Recovery device for plastic product manufacturing

By integrating crushing, iron filings removal, and dust removal functions into the recycling device, the problems of scattered equipment and incomplete processing in traditional plastic product recycling have been solved, achieving efficient and environmentally friendly plastic product recycling and improving material purity and processing quality.

CN223657407UActive Publication Date: 2025-12-12HENAN MINGYE RENEWABLE RESOURCES CO LTD
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Patent Information

Application Number
CN202520025975.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-12
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Traditional plastic recycling methods suffer from problems such as uneven crushing, difficulty in removing iron filings, incomplete dust removal, scattered equipment, and lengthy processes, leading to resource waste and environmental pollution, and failing to meet the demand for efficient and high-quality recycling.

Method used

Design a recycling device that integrates crushing, iron filings removal, and dust removal functions. The device includes a recycling cylinder, a crushing blade assembly, a vibrating plate, an iron filings removal mechanism, and a dust removal mechanism. The crushing blade assembly crushes plastic products, the vibrating plate transports and removes iron filings, and the fan and dust collection bag work together to remove dust, achieving rapid and efficient preliminary purification treatment.

Benefits of technology

It shortens the recycling cycle, improves material purity and processing efficiency, ensures the quality of reprocessed plastic products, reduces the defect rate, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic recovery, and discloses a recovery device for plastic product manufacturing, which comprises a recovery cylinder, a feeding bin is arranged above the recovery cylinder, a crushing cutter group is arranged below a discharge port of the feeding bin, and a vibration plate is arranged below the crushing cutter group; one side of the vibrating plate is rotationally connected to the inner wall of the recycling barrel, a gap is formed between the other side of the vibrating plate and the inner wall of the recycling barrel, and a scrap iron removing mechanism is arranged on one side of the recycling barrel, located on one side of the tail end of the vibrating plate and used for removing scrap iron in the crushed plastic products; and a dust removal mechanism is arranged between the vibrating plate and the crushing cutter group. After to-be-recycled plastic products enter the recycling barrel, operations such as crushing, dust removal and scrap iron removal can be sequentially and quickly completed, so that the materials are prevented from being transferred and waited among a plurality of devices and a plurality of sites, the recycling treatment period is greatly shortened, and the overall recycling treatment efficiency of the waste plastic products is remarkably improved.
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Description

Technical Field

[0001] This application relates to the field of plastic recycling technology, specifically a recycling device for manufacturing plastic products. Background Technology

[0002] In the plastics manufacturing industry, the recycling and disposal of waste plastic products has always been a crucial link. With the widespread use of plastic products, a large amount of waste plastic products are generated. If they cannot be effectively recycled, it will not only waste resources but also put serious pollution pressure on the environment. Traditional waste plastic product recycling methods are often quite extensive. Usually, the collected plastic products need to be transported to a special site and crushed using separate crushing equipment. This process easily generates a lot of dust and the crushing effect is inconsistent, leading to difficulties in subsequent processing. The crushed material still needs to be manually or with the help of other complex equipment to remove iron filings. Since plastic products come from a wide range of sources, they often contain metal impurities. If iron filings are not removed, they will seriously affect the quality of the plastic products after reprocessing. Moreover, dust removal is also a problem in the entire pre-processing process. Dispersed dust removal equipment is difficult to coordinate closely with crushing, iron removal and other processes, causing dust to spread freely at each stage, polluting the working environment and causing the materials to be contaminated with more impurities. In addition, the traditional recycling process involves the transfer of multiple pieces of equipment and multiple sites, which not only consumes a lot of manpower, material resources and financial resources, but also makes the recycling and processing cycle lengthy, making it difficult to meet the current urgent need for efficient and high-quality recycling of waste plastic products. Summary of the Invention

[0003] In view of the above problems, this application provides a recycling device for manufacturing plastic products.

[0004] To solve the above problems, this application provides the following technical solution: a recycling device for manufacturing plastic products, including a recycling cylinder, a feeding bin is provided above the recycling cylinder for adding plastic products to be recycled into the recycling cylinder, a set of crushing blades is provided below the discharge port of the feeding bin, and a vibrating plate is provided below the set of crushing blades.

[0005] One side of the vibrating plate is rotatably connected to the inner wall of the recycling cylinder, and the other side of the vibrating plate is spaced apart from the inner wall of the recycling cylinder. A scrap removal mechanism is provided on one side of the recycling cylinder, which is located on one side of the end of the vibrating plate and is used to remove scrap metal from the crushed plastic products.

[0006] A dust removal mechanism is provided between the vibrating plate and the crushing blade assembly to remove dust from the crushed plastic products.

[0007] Preferably, there are two sets of crushing blades, which rotate relative to each other inside the recycling cylinder to crush the plastic products to be recycled.

[0008] Preferably, the iron filings removal mechanism includes a collection box, which has a connection port on the side that contacts the recycling cylinder. The collection box is connected to the inside of the recycling cylinder, and a magnetic block is rotatably connected between the collection box and the recycling cylinder to adsorb iron filings from the crushed plastic products.

[0009] Preferably, a scraper is fixedly installed inside the collection box. The scraper is arc-shaped, and its end contacts the outside of the magnetic block to remove iron filings adsorbed on the magnetic block and allow the iron filings to fall into the collection box.

[0010] Preferably, the dust removal mechanism includes a fan and a dust collection bag, which are located on opposite sides of the recycling cylinder and are at the same horizontal level. The fan blows air into the recycling cylinder to remove dust from the broken plastic products that have passed between the fan and the dust collection bag. The removed dust falls into the dust collection bag.

[0011] Preferably, the dust collection bag is connected to the inside of the recycling cylinder via a connecting pipe, and a filter screen is provided at the end of the connecting pipe that is connected to the recycling cylinder to prevent broken plastic products from entering the dust collection bag.

[0012] Preferably, the vibrating plate is inclined toward the collection box, the vibrating plate is rotatably connected to one side of the recycling cylinder via a rotating block, and a cam is provided below the vibrating plate. The cam rotates under the drive of a motor to make the vibrating plate rotate up and down around the rotating block.

[0013] Preferably, a guide plate is provided above the gap between the vibrating plate and the recovery cylinder. The guide plate is inclined downward to guide the plastic products after being crushed by the crushing blade assembly.

[0014] Preferably, a cover plate is provided above the feeding hopper.

[0015] Preferably, a discharge valve is provided at the bottom of the recycling cylinder.

[0016] Compared with the prior art, this application provides a recycling device for manufacturing plastic products, which has the following advantages:

[0017] This recycling device for plastic product manufacturing integrates crushing, iron filings removal, and dust removal into a recycling drum. After the plastic products are recycled, they can be crushed, dusted, and have iron filings removed in sequence and quickly. This avoids the transfer and waiting of materials between multiple devices and sites, greatly shortens the recycling cycle, and significantly improves the overall efficiency of waste plastic product recycling.

[0018] This recycling device for plastic product manufacturing improves material purity and ensures product quality: by performing dust removal operations in a timely manner after crushing, the fan and dust collection bag work together to effectively remove dust and impurities from the material; at the same time, the magnetic blocks in the iron filings removal mechanism accurately adsorb iron filings, and the adsorbed iron filings are scraped off and collected by the scraper, minimizing the impurity content in the material, providing a purer material basis for subsequent processing and utilization, ensuring the quality of reprocessed plastic products, and reducing the defect rate.

[0019] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0020] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0021] Figure 1 This is a schematic diagram of the structure of a recycling device for manufacturing plastic products according to this application;

[0022] Figure 2 This is a schematic diagram of the chip removal mechanism of this application.

[0023] Attached reference numerals: 1. Recycling cylinder; 2. Feeding bin; 21. Cover plate; 3. Crusher assembly; 4. Guide plate; 5. Fan; 6. Collection box; 61. Scraper; 62. Magnetic block; 63. Connection port; 7. Vibrating plate; 71. Rotating block; 72. Cam; 8. Dust collection bag; 81. Connecting pipe; 82. Filter screen; 9. Discharge valve. Detailed Implementation

[0024] The embodiments of this application will now be described in detail. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise stated, "multiple" means two or more. Furthermore, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0026] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0028] Please see Figures 1-2 This application provides a new technical solution: a recycling device for manufacturing plastic products, including a recycling cylinder 1, a feeding bin 2 is provided above the recycling cylinder 1 for adding plastic products to be recycled into the recycling cylinder 1, a crushing blade group 3 is provided below the discharge port of the feeding bin 2, and a vibrating plate 7 is provided below the crushing blade group 3.

[0029] One side of the vibrating plate 7 is rotatably connected to the inner wall of the recycling cylinder 1, and the other side of the vibrating plate 7 is spaced apart from the inner wall of the recycling cylinder 1. A scrap removal mechanism is provided on one side of the recycling cylinder 1. The scrap removal mechanism is located on one side of the end of the vibrating plate 7 and is used to remove scrap metal from the crushed plastic products.

[0030] A dust removal mechanism is provided between the vibrating plate 7 and the crushing blade assembly 3 to remove dust from the crushed plastic products.

[0031] In use, the plastic products to be recycled are added into the recycling cylinder 1 through the feeding bin 2. They first fall onto the crushing blade group 3 below, where the crushing blade group 3 crushes them into smaller fragments. The crushed material falls onto the vibrating plate 7, which vibrates up and down through a rotating connection between one side of its side and the inner wall of the recycling cylinder 1. During the material's transmission through the vibrating plate 7, the iron filings removal mechanism located at the end of the vibrating plate 7 removes iron filings, while the dust removal mechanism located between the vibrating plate 7 and the crushing blade group 3 removes dust, achieving preliminary purification of the crushed plastic products. Finally, the material can be discharged from the discharge valve 9 at the bottom of the recycling cylinder 1.

[0032] By integrating functional modules such as crushing, iron filings removal, and dust removal into the recycling bin, the initial integration of the waste plastic product recycling process is achieved. This allows waste plastic products to complete key pre-processing in a relatively centralized device, providing purer materials with fewer impurities for subsequent processing and utilization. This improves the efficiency of recycling and reduces the adverse effects of impurities during subsequent processing.

[0033] In some embodiments, there are two crushing blade groups 3, which rotate relative to each other inside the recycling cylinder 1 to crush the plastic products to be recycled. Driven by a motor or other power source, the blades of the two crushing blade groups 3 cooperate with each other to apply shearing force, extrusion force, etc. from different directions to the plastic products to be recycled, thereby crushing the plastic products into fragments of appropriate size, realizing the crushing function, and facilitating the smooth progress of subsequent processes.

[0034] In some embodiments, the iron filings removal mechanism includes a collection box 6, with a connection port 63 on the side of the collection box 6 that contacts the recycling cylinder 1. The collection box 6 is connected to the interior of the recycling cylinder 1, and a magnetic block 62 is rotatably connected between the collection box 6 and the recycling cylinder 1 for adsorbing iron filings from the crushed plastic products.

[0035] When in use, when the crushed plastic products are transported to the location of the iron filings removal mechanism by the vibration of the vibrating plate 7, the magnetic block 62, which is rotatably connected between the recycling cylinder 1 and the collection box 6, plays a role. Since the magnetic block is magnetic, it will attract the iron filings contained in the plastic products passing by it, so that the iron filings are attached to the surface of the magnetic block 62, thereby separating the iron filings from the plastic product material flow and achieving the purpose of removing iron filings.

[0036] In some embodiments, a scraper 61 is fixedly installed inside the collection box 6. The scraper 61 is arc-shaped, and the end of the scraper 61 contacts the outer side of the magnetic block 62 to remove iron filings adsorbed on the magnetic block 62 and allow the iron filings to fall into the collection box 6.

[0037] During use, as the magnetic block 62 continuously attracts iron filings, the iron filings accumulate on the surface of the magnetic block 62. At this time, the arc-shaped scraper 61 fixed inside the collection box 6 comes into play. Since the end of the scraper 61 is in contact with the outside of the magnetic block 62, the scraper 61 will scrape off the iron filings attracted on the surface of the magnetic block 62 under the rotation of the magnetic block 62, so that the iron filings fall into the collection box 6 along the scraper 61 for collection, which is convenient for subsequent centralized processing of iron filings and impurities.

[0038] In some embodiments, the dust removal mechanism includes a fan 5 and a dust collection bag 8. The fan 5 and the dust collection bag 8 are located on opposite sides of the recycling cylinder 1, and the fan 5 and the dust collection bag 8 are at the same horizontal position. The fan 5 is used to blow air into the recycling cylinder 1 to remove dust from the broken plastic products that have passed between the fan 5 and the dust collection bag 8. The dust that has been blown away falls into the dust collection bag 8.

[0039] When in use, the fan 5 starts working and blows air into the recycling bin 1. When the broken plastic products pass between the fan 5 and the dust collection bag 8, the airflow will blow the dust attached to the plastic products, causing the dust to separate from the plastic products under the action of the airflow. Then, guided by the airflow, the dust enters the dust collection bag 8 through the connecting pipe 81 and is collected, thus achieving the purpose of removing dust.

[0040] In some embodiments, the dust collection bag 8 is connected to the inside of the recycling cylinder 1 via a connecting pipe 81. A filter screen 82 is provided at the end of the connecting pipe 81 that is connected to the recycling cylinder 1 to prevent broken plastic products from entering the dust collection bag 8.

[0041] In some embodiments, the vibrating plate 7 is inclined toward the collection box 6. The vibrating plate 7 is rotatably connected to one side of the recycling cylinder 1 via a rotating block 71. A cam 72 is provided below the vibrating plate 7. The cam 72 rotates under the drive of a motor to make the vibrating plate 7 rotate up and down around the rotating block 71, vibrating the crushed plastic products on the vibrating plate 7 and accelerating the dust dissipation. Under the drive of the motor, the cam 72 starts to rotate. Since the cam 72 is in contact with the vibrating plate 7, the rotation of the cam 72 will periodically lift or lower the vibrating plate 7, causing the vibrating plate 7 to rotate up and down around the rotating block 71, thereby producing a vibration effect. Under the vibration, the dust and other impurities mixed in with the crushed plastic products placed on the vibrating plate 7 are more easily dispersed, which is convenient for subsequent dust removal and other operations, and also facilitates the material to be transported to the scrap removal mechanism and other directions.

[0042] In some embodiments, a guide plate 4 is provided above the interval between the vibrating plate 7 and the recovery cylinder 1. The guide plate 4 is inclined downwards to guide the plastic products after being crushed by the crushing blade assembly 3.

[0043] In some embodiments, a cover plate 21 is provided above the feeding bin 2; when it is not necessary to add the plastic products to be recycled into the feeding bin 2, the cover plate 21 is covered, and the cover plate 21 can block the upper opening of the feeding bin 2 to prevent external debris (such as dust, other foreign objects, etc.) from entering the feeding bin 2 and mixing into the plastic products to be recycled, thus ensuring the purity of the material added into the recycling cylinder 1.

[0044] In some embodiments, a discharge valve 9 is provided at the bottom of the recycling cylinder 1; the processed plastic material flows out of the recycling cylinder 1 through the discharge valve 9 under the action of gravity, so as to discharge the material for subsequent collection, transfer and further processing and utilization.

[0045] In the operation of a recycling device for manufacturing plastic products, firstly, the cover plate 21 above the feeding hopper 2 is opened, and the plastic products to be recycled are fed into the recycling cylinder 1 through the feeding hopper 2. The plastic products to be recycled into the recycling cylinder 1 fall to the crushing blade group 3 below. Driven by a motor, the blades of the two crushing blade groups 3 cooperate with each other, applying shearing force, extrusion force, etc. from different directions to crush the plastic products into smaller fragments. The plastic products crushed by the crushing blade group 3 fall downwards under the action of gravity. The guide plate 4 is inclined downwards to guide the crushed plastic products to slide accurately onto the vibrating plate 7 in a set direction. After the material falls onto the vibrating plate 7, driven by a motor, the vibrating plate 7 rotates up and down around the rotating block 71, thereby generating a vibration effect. Under the vibration, dust and other impurities mixed in with the plastic products are more easily dispersed. At the same time, the dust removal mechanism located between the vibrating plate 7 and the crushing blade group 3 starts to work, and the fan 5 blows air into the recycling cylinder 1. Internal airflow separates dust from plastic products after crushing by the airflow between fan 5 and dust bag 8. The dust is then guided by the airflow and collected inside dust bag 8 via connecting pipe 81. As vibrating plate 7 vibrates, the material is gradually transported to its end. When it reaches the iron filings removal mechanism, the magnetic block 62, rotatably connected between collection box 6 and recycling cylinder 1, acts to adhere iron filings to its surface, thus separating them from the plastic product material flow. As the magnetic block 62 continuously attracts iron filings, the arc-shaped scraper 61 fixed inside collection box 6 comes into play. The end of scraper 61 contacts the outer side of magnetic block 62. With the rotation of magnetic block 62 or the movement of related components, scraper 61 scrapes off the iron filings adsorbed on the surface of magnetic block 62, causing them to fall into collection box 6 for collection and subsequent centralized processing. After a series of processes including crushing, vibration dust removal, and iron filings removal, the plastic product material finally passes through recycling cylinder 1. The discharge valve 9 at the bottom discharges the material from the recovery cylinder 1.

[0046] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0047] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A recycling device for manufacturing plastic products, characterized in that, The device includes a recycling cylinder, a feeding bin at the top of the recycling cylinder for adding plastic products to be recycled into the recycling cylinder, a set of crushing blades below the discharge port of the feeding bin, and a vibrating plate below the set of crushing blades. One side of the vibrating plate is rotatably connected to the inner wall of the recycling cylinder, and the other side of the vibrating plate is spaced apart from the inner wall of the recycling cylinder. A scrap removal mechanism is provided on one side of the recycling cylinder, which is located on one side of the end of the vibrating plate and is used to remove scrap metal from the crushed plastic products. A dust removal mechanism is provided between the vibrating plate and the crushing blade assembly to remove dust from the crushed plastic products.

2. The recycling device for manufacturing plastic products according to claim 1, characterized in that, The number of the crushing blade sets is two, and the two crushing blade sets rotate relative to each other inside the recycling cylinder for crushing the plastic products to be recycled.

3. The recycling device for manufacturing plastic products according to claim 1, characterized in that, The iron filings removal mechanism includes a collection box, which has a connection port on the side that contacts the recycling cylinder. The collection box is connected to the inside of the recycling cylinder, and a magnetic block is rotatably connected between the collection box and the recycling cylinder to adsorb iron filings from the crushed plastic products.

4. A recycling device for manufacturing plastic products according to claim 3, characterized in that, A scraper is fixedly installed inside the collection box. The scraper is arc-shaped, and its end contacts the outside of the magnetic block to remove iron filings adsorbed on the magnetic block and allow the iron filings to fall into the collection box.

5. A recycling device for manufacturing plastic products according to claim 1, characterized in that, The dust removal mechanism includes a fan and a dust collection bag. The fan and the dust collection bag are located on both sides of the recycling cylinder and are at the same horizontal position. The fan is used to blow air into the recycling cylinder to remove dust from the broken plastic products that have passed between the fan and the dust collection bag. The dust that has been blown away falls into the dust collection bag.

6. A recycling device for manufacturing plastic products according to claim 5, characterized in that, The dust collection bag is connected to the inside of the recycling cylinder via a connecting pipe. A filter screen is installed at the end of the connecting pipe that is connected to the recycling cylinder to prevent broken plastic products from entering the dust collection bag.

7. A recycling device for manufacturing plastic products according to claim 1, characterized in that, The vibrating plate is inclined toward the collection box. The vibrating plate is rotatably connected to one side of the recycling cylinder via a rotating block. A cam is provided below the vibrating plate. The cam rotates under the drive of a motor to make the vibrating plate rotate up and down around the rotating block.

8. A recycling device for manufacturing plastic products according to claim 1, characterized in that, A guide plate is provided above the gap between the vibrating plate and the recovery cylinder. The guide plate is inclined downward to guide the plastic products after being crushed by the crushing blade assembly.

9. A recycling device for manufacturing plastic products according to claim 1, characterized in that, The feeding hopper is equipped with a cover plate.

10. A recycling device for manufacturing plastic products according to claim 1, characterized in that, The bottom of the recycling cylinder is equipped with a discharge valve.