Novel dust collector discharging device
Through innovative design of the frame, feeding hopper and lifting device, the problems of high failure rate, high power consumption and complicated maintenance of existing dust collector feeding devices have been solved, achieving low power consumption and high reliability dust output.
Patent Information
- Application Number
- CN202520030262.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing dust collector discharge devices have a high failure rate, high power consumption, complex maintenance, and poor equipment reliability.
The design incorporates a frame, a feeding hopper, a lifting device, and a grounding device. By using mirrored materials to reduce friction and electrostatic adsorption, and combined with adjustable support rods and guide block structures, the device achieves horizontal docking and electrostatic discharge.
It reduced the failure rate and power consumption, simplified the maintenance process, and improved the reliability and dust output efficiency of the device.
Smart Images
Figure CN223658877U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust collector technical field especially relates to a novel dust collector discharging device. BACKGROUND
[0002] Dust collector, also known as dust remover or dust removal equipment, is a device for separating and collecting dust, particulate matter and other suspended pollutants from gas, usually air, its main purpose is to purify gas, reduce environmental pollution and protect workers' health, dust collector is widely used in industrial production, construction, agriculture and other fields that produce a large amount of dust, dust collector can effectively remove dust particles in the air, so that the discharged gas meets the environmental protection standard, by removing harmful particulate matter, improve the air quality of working environment and surrounding environment.
[0003] In the prior art, the discharging device of part of the dust collector has a high failure rate in the process of conveying dust, and has a large power consumption in the process of use; and the auger root lubricating grease and the motor lubricating grease need to be supplemented regularly every quarter, so that the overall maintenance process is more complex; and the reduction gear, motor, coupling and reamer used in the discharging device also have damage risk in the long-term use process, thereby affecting the reliability of the equipment operation. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a novel dust collector discharging device, which can reduce the occurrence of failure rate, reduce the power consumption in the process of use, and has a simple maintenance process and high reliability.
[0005] To achieve the above-mentioned purpose, a novel dust collector discharging device is provided, which comprises a frame, a first discharge pipe and a second discharge pipe, the lower four corners of the frame are fixedly connected with supporting rods, the lower part of the supporting rod is provided with a lifting device, the lower part of the frame is fixedly connected with a discharging hopper, the lower part of the discharging hopper is fixedly connected with a connecting plate, the front and rear sides of the connecting plate are provided with holes, the left side of the discharging hopper is provided with a grounding device, the upper part of the first discharge pipe is fixedly connected with a connecting plate, and the bottom of the discharging hopper is inserted into the top of the first discharge pipe.
[0006] The inside of the hole is inserted with a bolt, and the lower part of the bolt is threadedly connected with a nut.
[0007] According to the novel dust collector discharging device, the upper part of the second discharge pipe is fixedly connected with a connecting plate, and the front and rear sides of the connecting plate are provided with holes.
[0008] According to the novel dust collector discharge device, the lifting device includes a bin body, a threaded rod rotatably connected inside the bin body, a lifting plate threadedly connected to the lower part of the threaded rod, a lifting rod fixedly connected to the upper part of the lifting plate, a fixed plate fixedly connected to the upper part of the lifting rod, a driven gear fixedly connected to the lower part of the threaded rod, a driving gear meshing with the right side of the driven gear, an adjusting block fixedly connected to the right side of the driving gear, and limit rods fixedly connected to the left and right sides of the lifting plate.
[0009] According to the novel dust collector discharge device, the lifting rod is located inside the hopper and is slidably connected to the hopper.
[0010] According to the novel dust collector discharge device, the other end of the limiting rod abuts against the bin body, and the limiting rod is slidably connected to the bin body.
[0011] According to the novel dust collector discharge device, the fixing plate is located below the support rod, and the fixing plate is fixedly connected to the support rod.
[0012] According to the novel dust collector discharge device, the grounding device includes a first guide block, a second guide block is fixedly connected to the left side of the first guide block, a telescopic line is fixedly connected to the lower part of the second guide block, and a grounding block is fixedly connected to the lower part of the telescopic line.
[0013] According to the novel dust collector discharge device, the first guide block is located on the left side of the discharge funnel, and the first guide block is fixedly connected to the discharge funnel.
[0014] This utility model has the following beneficial effects:
[0015] 1. Compared with the existing technology, the new dust collector discharge device consists of a discharge hopper and a first discharge pipe, or a discharge hopper and a second discharge pipe, which means that the whole device does not generate additional power consumption during operation and the maintenance process is relatively simple. Due to the simple operation process, the device has high reliability.
[0016] 2. Compared with the existing technology, this new dust collector discharge device has lifting devices installed below the four corner support rods. When the whole device is on a ground with unevenness, the height of the fixed plate in the lifting device is adjusted to keep the frame level and achieve precise docking between the frame and the dust collector. Through the static electricity inside the discharge hopper, the dust is connected to the ground through the first guide block, the second guide block, the telescopic line and the grounding block. This prevents the dust inside the discharge hopper from adsorbing to the inner wall of the discharge hopper due to static electricity during operation.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0019] Figure 1 This is a perspective view of a novel dust collector discharge device according to the present invention;
[0020] Figure 2 This is a schematic diagram showing the separation of the discharge funnel and the first discharge pipe in a novel dust collector discharge device according to this utility model.
[0021] Figure 3 This is a cross-sectional view of the hopper of a novel dust collector discharge device according to this utility model;
[0022] Figure 4 This is a perspective view of the second discharge pipe of a novel dust collector discharge device according to this utility model.
[0023] Legend:
[0024] 1. Frame; 2. Support rod; 3. Lifting device; 4. Discharge hopper; 5. Connecting plate; 6. Opening; 7. Bolt; 8. Nut; 9. Grounding device; 10. First discharge pipe; 11. Second discharge pipe;
[0025] 31. Chamber body; 32. Threaded rod; 33. Lifting plate; 34. Lifting rod; 35. Fixed plate; 36. Driven gear; 37. Driven gear; 38. Adjusting block; 39. Limiting rod;
[0026] 91. First conductor block; 92. Second conductor block; 93. Retractable wire; 94. Grounding block. Detailed Implementation
[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0028] Reference Figures 1-4This utility model discloses a novel dust collector discharge device, comprising a frame 1, a first discharge pipe 10, and a second discharge pipe 11. Support rods 2 are fixedly connected to the four lower corners of the frame 1. A lifting device 3 is installed below the support rods 2. The lifting device 3 includes a bin 31. A threaded rod 32 is rotatably connected inside the bin 31. A lifting plate 33 is threadedly connected below the threaded rod 32. A lifting rod 34 is fixedly connected above the lifting plate 33. The lifting rod 34 is located inside the bin 31. The lifting rod 34 is connected to the bin 31. 31. A sliding connection is made. A fixed plate 35 is fixedly connected above the lifting rod 34. The fixed plate 35 is located below the support rod 2 and is fixedly connected to the support rod 2. A driven gear 36 is fixedly connected below the threaded rod 32. A driving gear 37 meshes with the right side of the driven gear 36. An adjusting block 38 is fixedly connected to the right side of the driving gear 37. Limiting rods 39 are fixedly connected to the left and right sides of the lifting plate 33. The other end of the limiting rod 39 abuts against the chamber body 31 and is slidably connected to the chamber body 31.
[0029] In the above structure, rotating the adjusting block 38 causes the driving gear 37 to rotate. The driven gear 36 meshes with the left side of the driving gear 37, causing the driving gear 37 to drive the driven gear 36 to rotate. A threaded rod 32 is fixedly connected to the middle of the driven gear 36, causing the driven gear 36 to drive the threaded rod 32 to rotate. A lifting plate 33 is threadedly connected to the lower part of the threaded rod 32, and limit rods 39 are fixedly connected to the left and right sides of the lifting plate 33, causing the threaded rod 32 to drive the lifting plate 33 to move up and down. A lifting rod 34 is fixedly connected to the upper part of the lifting plate 33, and a fixed plate 35 is fixedly connected to the upper part of the lifting rod 34, causing the lifting plate 33 to drive the fixed plate 35 to move up and down synchronously.
[0030] Lifting devices 3 are installed below the four corner support rods 2. When the whole device is on a ground with unevenness, the height of the fixed plate 35 in the lifting device 3 is adjusted to keep the frame 1 horizontal and achieve precise docking between the frame 1 and the dust collector.
[0031] A feeding hopper 4 is fixedly connected to the bottom of the frame 1. A connecting plate 5 is fixedly connected to the bottom of the feeding hopper 4. Openings 6 are provided on the front and rear sides of the connecting plate 5. A grounding device 9 is provided on the left side of the feeding hopper 4. The grounding device 9 includes a first guide block 91, which is located on the left side of the feeding hopper 4 and is fixedly connected to the feeding hopper 4. A second guide block 92 is fixedly connected to the left side of the first guide block 91. A telescopic line 93 is fixedly connected to the bottom of the second guide block 92. A grounding block 94 is fixedly connected to the bottom of the telescopic line 93. A connecting plate 5 is fixedly connected to the top of the first feeding pipe 10. The bottom of the feeding hopper 4 is inserted into the top of the first feeding pipe 10. A bolt 7 is inserted into the inside of the opening 6. A nut 8 is threadedly connected to the bottom of the bolt 7. A connecting plate 5 is fixedly connected to the top of the second feeding pipe 11. Openings 6 are provided on the front and rear sides of the connecting plate 5.
[0032] The above structure, by providing a discharge funnel 4, compared to a traditional funnel, the angle inside the discharge funnel 4 allows the dust to move downwards on its own. By providing a first discharge pipe 10, and the interior of the first discharge pipe 10 is made of mirror material, the friction between the pipe and the dust is reduced, resulting in less resistance when the dust is discharged.
[0033] By setting a first guide block 91 and a second guide block 92, with the first guide block 91 fixedly connected to the discharge funnel 4, and the discharge funnel 4 being made of stainless steel, the static electricity inside the discharge funnel 4 can be conducted to the inside of the telescopic line 93 through the first guide block 91 and the second guide block 92. The telescopic line 93 itself is a conductor, and a grounding block 94 is fixedly connected to its lower end. When the user connects the grounding block 94 to the ground, the static electricity inside the discharge funnel 4 is connected to the ground through the first guide block 91, the second guide block 92, the telescopic line 93, and the grounding block 94. This ensures that during the operation of the discharge funnel 4, dust will not be attracted to the inner wall of the discharge funnel 4 due to static electricity.
[0034] With a first discharge pipe 10 and a second discharge pipe 11, when the discharge hopper 4 is connected to the first discharge pipe 10, the device can transport dust over a short distance and is applicable to discharge operations with short transport distances. When the discharge hopper 4 is connected to the second discharge pipe 11, the right end of the discharge hopper 4 can be welded and extended according to the user's requirements, enabling the device to transport dust over a longer distance and is applicable to discharge operations with longer transport distances.
[0035] Working principle: When using this new type of dust collector discharge device, first connect the device to the dust collection device. After the dust collection operation is completed, the dust falls into the discharge funnel 4 through the backflushing dust collector. Due to the large internal angle of the discharge funnel 4, i.e., the steep slope, the dust enters the first discharge pipe 10 through the discharge funnel 4. With the action of the grounding device 9, the dust will not stick to the discharge funnel 4. The interior of the first discharge pipe 10 is made of mirror material, so that the dust has less resistance during the movement process, allowing the dust to slide out from the right end opening of the first discharge pipe 10.
[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A novel dust collector discharge device, characterized in that, The device includes a frame (1), a first discharge pipe (10) and a second discharge pipe (11). Support rods (2) are fixedly connected to the four lower corners of the frame (1). A lifting device (3) is provided below the support rods (2). A discharge funnel (4) is fixedly connected to the lower part of the frame (1). A connecting plate (5) is fixedly connected to the lower part of the discharge funnel (4). Openings (6) are provided on the front and rear sides of the connecting plate (5). A grounding device (9) is provided on the left side of the discharge funnel (4). A connecting plate (5) is fixedly connected to the upper part of the first discharge pipe (10). The bottom of the discharge funnel (4) is inserted into the top of the first discharge pipe (10). A bolt (7) is inserted into the opening (6), and a nut (8) is threaded below the bolt (7).
2. The novel dust collector discharge device according to claim 1, characterized in that, A connecting plate (5) is fixedly connected above the second feeding pipe (11), and openings (6) are provided on the front and rear sides of the connecting plate (5).
3. The novel dust collector discharge device according to claim 1, characterized in that, The lifting device (3) includes a chamber (31), a threaded rod (32) is rotatably connected inside the chamber (31), a lifting plate (33) is threadedly connected below the threaded rod (32), a lifting rod (34) is fixedly connected above the lifting plate (33), a fixing plate (35) is fixedly connected above the lifting rod (34), a driven gear (36) is fixedly connected below the threaded rod (32), a driving gear (37) meshes with the right side of the driven gear (36), an adjusting block (38) is fixedly connected to the right side of the driving gear (37), and limit rods (39) are fixedly connected to the left and right sides of the lifting plate (33).
4. The novel dust collector discharge device according to claim 3, characterized in that, The lifting rod (34) is located inside the chamber (31), and the lifting rod (34) is slidably connected to the chamber (31).
5. A novel dust collector discharge device according to claim 3, characterized in that, The other end of the limiting rod (39) abuts against the chamber body (31), and the limiting rod (39) is slidably connected to the chamber body (31).
6. A novel dust collector discharge device according to claim 3, characterized in that, The fixing plate (35) is located below the support rod (2), and the fixing plate (35) is fixedly connected to the support rod (2).
7. The novel dust collector discharge device according to claim 1, characterized in that, The grounding device (9) includes a first conductor block (91), a second conductor block (92) is fixedly connected to the left side of the first conductor block (91), a telescopic wire (93) is fixedly connected to the lower part of the second conductor block (92), and a grounding block (94) is fixedly connected to the lower part of the telescopic wire (93).
8. A novel dust collector discharge device according to claim 7, characterized in that, The first guide block (91) is located on the left side of the discharge funnel (4), and the first guide block (91) is fixedly connected to the discharge funnel (4).