Biological gel filling equipment
By designing a biogel filling device, a turntable, clamps, and thermoforming heads are used to achieve precise filling and tight sealing of biogels, solving the problems of low efficiency and weak sealing of traditional equipment, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422949350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Traditional biogel filling and sealing operations are inefficient and make it difficult to ensure consistent product quality. This is especially true for high-viscosity biogels, where filling equipment struggles to achieve accurate metering and the sealing is often insecure, leading to gel overflow or leakage.
Design a biogel filling device, including a turntable, a filling bag clamp, and a bag sealing mechanism. The clamp holds the filling bag and achieves precise filling and tight sealing through a heat-pressed sealing head. Combined with height adjustment and a discharge slope, the production efficiency is improved.
It achieves uniform filling and precise metering of biogel, ensures tight sealing of bag opening, improves product quality and safety, reduces labor intensity, and increases production efficiency.
Smart Images
Figure CN223658474U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to biological gel perfusion technical field, concretely is a biological gel perfusion equipment. BACKGROUND
[0002] In the production process of biological gel products, filling and sealing are two crucial links. Traditional filling and sealing operations often rely on manual operation, which is not only inefficient, but also difficult to ensure the consistency of product quality. With the progress of science and technology and the development of automation technology, there is an urgent need in the market for an equipment that can automatically complete the filling and sealing of biological gel.
[0003] Firstly, traditional filling and sealing operations often rely on manual operation. This method is not only inefficient, but also requires a large number of human resources, and it is difficult to ensure the consistency of product quality. Manual operation is easily affected by various factors, such as the skill level of the operator, the degree of fatigue, etc., resulting in inaccurate filling volume, insecure sealing, etc.
[0004] Secondly, although there are some automated filling equipment on the market, they are mostly for liquid or semi-liquid products, and it is relatively difficult to fill and seal products such as biological gel, which have special physical properties. Biological gel usually has high viscosity and certain elasticity, which makes it difficult for traditional filling equipment to adapt. During the filling process, if the pressure is unstable or the measurement is inaccurate, it is easy to cause gel overflow or insufficient injection. In the sealing process, due to the viscosity of biological gel, traditional sealing methods often fail to form a tight and secure seal, which is prone to leakage during transportation or storage. SUMMARY
[0005] The utility model provides a biological gel perfusion equipment to solve the above-mentioned problems of low efficiency and poor precision in biological gel perfusion.
[0006] The technical scheme for solving the above-mentioned technical problems is as follows: a biological gel perfusion equipment, comprising a machine table, a turntable is arranged on the machine table, the turntable is circumferentially arranged with multiple groups of evenly distributed perfusion bag clamps; a perfusion head and a bag mouth edge sealing mechanism are sequentially arranged on the machine table along the rotation path of the turntable.
[0007] On the basis of the above technical scheme, the utility model can also be improved as follows.
[0008] Further, the perfusion bag clamp comprises two groups of main clamping arms oppositely hinged to the rotary table, outer ends of the main clamping arms are provided with perfusion bag clamping blocks one, the main clamping arms are provided with clamping arm cylinders one between the two groups of main clamping arms, one side of the main clamping arms is further hinged to perfusion bag clamping blocks two matched with the perfusion bag clamping blocks one, one side of the perfusion bag clamping blocks two is further hinged to auxiliary clamping arms, the main clamping arms are provided with clamping arm cylinders two connected with the auxiliary clamping arms;
[0009] The clamping arm cylinders two are used to drive the auxiliary clamping arms to deflect so as to clamp or loosen the perfusion bag clamping blocks two and the perfusion bag clamping blocks one;
[0010] The clamping arm cylinders one are used to drive the two groups of main clamping arms to approach or move away to open or close the perfusion bag port.
[0011] Further, the bag port edge sealing mechanism comprises:
[0012] Two groups of perfusion bag sealing heads oppositely arranged;
[0013] Pressing cylinders connected with the perfusion bag sealing heads.
[0014] Further, the perfusion bag sealing head is a hot-pressing sealing head.
[0015] Further, the machine table is further provided with height-adjusting telescopic cylinders connected with the bag port edge sealing mechanism.
[0016] Further, the machine table is further provided with a discharging slope along the discharging side of the perfusion bag.
[0017] And, the biological gel perfusion equipment provided by the utility model has at least the following beneficial effects compared with the prior art:
[0018] The biological gel perfusion equipment drives the perfusion bag clamp to pass through the perfusion head and the bag port edge sealing mechanism in sequence through the rotary table, realizes uniform perfusion and accurate metering of the biological gel and tight sealing of the bag port. The design of the perfusion bag clamp enables the perfusion bag to be stably clamped and conveniently opened and closed, thereby ensuring the smooth perfusion process. The bag port edge sealing mechanism adopts a hot-pressing sealing head, and the tight adhesion of the bag port is realized through the driving of the pressing cylinder, thereby effectively preventing the leakage of the biological gel and improving the quality and safety of the product.
[0019] The height-adjusting telescopic cylinders on the equipment can flexibly adjust the height of the bag port edge sealing mechanism according to the different sizes and sealing requirements of the perfusion bag, thereby ensuring the accuracy and effectiveness of the sealing operation. In addition, the discharging slope provided along the discharging side of the perfusion bag on the machine table can guide the perfusion bag that has completed the sealing to smoothly slide down, thereby avoiding the need for manual intervention or additional handling, improving the production efficiency and reducing the labor intensity. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole structure schematic view of the utility model.
[0021] Figure 2 It is a structure schematic view of the infusion bag clamp of the utility model.
[0022] Figure 3 It is a structure schematic view of the bag mouth edge sealing mechanism.
[0023] In the drawings, the component list represented by each reference numeral is as follows:
[0024] 1, machine table; 2, rotary table; 3, infusion bag clamp; 3.1, main clamp arm; 3.2, infusion bag clamp block one; 3.3, clamp arm cylinder one; 3.4, infusion bag clamp block two; 3.5, auxiliary clamp arm; 3.6, clamp arm cylinder two; 4, infusion head; 5, bag mouth edge sealing mechanism; 5.1, infusion bag sealing head; 5.2, compression cylinder; 6, height adjusting telescopic cylinder; 7, blanking slope. DETAILED DESCRIPTION
[0025] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and are not used to limit the scope of the utility model.
[0026] It should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, it can also be detachably connected, and it can also be an integrally formed structure. For ordinary skilled in the art, the specific meaning of such terms in this patent can be understood according to the specific circumstances.
[0027] As Figure 1 , Figure 2 and Figure 3 The utility model discloses a biological gel infusion equipment, including machine table 1, be provided with rotary table 2 on machine table 1, rotary table 2 is along the circumferential direction and is arranged with multiple groups of evenly distributed infusion bag clamp 3, be provided with infusion head 4 and bag mouth edge sealing mechanism 5 in turn on machine table 1 along the rotary path of rotary table 2.
[0028] With the rotation of rotary table 2, infusion bag clamp 3 will pass through two key stations in turn: infusion head 4 and bag mouth edge sealing mechanism 5.
[0029] When infusion bag clamp 3 carries biological gel bag and rotates to the below of infusion head 4, infusion head 4 will start and accurately inject biological gel into the bag. This process ensures the uniform infusion and accurate metering of gel.
[0030] After the perfusion is completed, the rotary table 2 continues to rotate, and the perfused biological gel bag is brought to the bag mouth sealing mechanism 5. The mechanism is composed of two sets of sealing heads which are not specifically numbered but are understood to be part of the bag mouth sealing mechanism and compression cylinders. The compression cylinders drive the sealing heads to approach and compress the bag mouth of the biological gel bag, achieving airtight sealing of the bag mouth through hot pressing or other means to prevent gel leakage.
[0031] As an embodiment, the perfusion bag clamp 3 comprises two sets of main clamp arms 3.1 hingedly connected to the rotary table 2, the outer ends of the main clamp arms 3.1 are provided with perfusion bag clamp blocks one 3.2, the main clamp arms 3.1 are provided with perfusion bag clamp blocks two 3.4 which are adapted to the perfusion bag clamp blocks one 3.2 on one side of the main clamp arms 3.1, and the main clamp arms 3.1 are provided with clamp arm cylinders two 3.6 connected to the secondary clamp arms 3.5 on the other side.
[0032] The clamp arm cylinders two 3.6 are used to drive the secondary clamp arms 3.5 to deflect so that the perfusion bag clamp blocks two 3.4 and the perfusion bag clamp blocks one 3.2 clamp or release the perfusion bag.
[0033] The clamp arm cylinders one 3.3 are used to drive the two sets of main clamp arms 3.1 to approach or move away to open or close the bag mouth of the perfusion bag.
[0034] The clamp mainly comprises two sets of main clamp arms 3.1 hingedly connected to the rotary table 2, and the two sets of main clamp arms can work together to fix and operate the perfusion bag. At the outer end of the main clamp arms 3.1, there are perfusion bag clamp blocks one 3.2 for contacting a part of the perfusion bag. In order to increase the stability and flexibility of clamping, each set of main clamp arms 3.1 is hingedly connected to a perfusion bag clamp block two 3.4 which is adapted to the perfusion bag clamp block one 3.2 on one side. The two sealing heads work together to clamp and fix the perfusion bag more effectively.
[0035] The function of the clamp arm cylinders one 3.3: the clamp arm cylinders one 3.3 installed between the two sets of main clamp arms 3.1 can drive the two sets of main clamp arms to approach or move away through their extension and contraction. When the clamp arm cylinders one 3.3 contract, the two sets of main clamp arms approach each other, thereby opening the bag mouth of the perfusion bag, preparing for subsequent perfusion operation; when the clamp arm cylinders one 3.3 extend, the two sets of main clamp arms move away from each other, closing the bag mouth of the perfusion bag, facilitating subsequent sealing processing.
[0036] The function of the second clamping arm cylinder 3.6: the second clamping arm cylinder 3.6 connected with the auxiliary clamping arm 3.5 is responsible for driving the auxiliary clamping arm 3.5 to deflect. When the second clamping arm cylinder 3.6 works, it drives the auxiliary clamping arm 3.5 and the infusion bag clamping block II 3.4 connected with it to move close to or away from the infusion bag clamping block I 3.2. In this way, the infusion bag clamping block I 3.2 and the infusion bag clamping block II 3.4 can clamp or release the infusion bag, realizing the stable clamping and release of the infusion bag.
[0037] As an embodiment, the bag mouth sealing mechanism 5 comprises:
[0038] Two sets of infusion bag sealing heads 5.1 arranged oppositely;
[0039] A pressing cylinder 5.2 connected with the infusion bag sealing head 5.1.
[0040] Specifically, the infusion bag sealing head 5.1 is a hot-press sealing head.
[0041] The mechanism mainly consists of two sets of infusion bag sealing heads 5.1 arranged oppositely and a pressing cylinder 5.2 connected with the sealing heads. The two sets of infusion bag sealing heads 5.1 play a key role in function, which are not only used to contact and clamp the infusion bag mouth to be sealed, but more importantly, they are designed as hot-press sealing heads.
[0042] The function of the hot-press sealing head 5.1: the hot-press sealing head can reach a certain temperature when working through the heating of the internal heating element. When the infusion bag mouth is clamped by the two sets of hot-press sealing heads, the high temperature makes the bag mouth material soften and plastically deform under a certain pressure, thereby realizing the tight adhesion of the bag mouth. This hot-press sealing method not only seals firmly, but also effectively prevents the leakage of biological gel during subsequent transportation or storage.
[0043] The function of the pressing cylinder 5.2: the pressing cylinder is responsible for driving the two sets of hot-press sealing heads to move close to or away from the infusion bag mouth. Before the sealing operation starts, the pressing cylinder drives the hot-press sealing heads to move close to and clamp the infusion bag mouth; after the sealing is completed, the pressing cylinder drives the hot-press sealing heads to move away from the infusion bag, so as to perform the sealing operation of the next bag.
[0044] As an embodiment, the machine table 1 is also provided with a height adjusting telescopic cylinder 6 connected with the bag mouth sealing mechanism 5. Through the adjustment of the height adjusting telescopic cylinder 6, it can be ensured that the bag mouth sealing mechanism 5 can always accurately contact the infusion bag mouth, thereby realizing effective sealing.
[0045] As an implementation, the machine 1 is further provided with a discharging slope 7 along the discharging side of the infusion bag. The discharging slope 7 has a certain inclination angle, which can guide the infusion bag with completed sealing to smoothly slide along the predetermined path. By reasonably setting the slope and length, it can be ensured that the infusion bag stably and continuously leaves the equipment under the action of gravity, avoiding the need for manual intervention or additional handling.
[0046] It should be noted that in this document, the terms "comprise", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles, or devices that include a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes, methods, articles, or devices. Unless otherwise specified and limited, the terms "mount", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0047] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0048] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.
Claims
1. A biogel infusion device, characterized in that, The machine includes a machine base (1), on which a turntable (2) is provided. The turntable (2) is provided with multiple sets of evenly distributed filling bag clamps (3) along the circumference. A filling head (4) and a bag mouth sealing mechanism (5) are arranged sequentially on the machine base (1) along the rotation path of the turntable (2). The filling bag clamp (3) includes two sets of main clamping arms (3.1) hinged to each other on the turntable (2). A filling bag clamping block one (3.2) is provided at the outer end of the main clamping arm (3.1). A clamping arm cylinder one (3.3) is provided between the two sets of main clamping arms (3.1). A filling bag clamping block two (3.4) adapted to the filling bag clamping block one (3.2) is also hinged to one side of the main clamping arm (3.1). A secondary clamping arm (3.5) is also hinged to one side of the filling bag clamping block two (3.4). A clamping arm cylinder two (3.6) connected to the secondary clamping arm (3.5) is provided on the main clamping arm (3.1). The second clamping arm cylinder (3.6) is used to drive the auxiliary clamping arm (3.5) to deflect so that the second filling bag clamping block (3.4) and the first filling bag clamping block (3.2) clamp or release the filling bag; The clamping arm cylinder (3.3) is used to drive the two sets of main clamping arms (3.1) to move closer or further away to open or close the filling bag opening; The bag sealing mechanism (5) includes: Two sets of injection bag caps arranged opposite each other (5.1); A pressing cylinder (5.2) connected to the filling bag end cap (5.1); The machine (1) is also equipped with a height-adjustable telescopic cylinder (6) connected to the bag sealing mechanism (5).
2. The biogel infusion device according to claim 1, characterized in that, The filling bag end cap (5.1) is a hot-pressed end cap.
3. The biogel infusion device according to claim 1, characterized in that, The machine (1) is also provided with a discharge slope (7) along the discharge side of the filling bag.