Waste crushing and recycling device for rubber production

By combining a crushing roller structure driven by dual synchronous motors and an inclined screen vibrator, the problems of unsatisfactory crushing effect and particle size control in rubber waste crushing and recycling devices are solved, achieving efficient and flexible rubber waste treatment.

CN223657404UActive Publication Date: 2025-12-12QINGDAO SHUNFUCHANG RUBBER MASCH MFG CO LTD
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Patent Information

Application Number
CN202423237740.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-12
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing rubber waste crushing and recycling equipment has unsatisfactory crushing effect, cannot adapt to waste of different sizes, is difficult to accurately control the crushing particle size, and is inconvenient to adjust.

Method used

The crushing roller structure, driven by dual synchronous motors, allows for adaptive crushing and precise particle size control of waste materials of different sizes by adjusting the gap between the crushing rollers and equipping it with an inclined screen and vibrator.

Benefits of technology

It improves the crushing effect, has strong adaptability, and can quickly crush rubber waste into smaller particles to meet different particle size requirements for recycling, thus improving the versatility of the equipment and the quality of the products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste crushing and recycling device for rubber production, which comprises a crushing assembly, and the crushing assembly comprises a machine shell, an adjusting groove, a first rotating shaft, a second rotating shaft, a crushing roller, a limiting frame, a U-shaped adjusting plate, a limiting ring, an adjusting screw rod and a second synchronous motor. The two synchronous motors respectively drive the two rotating shafts and the crushing rollers to rotate so as to extrude, shear and crush waste materials, compared with a traditional device, the crushing effect is more ideal, the rubber waste materials can be quickly crushed into small particles, meanwhile, the rubber waste crushing device can adapt to the rubber waste materials of different sizes by adjusting the distance between the two crushing rollers, and the crushing efficiency is improved. According to the waste crushing device, waste of various sizes can be fully crushed, the universality of the device and the treatment capacity for different waste are improved, in addition, an inclined screen and a vibrator are arranged, the crushed waste is screened, the particle size of discharged materials can be accurately controlled, the strict requirements of different recycling requirements for the particle size are met, and the recycling efficiency is improved. And the quality and the applicability of the product are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of rubber production technology, and specifically relates to a waste crushing and recycling device for rubber production. Background Technology

[0002] Rubber, as an important industrial material, generates a large amount of waste during its production. If this waste is not effectively treated and recycled, it will not only waste resources but also cause serious environmental pollution. Traditional methods of rubber waste disposal mainly involve landfilling or incineration; however, these methods have many drawbacks. Landfilling occupies a large amount of land resources and may pollute the soil and groundwater; incineration produces harmful gases and smoke, polluting the atmosphere. With increasing environmental awareness and the growing importance of resource recycling, crushing and recycling rubber production waste has become an effective treatment method.

[0003] Existing rubber waste crushing and recycling devices have some problems during use, such as unsatisfactory crushing effect, inability to adapt to waste of different sizes, difficulty in accurately controlling crushing particle size, and inconvenience in equipment adjustment. Therefore, a waste crushing and recycling device for rubber production is proposed. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies, such as unsatisfactory crushing effect, inability to adapt to waste materials of different sizes, difficulty in accurately controlling the crushing particle size, and inconvenience in equipment adjustment. It provides a waste crushing and recycling device for rubber production that can adapt to waste materials of different sizes, accurately control the crushing particle size, and facilitate equipment adjustment.

[0005] To achieve the above objectives, this utility model provides a waste crushing and recycling device for rubber production, including a crushing component. The crushing component includes a housing, an adjusting groove, a first rotating shaft, a second rotating shaft, a crushing roller, a limiting frame, a U-shaped adjusting plate, a limiting ring, an adjusting screw, an adjusting screw hole, a first synchronous motor, and a second synchronous motor.

[0006] The front of both sides of the housing has adjustment slots. A first rotating shaft is slidably connected to the inner sidewall of the two adjustment slots. A second rotating shaft passes through the rear of one side of the housing. Crushing rollers are fixedly connected to the middle of the outer sidewalls of the first and second rotating shafts. Limit frames are fixedly connected to the outer sides of both sides of the housing near the adjustment slots. U-shaped adjustment plates are slidably connected to the inner sidewalls of the two limit frames. The two ends of the first rotating shaft pass through the rear of the inner sidewalls of the U-shaped adjustment plates. A limit ring is fixedly connected to the upper front surface of the housing. An adjustment screw is rotatably connected to the inner sidewall of the limit ring. An adjustment screw hole is opened at the center of the front surface of the U-shaped adjustment plate. The outer sidewall of the adjustment screw is threaded to the inner sidewall of the adjustment screw hole. A first synchronous motor is fixedly connected to the rear of one side of the U-shaped adjustment plate. One end of the first rotating shaft is fixedly connected to the output end of the first synchronous motor. A second synchronous motor is fixedly connected to the outer side of one side of the housing near the second rotating shaft. One end of the second rotating shaft is fixedly connected to the output end of the second synchronous motor.

[0007] Preferably, the inner top and bottom walls of the two limiting frames are provided with limiting grooves, and the upper and lower surfaces of the U-shaped adjusting plate are fixedly connected with limiting strips, and the outer side wall of the limiting strip is slidably connected to the inner side wall of the limiting groove.

[0008] Preferably, scales are provided on the upper parts of both sides of the U-shaped adjusting plate, and an adjusting turntable is fixedly connected to the front part of the outer side wall of the adjusting screw.

[0009] Preferably, an annular limiting groove is provided in the middle of the inner sidewall of the limiting ring, and an annular limiting ring is provided in the rear part of the outer sidewall of the adjusting screw, and the outer sidewall of the annular limiting ring is rotatably connected to the inner sidewall of the annular limiting groove.

[0010] Preferably, inclined feed guide plates are fixedly connected to the upper part of the front and rear sides of the inner sidewall of the machine housing near the crushing roller, and inclined discharge guide plates are fixedly connected to the lower part of the rear sides of the inner sidewall of the machine housing near the crushing roller.

[0011] Preferably, an inclined screen is fixedly connected to both sides of the inner wall of the housing near the lower part of the inclined discharge guide plate, a vibrator is fixedly connected to the center of the lower surface of the inclined screen, and a first discharge port is provided on the rear surface of the housing near the upper part of the inclined screen.

[0012] Preferably, a feed hopper is fixedly connected to the top of the housing, and a discharge hopper is fixedly connected to the bottom of the housing, with a second discharge port provided at the bottom of the discharge hopper.

[0013] Preferably, a support frame is fixedly connected to the bottom of the outer side wall of the housing.

[0014] The beneficial effects of this utility model are:

[0015] This invention uses two synchronous motors to drive two rotating shafts and crushing rollers to compress and shear waste materials, resulting in a more ideal crushing effect compared to traditional devices. It can quickly crush rubber waste into smaller particles. Furthermore, by adjusting the distance between the two crushing rollers, it can accommodate rubber waste of different sizes, ensuring that waste of various sizes is fully crushed, thus improving the device's versatility and processing capacity for different types of waste. In addition, it is equipped with an inclined screen and a vibrator to screen the crushed waste, precisely controlling the particle size of the output to meet the stringent particle size requirements of different recycling needs. Moreover, by observing the scale and rotating the adjustment dial to adjust the distance between the crushing rollers, the crushing particle size can be flexibly adjusted according to actual needs, improving product quality and applicability. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the prior art or specific embodiments of this utility model, the accompanying drawings used in the description of the prior art or specific embodiments are briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the waste crushing and recycling device of this utility model from one perspective.

[0018] Figure 2 This is a schematic diagram of the waste crushing and recycling device of this utility model from another perspective.

[0019] Figure 3 This is a schematic diagram of the overall cross-sectional structure of the waste crushing and recycling device of this utility model.

[0020] Figure 4 This is a schematic diagram of the casing and limiting frame structure of the waste crushing and recycling device of this utility model.

[0021] Figure 5 This is a schematic diagram of the U-shaped adjusting plate and adjusting screw structure of the waste crushing and recycling device of this utility model.

[0022] Figure 6 This utility model relates to a waste crushing and recycling device. Figure 3 Enlarged view of area A.

[0023] Reference numerals: 1. Crushing assembly; 11. Machine casing; 12. Adjusting groove; 13. First rotating shaft; 14. Second rotating shaft; 15. Crushing roller; 16. Limiting frame; 17. U-shaped adjusting plate; 18. Limiting ring; 19. Adjusting screw; 20. Adjusting screw hole; 21. First synchronous motor; 22. Second synchronous motor; 23. Limiting slide groove; 24. Limiting slide bar; 25. Scale; 26. Adjusting turntable; 27. Annular limiting groove; 28. Annular limiting ring; 29. ​​Inclined feed guide plate; 30. Inclined discharge guide plate; 31. Inclined screen; 32. Vibrator; 33. First discharge port; 34. Feed hopper; 35. Discharge hopper; 36. Second discharge port; 37. Support frame. Detailed Implementation

[0024] To enable those skilled in the art to better understand this solution, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0025] It should be noted that the terms "first," "second," etc., in the claims and specification of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such as a process, method, system, product, or device that includes a series of steps or units, not limited to those steps or units explicitly listed, but may also include other steps or units not explicitly listed or inherent to these processes, methods, products, or devices.

[0026] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the term "multiple" should mean two or more. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.

[0027] The present application will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] This embodiment provides a device for crushing and recycling waste materials used in rubber production, such as... Figure 1-6 As shown, the device includes a crushing assembly 1, which includes a housing 11, an adjustment groove 12, a first rotating shaft 13, a second rotating shaft 14, a crushing roller 15, a limiting frame 16, a U-shaped adjusting plate 17, a limiting ring 18, an adjusting screw 19, an adjusting screw hole 20, a first synchronous motor 21, and a second synchronous motor 22.

[0029] The casing 11 has adjustment slots 12 on both front sides. A first rotating shaft 13 is slidably connected to the inner wall of each adjustment slot 12. A second rotating shaft 14 passes through the rear side of the casing 11. Crushing rollers 15 are fixedly connected to the middle of the outer walls of both the first and second rotating shafts 13. Limiting frames 16 are fixedly connected to the outer sides of both sides of the casing 11 near the adjustment slots 12. U-shaped adjusting plates 17 are slidably connected to the inner walls of the two limiting frames 16. The two ends of the first rotating shaft 13 pass through the rear sides of the inner walls of the U-shaped adjusting plates 17. A limiting ring 18 is fixedly connected to the upper front surface of the casing 11. An adjusting screw 19 is rotatably connected to the inner wall of the limiting ring 18. The middle of the front surface of the U-shaped adjusting plate 17... An adjusting screw hole 20 is provided at the center. The outer side wall of the adjusting screw 19 is threaded to the inner side wall of the adjusting screw hole 20. A first synchronous motor 21 is fixedly connected to the rear side of one side of the U-shaped adjusting plate 17. One end of the first rotating shaft 13 is fixedly connected to the output end of the first synchronous motor 21. A second synchronous motor 22 is fixedly connected to the outer side of one side of the housing 11 near the second rotating shaft 14. One end of the second rotating shaft 14 is fixedly connected to the output end of the second synchronous motor 22. The first synchronous motor 21 drives the first rotating shaft 13 to rotate, and the second synchronous motor 22 drives the second rotating shaft 14 to rotate, thereby causing the two crushing rollers 15 to rotate relative to each other, so that the rubber waste is crushed under the squeezing and shearing action of the two crushing rollers 15.

[0030] In one embodiment, the inner top and bottom walls of the two limiting frames 16 are provided with limiting grooves 23, and the upper and lower surfaces of the U-shaped adjusting plate 17 are fixedly connected with limiting strips 24. The outer side wall of the limiting strip 24 is slidably connected to the inner side wall of the limiting groove 23. By sliding the limiting strip 24 on the U-shaped adjusting plate 17 inside the limiting groove 23, the limiting strip 24 is limited, thereby increasing the stability of the movement of the U-shaped adjusting plate 17.

[0031] In one embodiment, specifically, scales 25 are provided on the upper parts of both sides of the U-shaped adjusting plate 17, and an adjusting turntable 26 is fixedly connected to the front part of the outer side wall of the adjusting screw 19, so that the adjusting screw 19 can be rotated by adjusting the turntable 26.

[0032] In one embodiment, specifically, an annular limiting groove 27 is provided in the middle of the inner sidewall of the limiting ring 18, and an annular limiting ring 28 is provided in the rear of the outer sidewall of the adjusting screw 19. The outer sidewall of the annular limiting ring 28 is rotatably connected to the inner sidewall of the annular limiting groove 27. By rotating the annular limiting ring 28 on the adjusting screw 19 inside the annular limiting groove 27, the annular limiting ring 28 is limited, thereby preventing the adjusting screw 19 from slipping out of the limiting ring 18.

[0033] In one embodiment, specifically, inclined feed guide plates 29 are fixedly connected to the upper part of the front and rear sides of the inner sidewall of the housing 11 near the crushing roller 15, and inclined discharge guide plates 30 are fixedly connected to the lower part of the rear sides of the inner sidewall of the housing 11 near the crushing roller 15. The inclined discharge guide plates 30 facilitate the flow of crushed rubber particles to the highest point of the inclined screen 31, so that the rubber particles move from high to low along the inclined screen 31 for screening.

[0034] In one embodiment, specifically, inclined screens 31 are fixedly connected to the lower part of the inclined discharge guide plate 30 on both sides of the inner sidewall of the housing 11. A vibrator 32 is fixedly connected to the center of the lower surface of the inclined screen 31. A first discharge port 33 is provided on the rear surface of the housing 11 near the upper part of the inclined screen 31. The inclined screen 31 is vibrated by the vibrator 32, which facilitates the screening of the crushed rubber particles.

[0035] In one embodiment, a feed hopper 34 is fixedly connected to the top of the housing 11, and a discharge hopper 35 is fixedly connected to the bottom of the housing 11. A second discharge port 36 is provided at the bottom of the discharge hopper 35, through which rubber particles that have fallen after being screened by the inclined screen 31 can be discharged.

[0036] In one embodiment, a support frame 37 is fixedly connected to the bottom of the outer side wall of the housing 11. The support frame 37 supports the housing 11, thereby increasing the stability of the entire device.

[0037] The working process of the rubber production waste crushing and recycling device in this embodiment is as follows: First, observe the scale 25 to understand the current position of the U-shaped adjustment plate 17 and the distance between the crushing rollers 15 on the first rotating shaft 13 and the second rotating shaft 14. By rotating the adjustment turntable 26, the adjustment screw 19 is rotated, thereby driving the U-shaped adjustment plate 17 to move back and forth, which in turn drives the first rotating shaft 13 to move back and forth. By moving the first rotating shaft 13 back and forth, the crushing rollers 15 on the first rotating shaft 13 are moved back and forth, which makes it easy to adjust the distance between the two crushing rollers 15 according to actual needs, so as to adapt to rubber waste of different sizes. After adjusting the distance between the two crushing rollers 15, the rubber production waste is poured into the feed hopper 34. The waste enters the machine casing 11 through the feed hopper 34. Under the guidance of the inclined feed guide plate 29, the waste falls smoothly between the two crushing rollers 15. The first synchronous motor 21 and the second synchronous motor 22 are started. The first synchronous motor 21 drives the first rotating shaft 13 to rotate, and the second synchronous motor 22 drives the second rotating shaft 14 to rotate, thereby causing the two crushing rollers 15 to rotate relative to each other. The waste material is crushed under the squeezing and shearing action of the two crushing rollers 15. The crushed waste material falls to the highest point of the inclined screen 31 under the guidance of the inclined discharge guide plate 30. The vibrator 32 is activated, and the vibrator 32 causes the inclined screen 31 to vibrate, screening the crushed waste material. Waste material with the required particle size falls into the discharge hopper 35 through the inclined screen 31 and is finally discharged from the second discharge port 36. Waste material with larger particles that do not meet the requirements moves downward under the action of the inclined screen 31 and is discharged from the first discharge port 33 for further crushing.

[0038] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this innovative technical solution.

Claims

1. A rubber production waste pulverizing and recycling device, characterized by, The application relates to a pulverizing assembly (1) which comprises a casing (11), adjusting grooves (12), a first rotating shaft (13), a second rotating shaft (14), pulverizing rollers (15), limiting frames (16), U-shaped adjusting plates (17), limiting rings (18), adjusting screws (19), adjusting screw holes (20), a first synchronous motor (21) and a second synchronous motor (22). The two sides of the casing (11) are provided with the adjusting grooves (12), the inner walls of the two adjusting grooves (12) are slidably connected with the first rotating shaft (13), the rear side of the casing (11) penetrates through the second rotating shaft (14), the middle portions of the outer walls of the first rotating shaft (13) and the second rotating shaft (14) are fixedly connected with the pulverizing rollers (15), the outer sides of the casing (11) close to the adjusting grooves (12) are fixedly connected with the limiting frames (16), the inner walls of the two limiting frames (16) are slidably connected with the U-shaped adjusting plates (17), the two ends of the first rotating shaft (13) penetrate through the inner walls of the two rear sides of the U-shaped adjusting plates (17), the upper portion of the front surface of the casing (11) is fixedly connected with the limiting ring (18), the inner wall of the limiting ring (18) is rotatably connected with the adjusting screw (19), the front surface center of the U-shaped adjusting plate (17) is provided with the adjusting screw hole (20), the outer wall of the adjusting screw (19) is threadedly connected with the inner wall of the adjusting screw hole (20), the rear side of the U-shaped adjusting plate (17) is fixedly connected with the first synchronous motor (21), one end of the first rotating shaft (13) is fixedly connected with the output end of the first synchronous motor (21), the outer side of the casing (11) close to the second rotating shaft (14) is fixedly connected with the second synchronous motor (22), and one end of the second rotating shaft (14) is fixedly connected with the output end of the second synchronous motor (22).

2. The rubber production waste crushing and recycling device according to claim 1, characterized in that, The inner top walls and the inner bottom walls of the two limiting frames (16) are provided with limiting sliding grooves (23), the upper surfaces and the lower surfaces of the U-shaped adjusting plates (17) are fixedly connected with limiting sliding strips (24), and the outer walls of the limiting sliding strips (24) are slidably connected with the inner walls of the limiting sliding grooves (23).

3. The rubber production waste crushing and recycling device according to claim 1, characterized in that, The upper portions of the two sides of the U-shaped adjusting plate (17) are provided with scale rulers (25), and the front portion of the outer wall of the adjusting screw (19) is fixedly connected with an adjusting rotating disc (26).

4. The rubber production waste crushing and recycling apparatus according to claim 1, wherein The middle portion of the inner wall of the limiting ring (18) is provided with an annular limiting groove (27), the rear portion of the outer wall of the adjusting screw (19) is provided with an annular limiting ring (28), and the outer wall of the annular limiting ring (28) is rotatably connected with the inner wall of the annular limiting groove (27).

5. The rubber production waste pulverizing and recycling device according to claim 1, characterized in that, The upper portions of the front portions and the rear portions of the inner walls of the casing (11) close to the pulverizing rollers (15) are fixedly connected with inclined feeding guide plates (29), and the lower portions of the rear portions of the inner walls of the casing (11) close to the pulverizing rollers (15) are fixedly connected with inclined discharging guide plates (30).

6. The rubber production waste pulverizing and recycling device according to claim 5, characterized in that, The inner side wall of the casing (11) is fixedly connected with a slanted screen (31) near the lower part of the slanted discharge guide plate (30) on both sides, the lower surface center of the slanted screen (31) is fixedly connected with a vibrator (32), and the rear surface of the casing (11) is provided with a first discharge port (33) near the upper part of the slanted screen (31).

7. The rubber production waste crushing and recycling device according to claim 6, characterized by, The top of the casing (11) is fixedly connected with a feeding hopper (34), and the bottom of the casing (11) is fixedly connected with a discharge hopper (35), and the bottom of the discharge hopper (35) is provided with a second discharge port (36).

8. The rubber production waste crushing and recycling device according to claim 7, characterized by, The bottom of the outer side wall of the casing (11) is fixedly connected with a support frame (37).