Die convenient for cement product separation

By designing a mold with a circular inner shell, the problem of mold sticking in cement pipe production was solved, achieving efficient demolding and finished product protection, thus improving production efficiency and quality.

CN223657288UActive Publication Date: 2025-12-12TANGSHAN FENGNAN DISTRICT LIYUAN CEMENT PROD CO LTD
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Patent Information

Application Number
CN202423198421.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-12
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

When using existing cement pipe production molds, the cement tends to stick to the mold after it hardens, making dismantling time-consuming and laborious, and the finished product is easily damaged.

Method used

A mold comprising a molding outer shell and a molding inner shell is designed. The inner shell is composed of a ring structure consisting of first and second movable parts. The inner shell is detachably connected by components such as a limiting rod, a drive shaft, and a rotating seat, ensuring the shape stability of the cement during the curing process and easy demolding.

Benefits of technology

It improves cement molding efficiency, simplifies the demolding process, reduces the risk of finished product damage, and ensures the quality and production efficiency of cement products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement pipeline production, and provides a die convenient for cement product separation, which comprises a forming space formed by a forming outer shell and a forming inner shell, the forming space is used for containing cement, and the forming inner shell comprises a first moving part, a second moving part and a third moving part, the second movable part is in an arc shape, the second movable part and the first movable part form a circular ring shape, the first movable part and the second movable part are located in the forming shell, and the second movable part is formed by sequentially hinging a plurality of arc-shaped plates. By means of the technical scheme, the problems that in the prior art, after cement products are formed and solidified, mold dismantling wastes time and labor, and finished products are prone to being damaged are solved.
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Description

Technical Field

[0001] This utility model relates to the field of cement pipe production technology, specifically to a mold that facilitates the separation of cement products. Background Technology

[0002] Cement pipes, as an important infrastructure material, are widely used in urban water supply and drainage systems, sewage treatment systems, and farmland irrigation systems. They are widely used worldwide due to their good durability, pressure resistance, and low cost.

[0003] Existing cement pipes are typically produced using specialized production molds. However, once the cement hardens, it adheres tightly to the mold. Forcibly removing the mold is not only time-consuming and laborious but can also damage the already formed pipes, resulting in a waste of raw materials. Utility Model Content

[0004] This utility model proposes a mold that facilitates the separation of cement products, solving the problem in related technologies that after cement products have been molded and solidified, mold removal is not only time-consuming and labor-intensive, but also easily leads to damage to the finished product.

[0005] The technical solution of this utility model is as follows:

[0006] A mold for facilitating the separation of cement products, used in the manufacture of cement pipes, comprising:

[0007] A molding outer shell and a molding inner shell, wherein the molding inner shell is located inside the molding outer shell, and the molding outer shell and the molding inner shell form a molding space for holding cement; the molding inner shell includes:

[0008] The first movable component is curved;

[0009] The second movable component is arc-shaped. The second movable component and the first movable component form a ring, and the first movable component and the second movable component are located inside the molded shell. The second movable component is formed by hinged several arc-shaped plates in sequence.

[0010] Optionally, the first movable member is hinged to one end of the second movable member and abuts against the other end, and further includes: a limiting seat disposed on the first movable member, the limiting seat having a through hole;

[0011] A limiting block is disposed on the second movable component, and the limiting block has a limiting groove;

[0012] A limiting rod is detachably mounted on the limiting seat. After the first movable part and the second movable part form a ring, the limiting rod passes through the through hole and the limiting groove. The limiting rod is used to fix the limiting block.

[0013] Optionally, the first movable component and the second movable component have the same structure.

[0014] Optional, also includes:

[0015] The connector is hinged at both ends on the first movable member and the second movable member, which are diagonally positioned at opposite ends.

[0016] The drive shaft is rotatably mounted on the connecting rod.

[0017] A rotating seat, having several units, is disposed on the drive shaft;

[0018] The connecting rod has two sets. One set of the connecting rods is hinged at both ends to the rotating seat and the other end of the second movable member, respectively. The other set of the connecting rods is hinged at both ends to the rotating seat and the other end of the first movable member, respectively. When the drive shaft rotates, the rotating seat drives the connecting rods to move.

[0019] Optionally, both one end of the first movable member and one end of the second movable member have through holes, and the device further includes:

[0020] A rotating shaft is disposed on the connector and passes through the through hole.

[0021] Optional, also includes:

[0022] A support plate is disposed within the molding space, and the support plate is used to support cement.

[0023] Optional, also includes:

[0024] A rotation drive component is disposed on the connecting member, and the rotation drive component is used to drive the rotating shaft to rotate.

[0025] Optional, also includes:

[0026] A first body, which has a plurality of mounting parts;

[0027] The second body is detachably mounted on the first body, and the second body also has a plurality of the aforementioned mounting portions;

[0028] Mounting bolts are provided on the mounting parts, and the mounting bolts are used to connect different mounting parts.

[0029] Optional, also includes:

[0030] A support base is disposed below the molded outer shell and the molded inner shell.

[0031] Optional, also includes:

[0032] A plurality of reinforcing plates are disposed on the side of the molded outer shell and the molded inner shell that is not in the molding space. The reinforcing plates are used to enhance the load-bearing capacity of the molded outer shell and the molded inner shell.

[0033] The working principle and beneficial effects of this utility model are as follows:

[0034] In use, this invention first places the inner molding shell into the outer molding shell to ensure the molding space is formed. Once the cement is poured into the molding space and solidifies, the second movable component loosens, allowing the inner molding shell to be easily separated. The annular structure formed by the first and second movable components effectively supports the cement within the molding space, ensuring the shape stability of the cement during the curing process and improving molding efficiency. The design of the first and second movable components allows for better control of the cement distribution during molding, ensuring high quality in the molded cement product. Furthermore, the design of the first and second movable components makes it easier to remove the molded cement product from the molding space, simplifying the demolding process. Attached Figure Description

[0035] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.

[0036] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of this utility model;

[0037] Figure 2 This is a schematic diagram of the structure of a portion of the molded inner shell in Embodiment 1 of this utility model;

[0038] Figure 3 This is a schematic diagram of the structure of Embodiment 2 of this utility model;

[0039] Figure 4 This is a schematic diagram of the molded inner shell in Embodiment 2 of this utility model;

[0040] Figure 5 This is a schematic diagram of the drive shaft and its connecting components in Embodiment 2 of this utility model.

[0041] In the diagram: 1. Molded outer shell, 2. Molded inner shell, 4. Molding space, 5. First movable part, 6. Second movable part, 7. Limiting seat, 8. Through hole, 9. Limiting block, 10. Limiting groove, 11. Limiting rod, 12. Connecting part, 13. Drive shaft, 15. Rotating seat, 14. Connecting rod, 16. Rotating shaft, 17. Bearing plate, 18. Rotation drive part, 19. First main body, 20. Mounting part, 21. Second main body, 22. Mounting bolt, 23. Support base, 24. Reinforcing plate. Detailed Implementation

[0042] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are merely some embodiments of this utility model. For those skilled in the art, they can be understood as further technical solutions without creative effort. In some drawings, components with the same structure or function are only schematically illustrated, or only one is marked. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0043] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0044] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0045] Reference Figures 1-5 This is the first embodiment of the present invention, which proposes a mold for easy separation of cement products and for making cement pipes. It includes: a molding outer shell 1 and a molding inner shell 2. The molding inner shell 2 is located inside the molding outer shell 1, and the molding outer shell 1 and the molding inner shell 2 form a molding space 4 for holding cement. The molding inner shell 2 includes: a first movable member 5 that is arc-shaped; a second movable member 6 that is arc-shaped. The second movable member 6 and the first movable member 5 form a ring, and the first movable member 5 and the second movable member 6 are located inside the molding outer shell 1. The second movable member 6 is formed by sequentially hinged several arc-shaped plates.

[0046] In this embodiment, during use, the inner molding shell 2 is first placed into the outer molding shell 1 to ensure the formation of the molding space 4. After the cement is poured into the molding space 4 and solidifies, the second movable part 6 is loosened, allowing the inner molding shell 2 to be easily separated. The annular structure formed by the first movable part 5 and the second movable part 6 effectively supports the cement within the molding space 4, ensuring the shape stability of the cement during the curing process and improving molding efficiency. The design of the first movable part 5 and the second movable part 6 allows for better control of the cement distribution during the molding process, ensuring high quality of the molded cement product. The design of the first movable part 5 and the second movable part 6 also makes it easier to remove the molded cement product from the molding space 4, simplifying the demolding process.

[0047] Furthermore, the first movable member 5 and the second movable member 6 are hinged at one end and abutted at the other end, and also include: a limiting seat 7 disposed on the first movable member 5, the limiting seat 7 having a through hole 8; a limiting block 9 disposed on the second movable member 6, the limiting block 9 having a limiting groove 10; and a limiting rod 11 detachably disposed on the limiting seat 7. After the first movable member 5 and the second movable member 6 form a ring, the limiting rod 11 passes through the through hole 8 and the limiting groove 10, and the limiting rod 11 is used to fix the limiting block 9.

[0048] In this embodiment, the limiting seat 7 and the limiting groove 10 need to be installed together during pouring to ensure the molding of the inner shell 2, providing sufficient support for the cement during pouring. The design of the limiting rod 11 ensures the stability of the annular structure composed of the first movable part 5 and the second movable part 6 during the molding process, improving the molding quality. The detachable design of the limiting rod 11 makes the demolding process simpler and faster, reducing the difficulty of demolding.

[0049] Reference Figures 3-5 In Embodiment 2 of this utility model, the first movable member 5 and the second movable member 6 have the same structure.

[0050] As another embodiment of this utility model, the difference between this embodiment and embodiment 1 is only that the structure of the first movable part 5 and the second movable part 6 is the same in this embodiment. With the two identical structures, there is more movable area when in use, which makes it easier to demold the cement pipe and also reduces the area of ​​adhesion.

[0051] Furthermore, it also includes: the two ends of the connector 12 are hinged to the two ends of the first movable member 5 and the second movable member 6 which are diagonally arranged; the drive shaft 13 is rotatably arranged on the connector 12; there are several rotating seats 15, which are arranged on the drive shaft 13; there are two sets of connecting rods 14, one set of connecting rods 14 is hinged to the other ends of the rotating seat 15 and the second movable member 6 respectively, and the other set of connecting rods 14 is hinged to the other ends of the rotating seat 15 and the first movable member 5 respectively. When the drive shaft 13 rotates, the rotating seat 15 drives the connecting rods 14 to move.

[0052] In this embodiment, a connecting structure such as a connector 12 is added based on embodiment 2. This not only better ensures the molding strength of the device, but also drives the rotating seat 15 to rotate through the rotation of the drive shaft 13, thus making the rotating seat 15 rotate more smoothly. In summary, the design of the drive shaft 13 and connecting rod 14 not only improves molding stability and simplifies the demolding process, but also enhances the flexibility and service life of the equipment, positively impacting the user experience and maintenance convenience.

[0053] Furthermore, one end of the first movable member 5 and one end of the second movable member 6 both have through holes 8, and the device also includes a rotating shaft 16 disposed on the connecting member 12, with the rotating shaft 16 passing through the through hole 8.

[0054] In this embodiment, the rotating shaft 16 passes through one end of the first movable member 5 or the second movable member 6. The rotating shaft 16 is located on the connecting member 12. The first movable member 5 or the second movable member 6 connected by the rotating shaft 16 will be relatively fixed by the rotating shaft 16, so that it can only rotate along the rotating shaft 16. When the device is in use, the rotating shaft 13 can rotate the first movable member 5 and the second movable member 6 to complete the demolding of the inner shell 2, which improves the demolding efficiency and also ensures the quality of cement pipe molding.

[0055] Furthermore, a support plate 17 is disposed within the forming space 4, and the support plate 17 is used to support cement.

[0056] In this embodiment, the support plate 17 is used to support the cement. The design of the support plate 17 ensures the uniform distribution of cement during the molding process, improving the molding quality. The support plate 17 provides a uniform support surface for the cement, ensuring structural stability during the molding process. The design of the support plate 17 reduces the risk of deformation and breakage of cement products during the molding process, improving the safety of use.

[0057] Furthermore, the rotation drive 18 is disposed on the connector 12, and the rotation drive 18 is used to drive the drive shaft 13 to rotate.

[0058] In this embodiment, the design of the rotation drive component 18 allows the operator to control the rotation of the drive shaft 13 with simple movements, thereby controlling the opening and closing of the first movable component 5 and the second movable component 6, simplifying the operation process and improving the convenience of operation. By rotating the drive shaft 13 through the rotation drive component 18, the first movable component 5 and the second movable component 6 can be quickly and synchronously separated, simplifying the demolding process and reducing the difficulty of demolding.

[0059] Furthermore, the first body 19 has a plurality of mounting portions 20; the second body 21 is detachably mounted on the first body 19, and the second body 21 also has a plurality of mounting portions 20; mounting bolts 22 are mounted on the mounting portions 20, and the mounting bolts 22 are used to connect different mounting portions 20.

[0060] In this embodiment, the detachable design of the first body 19 and the second body 21 makes the separation of the molded outer shell 1 faster. The support base 23 is located below the molded outer shell 1 and the molded inner shell 2.

[0061] In this embodiment, the design of the support base 23 provides stable support for the outer shell 1 and the inner shell 2, improving the overall stability of the mold and reducing shaking during the molding process. The design of the support base 23 also makes it easier to remove the molded cement product from the mold, simplifying the demolding process.

[0062] Furthermore, there are several reinforcing plates 24, which are disposed on the side of the molded outer shell 1 and the molded inner shell 2 that are not in the molding space 4. The reinforcing plates 24 are used to enhance the load-bearing capacity of the molded outer shell 1 and the molded inner shell 2.

[0063] In this embodiment, the design of the reinforcing plate 24 enhances the load-bearing capacity of the outer molding shell 1 and the inner molding shell 2, ensuring the structural integrity of the mold under heavy loads. The reinforcing plate 24 increases the overall structural strength of the mold, ensuring structural stability during the molding process and reducing the risk of mold deformation. By enhancing the load-bearing capacity of the mold, the shape stability and dimensional accuracy of the cement products during the molding process are ensured.

[0064] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A mold for facilitating the separation of cement products, used in the manufacture of cement pipes, characterized in that, include: A molding outer shell (1) and a molding inner shell (2) are provided, wherein the molding inner shell (2) is located inside the molding outer shell (1), and the molding outer shell (1) and the molding inner shell (2) form a molding space (4) for holding cement. The molding inner shell (2) includes: The first movable component (5) is arc-shaped; The second movable part (6) is arc-shaped. The second movable part (6) and the first movable part (5) form a ring. The first movable part (5) and the second movable part (6) are located inside the molded shell (1). The second movable part (6) is formed by hinged several arc-shaped plates in sequence.

2. The mold for facilitating the separation of cement products according to claim 1, characterized in that, The first movable member (5) is hinged at one end to the second movable member (6), and abuts at the other end, and further includes: A limiting seat (7) is disposed on the first movable member (5), and the limiting seat (7) has a through hole (8); A limiting block (9) is provided on the second movable part (6), and the limiting block (9) has a limiting groove (10). The limiting rod (11) is detachably mounted on the limiting seat (7). After the first movable part (5) and the second movable part (6) form a ring, the limiting rod (11) passes through the through hole (8) and the limiting groove (10). The limiting rod (11) is used to fix the limiting block (9).

3. The mold for facilitating the separation of cement products according to claim 2, characterized in that, The first movable part (5) and the second movable part (6) have the same structure.

4. The mold for facilitating the separation of cement products according to claim 1, characterized in that, Also includes: The connector (12) is hinged at both ends on the first movable part (5) and the second movable part (6) which are diagonally arranged; The drive shaft (13) is rotatably mounted on the connector (12); A rotating seat (15), having several of them, is disposed on the drive shaft (13); The connecting rod (14) has two sets. One set of the connecting rod (14) is hinged at both ends to the rotating seat (15) and the other end of the second movable member (6), respectively. The other set of the connecting rod (14) is hinged at both ends to the rotating seat (15) and the other end of the first movable member (5), respectively. When the drive shaft (13) rotates, the rotating seat (15) drives the connecting rod (14) to move.

5. A mold for facilitating the separation of cement products according to claim 4, characterized in that, The first movable member (5) and the second movable member (6) each have a through hole (8) at one end, and the device further includes: A rotating shaft (16) is disposed on the connector (12), and the rotating shaft (16) passes through the through hole (8).

6. The mold for facilitating the separation of cement products according to claim 5, characterized in that, Also includes: A support plate (17) is disposed within the molding space (4) and is used to support cement.

7. The mold for facilitating the separation of cement products according to claim 5, characterized in that, Also includes: A rotation drive (18) is disposed on the connector (12), and the rotation drive (18) is used to drive the drive shaft (13) to rotate.

8. The mold for facilitating the separation of cement products according to claim 1, characterized in that, include: The first body (19) has a plurality of mounting parts (20). The second body (21) is detachably mounted on the first body (19), and the second body (21) also has a plurality of the mounting portions (20). Mounting bolts (22) are provided on the mounting part (20) for connecting different mounting parts (20).

9. A mold for facilitating the separation of cement products according to claim 1, characterized in that, Also includes: A support base (23) is disposed below the molded outer shell (1) and the molded inner shell (2).

10. A mold for facilitating the separation of cement products according to claim 1, characterized in that... A plurality of reinforcing plates (24) are provided on the side of the molded outer shell (1) and the molded inner shell (2) not in the molded space (4). The reinforcing plates (24) are used to enhance the load-bearing capacity of the molded outer shell (1) and the molded inner shell (2).