Novel die for manufacturing furnace top workpiece of carbon roasting furnace

By using the design of Cr12 mold steel connecting plates and rotating moving components, the problems of deformation and disassembly difficulties of the mold top part template of carbon roasting furnace were solved, realizing rapid mold assembly and efficient vibration, and improving service life and working efficiency.

CN223657266UActive Publication Date: 2025-12-12FEICHENG CHANGSHENG SPECIAL GRAPHITE +1
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Patent Information

Application Number
CN202423288568.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing carbon roasting furnace top component template is prone to severe deformation after two to three uses, resulting in long assembly and disassembly times and affecting component strength and work efficiency.

Method used

The connecting plate structure is made of Cr12 mold steel and fixed by bolts and nuts. Combined with the rotating moving component and detachable vibrator, it enables the rapid assembly and disassembly of the mold, expands the vibration range, and saves physical labor.

Benefits of technology

It improves the reusability and service life of molds, avoids mold deformation and slurry leakage, and improves work efficiency and part strength.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223657266U_ABST
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Abstract

The utility model relates to the technical field of roasting furnace part manufacturing, and discloses a novel carbon roasting furnace top part manufacturing mold which comprises a bottom plate, first connecting plates are fixedly arranged on the two sides of the top face of the bottom plate respectively, and transverse plates abut against the interiors of the two first connecting plates respectively. Second connecting plates are fixedly arranged above the first connecting plates on the two sides of the transverse plate, the first connecting plates and the second connecting plates are fixedly connected through bolts and nuts, vertical plates are fixedly arranged at the two ends of the transverse plate respectively, third connecting plates are arranged at the connecting positions of the transverse plate and the vertical plates, and one section of each third connecting plate is connected with the transverse plate in a welded mode. A rotary moving assembly is arranged on one side of the bottom plate in a sliding mode, a vibrator is detachably arranged on the top of the rotary moving assembly, and the device has the advantages of being not prone to deformation after being used for many times, convenient to assemble and disassemble and capable of saving physical strength of workers.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of baking furnace product manufacturing technology, in particular to a new carbon baking furnace top product manufacturing mold. BACKGROUND

[0002] In the carbon baking furnace project construction, when the top product of the hot fire channel is manufactured, first, the template is set up, then the castable is filled, and finally the product is manufactured. However, this method has the following problems: (1) the template is made of bamboo plywood and square wood by using steel nails, the steel reinforcement frame is fixed inside the template, and then the castable is filled and vibrated by using a vibrating rod. This template is easily deformed after being used for two to three times and cannot be used again. (2) The assembly and disassembly of the template take a long time, and the steel nails must be removed and the bamboo plywood and square wood must be separated after each product is demolded. In addition, the surface of the bamboo plywood has too many nail holes after being used for many times, which affects the strength of the product. (3) During construction, the workers need to carry the vibrating rod everywhere to vibrate the castable until it is vibrated to be compacted, which consumes a lot of physical strength.

[0003] Therefore, it is necessary to design a new baking furnace top product manufacturing mold to solve the above problems. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims to provide a new carbon baking furnace top product manufacturing mold to solve the problems of the template being easily deformed after being used for two to three times, the difficulty of adjustment and demolding being large, and the assembly and disassembly of the template taking a long time.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a new carbon baking furnace top product manufacturing mold, comprising a bottom plate, first connecting plates are fixedly arranged on both sides of the top surface of the bottom plate, horizontal plates are abutted on the inside of the two first connecting plates respectively, second connecting plates are fixedly arranged above the first connecting plates on both sides of the horizontal plate, the first connecting plates and the second connecting plates are fixedly connected through bolts and nuts, vertical plates are fixedly arranged at both ends of the horizontal plate respectively, third connecting plates are arranged at the connection between the horizontal plate and the vertical plate, one end of the third connecting plate is weldedly connected with the horizontal plate, and the other end is fixedly connected with the vertical plate through a bolt and a nut, a rotating moving assembly is slidably arranged on one side of the bottom plate, and a vibrator is detachably arranged on the top of the rotating moving assembly.

[0006] According to the further technical scheme of the utility model, the materials of the bottom plate, the horizontal plate, the first connecting plate, the second connecting plate, and the third connecting plate are all Cr12 mold steel.

[0007] As a further technical scheme of the utility model, the rotary moving assembly includes the slide rail arranged inside the bottom plate on one side, the slide rail is slidably connected with the slide block on the outside, the top of the slide block is welded with the moving table, the top of the moving table is rotatably provided with the rotary table, and the rotary table is provided with the quick release part between the vibrator.

[0008] As a further technical scheme of the utility model, the quick release part includes the quick release plate fixedly connected to the bottom of the vibrator, the top of the rotary table is provided with the mounting groove, the side wall of the mounting groove is provided with the limiting strip, the two sides of the quick release plate are provided with the limiting grooves matched with the limiting strips, and one side of the mounting groove is fixedly connected with the fixed plate through the quick release bolt.

[0009] As a further technical scheme of the utility model, the first connecting plate, the second connecting plate and the third connecting plate are all L-shaped folding plates.

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] (1) by using the bottom plate, the horizontal plate, the first connecting plate, the second connecting plate and the third connecting plate made of Cr12 die steel, the problem that the bamboo plywood and the square wood are made into a template by using steel nails, and the template is deformed seriously after being used for two to three times and cannot be used again is solved, and the reusability and the service life of the whole mold are improved;

[0012] (2) by arranging the first connecting plate, the second connecting plate and the third connecting plate and fixedly connecting them through bolts and nuts, the assembly and disassembly time of the mold is shortened, the situation that the steel nails are removed and the bamboo plywood and the square wood are separated after each part is demolded is avoided, the problem that the surface of the bamboo plywood has too many nail holes and causes the phenomenon of slurry running and affects the strength of the part is avoided, the work efficiency is improved, and the service life is further improved;

[0013] (3) by arranging the rotary moving assembly and detachably arranging the vibrator on the top, the vibrator can move horizontally along with the worker, the pouring material in the whole mold is subjected to vibration treatment, the rotary table is arranged, the vibrator can rotate left and right, the vibration rod coverage range of the vibrator is expanded, and the physical consumption of the worker is saved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a three-dimensional structure schematic view of the utility model;

[0015] Fig. 2 It is an exploded structure schematic view of the quick release part in the utility model.

[0016] In the figure: 1, bottom plate; 2, first connecting plate; 3, horizontal plate; 4, second connecting plate; 5, vertical plate; 6, third connecting plate; 7, rotary moving assembly; 71, sliding rail; 72, moving table; 73, rotary table; 74, quick release part; 741, quick release plate; 742, mounting groove; 743, limiting strip; 744, limiting groove; 745, fixed plate; 8, vibrator. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0018] Please refer to Figs. 1-2 The utility model provides an embodiment; a novel carbon baking furnace roof part manufacturing mold, including bottom plate 1, the top surface both sides of bottom plate 1 are fixedly provided with first connecting plate 2, the inside of two first connecting plate 2 is respectively abutted with horizontal plate 3, the top of the both sides first connecting plate 2 of horizontal plate 3 is fixedly provided with second connecting plate 4, first connecting plate 2 and second connecting plate 4 are fixedly connected through bolt and nut, the both ends of horizontal plate 3 are fixedly provided with vertical plate 5, the junction of horizontal plate 3 and vertical plate 5 is provided with third connecting plate 6, one end of third connecting plate 6 is welded with horizontal plate 3, the other end is fixedly connected with vertical plate 5 through bolt and nut, when using, place bottom plate horizontally, place horizontal plate 3 on the inside of first connecting plate 2, align the through hole of first connecting plate 2 and second connecting plate 4, pre-tighten through bolt and nut, then tightly stick the both sides plate to the both ends of horizontal plate, then align the through hole of third connecting plate 6 and vertical plate 5, fasten using bolt and nut, then fasten bolt and nut between first connecting plate 2 and second connecting plate 4, complete the installation of mold plate, when disassembling, only need to remove bolt and nut to realize disassembling, shorten the assembly and disassembling time of mold plate, avoid the situation that after each part demolding, steel nail is removed and bamboo plywood and square wood are separated, after using for many times, the phenomenon of slurry running occurs, ensure the strength of part, the material of bottom plate 1, horizontal plate 3, first connecting plate 2, second connecting plate 4 and third connecting plate 6 are all Cr12 die steel, so that the mold can be used for a long time and not deformed.

[0019] The bottom plate 1 is slidably provided with a rotary moving assembly 7 on one side, wherein the rotary moving assembly 7 comprises a slide rail 71 provided inside the bottom plate 1 on one side, a sliding block is slidably connected to the outer side of the slide rail 71, a moving table 72 is welded to the top of the sliding block, a rotating table 73 is rotatably provided on the top of the moving table 72, and a vibrator 8 is detachably provided on the top of the rotary moving assembly 7, so that the vibrator 8 can move horizontally along with the worker through the sliding moving table, and the pouring material of the whole mold is subjected to vibration treatment; the vibrator 8 can rotate left and right through the rotating table 73, so that the vibration rod coverage range of the vibrator 8 is expanded, and a quick release piece 74 is arranged between the rotating table 73 and the vibrator 8.

[0020] Further, the quick release piece 74 comprises a quick release plate 741 fixedly connected to the bottom of the vibrator, the rotating table 73 is provided with a mounting groove 742 on the top, a limiting strip 743 is arranged on the side wall of the mounting groove 742, limiting grooves 744 are arranged on the two sides of the quick release plate 741 and matched with the limiting strip 743, and a fixed plate 745 is fixedly connected to one side of the mounting groove 742 through quick release bolts. The quick release plate 741 is fixedly connected to the bottom of the vibrator 8 through bolts, is inserted into the mounting groove 742 in alignment with the quick release plate 741, the limiting grooves 744 abut against the limiting strip 743, and then the fixed plate 745 is inserted and fastened through the quick release bolts, so that the vibrator 8 and the rotating table 73 are fixed. When disassembly is needed, only the quick release bolts need to be disassembled, the fixed plate 745 is taken out, and the vibrator 8 is pulled out, so that the disassembly is completed. Not only the physical strength of the worker is saved, but also the vibrator 8 can be disassembled and used for vibrating the pouring material of another group of molds, so that the applicability is provided.

[0021] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A mold for making a new type of carbon baking furnace top piece, comprising a base plate (1), characterized in that: The top surface of the bottom plate (1) is fixedly provided with a first connecting plate (2) on both sides, respectively, the inner part of the two first connecting plates (2) is abutted with a horizontal plate (3), the upper part of the horizontal plate (3) is fixedly provided with a second connecting plate (4) on both sides of the first connecting plate (2), the first connecting plate (2) and the second connecting plate (4) are fixedly connected through bolts and nuts, the both ends of the horizontal plate (3) are fixedly provided with a vertical plate (5), respectively, the connecting part of the horizontal plate (3) and the vertical plate (5) is provided with a third connecting plate (6), one end of the third connecting plate (6) is welded with the horizontal plate (3), and the other end is fixedly connected with the vertical plate (5) through bolts and nuts, one side of the bottom plate (1) is slidably provided with a rotary moving assembly (7), and the top of the rotary moving assembly (7) is detachably provided with a vibrator (8).

2. A mold for manufacturing a new carbon baking furnace roof member according to claim 1, characterized in that: The materials of the bottom plate (1), the horizontal plate (3), the first connecting plate (2), the second connecting plate (4) and the third connecting plate (6) are all Cr12 die steel.

3. A mold for manufacturing a new carbon baking furnace roof member according to claim 1, characterized in that: The rotary moving assembly (7) comprises a slide rail (71) arranged inside one side of the bottom plate (1), a sliding block is slidably connected to the outer side of the slide rail (71), a moving table (72) is welded to the top of the sliding block, a rotating table (73) is rotatably arranged on the top of the moving table (72), and a quick release piece (74) is arranged between the rotating table (73) and the vibrator (8).

4. A mold for manufacturing a new carbon baking furnace roof member according to claim 3, characterized in that: The quick release piece (74) comprises a quick release plate (741) fixedly connected to the bottom of the vibrator, an installation groove (742) is formed in the top of the rotating table (73), a limiting strip (743) is formed in the side wall of the installation groove (742), limiting grooves (744) matched with the limiting strips (743) are arranged on both sides of the quick release plate (741), and a fixed plate (745) is fixedly connected to one side of the installation groove (742) through a quick release bolt.

5. A mold for manufacturing a new carbon baking furnace roof member according to claim 1, characterized in that: The first connecting plate (2), the second connecting plate (4) and the third connecting plate (6) are all "L-shaped" folded plates.