Flexible line inspection equipment for improving plate utilization rate
By designing flexible line inspection equipment, the distance between the drilling and inspection rooms was shortened, eliminating long-distance handling and enabling direct online inspection. This solved the problems of high labor intensity and low efficiency for employees and improved the utilization rate of the workpieces.
Patent Information
- Application Number
- CN202423045135.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In the existing flexible production line, the labor intensity of employees is high and the efficiency is low during the production of sheet metal, which leads to occupational diseases such as lumbar muscle strain. Moreover, the per capita output is low and the retention rate is low.
A flexible line inspection device was designed, comprising a free-floating vehicle, a track, a receiving platform, a packaging platform, and an inspection platform. By shortening the distance between the drilling and inspection rooms, eliminating long-distance handling, and using transfer rollers and telescopic rods to adjust the size of the plates, the device reduces the labor intensity of operators and enables direct online inspection.
It reduced the labor intensity of operators, improved inspection efficiency, shortened the production cycle, and increased the utilization rate of sheet metal.
Smart Images

Figure CN223658990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the plate processing technical field more specifically, it relates to a kind of for improving the utilization of flexible line inspection equipment of plate. BACKGROUND
[0002] Flexible production line is the production line that multiple adjustable machine tools (more special machine tools) are connected, with automatic transport device composition.It relies on computer management, and combines multiple production modes, so that production cost can be reduced to make the best use of things.
[0003] Plate needs to pass many processes in production process, one of which is sorting and detecting.In sorting and detecting process, it needs to be sorted according to train, and repeatedly moves about 50000 steps for long-distance plate carrying, and bends down to carry plate 1000+ / train, workers are plagued by occupational diseases such as lumbar muscle strain, and the average productivity is only 896 pieces / day, so low efficiency leads to low staff wages and low retention rate. UTILITY MODEL CONTENT
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a flexible line inspection equipment for improving the utilization of plate, which reduces the labor intensity of operators and improves the inspection efficiency.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A flexible line inspection equipment for improving the utilization of plate, comprising a free car, a track is laid under the free car, an end of the track is provided with a plate receiving table, a bag arranging table is arranged on one side of the plate receiving table, and an inspection table is arranged on the side of the plate receiving table relative to the track,
[0007] The upper end surface of the bag arranging table is provided with a transfer mechanism, the transfer mechanism comprises two transfer rollers one and a plurality of transfer rollers two, the transfer rollers one are arranged on the upper end surface of the bag arranging table, and the transfer rollers one are rotatably connected with the bag arranging table,
[0008] The transfer rollers two are arranged between the two transfer rollers one, the bag arranging table is provided with a mounting groove connected with the transfer rollers two, and the transfer rollers two are rotatably connected with the mounting groove,
[0009] The plate receiving table, the bag arranging table and the inspection table are all provided with supporting columns below for lifting, and the supporting columns have four.
[0010] The utility model is further provided as follows: the supporting column comprises a main body and a supporting column connected with the main body, the supporting column is slidably connected with the main body, a sliding groove is arranged in the main body for the supporting column to extend into, a plurality of mounting holes are arranged in the side wall of the main body and communicated with the sliding groove, and a butt joint hole is arranged on the supporting column corresponding to the mounting hole.
[0011] The utility model further sets up: the mounting hole and butt joint hole have pin rod, through pin rod passes through mounting hole and butt joint hole fixes the pillar with main part.
[0012] The utility model further sets up: the end surface of the package table is equipped with two groups of mounting seat, each group has two mounting seat, the transfer roller one is placed between two mounting seat, and the transfer roller one is rotatably connected with the mounting seat.
[0013] The utility model further sets up: the mounting seat side wall is equipped with the placement groove, and the placement groove has the pivot one, and both ends of the transfer roller one are placed in the pivot one.
[0014] The utility model further sets up: the two inner walls of the mounting groove are equipped with a plurality of pivot two, and both ends of the transfer roller two are connected with the pivot two.
[0015] The utility model further sets up: the package table includes horizontal pole and vertical pole, and the mounting groove is surrounded by the horizontal pole and the vertical pole, and the horizontal pole and the vertical pole are abutted and connected.
[0016] The utility model further sets up: the transfer roller two is made of telescopic link.
[0017] The utility model further sets up: the main part and the pillar are equipped with the reinforcing rib.
[0018] The utility model further sets up: the mounting seat is placed on the vertical pole, and the mounting seat is welded with the vertical pole.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] By increasing the package table, the distance between the gang drill and the inspection room is shortened, the action of long-distance carrying for inspection assistance is cancelled, and direct online inspection can be carried out, unnecessary bending and carrying are reduced, the labor intensity of workers is reduced, the production cycle is shortened, and the replenishment time is sufficient. DRAWINGS
[0021] Fig. 1 It is the structure schematic view of the utility model embodiment;
[0022] Fig. 2 It is the package table widening structure schematic view of the utility model embodiment;
[0023] Fig. 3 It is the side view of the package table of the utility model embodiment.
[0024] The interface board table 1, the package table 2, the inspection table 3, the transfer roller one 4, the transfer roller two 5, the main part 6, the pillar 7, the pin rod 8, the mounting seat 9, the horizontal pole 10, the vertical pole 11. CONCRETE IMPLEMENTATION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0026] In the description of the utility model, it needs to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] As shown in Figs. 1 to 3
[0028] A flexible line inspection equipment for improving the utilization rate of plate members, comprising a free car, an orbit is laid under the free car, an abutment table 1 is arranged at the end of the orbit, a bag arranging table 2 is arranged on one side of the abutment table 1, an inspection table 3 is arranged on the side of the abutment table 1 relative to the orbit, and the distance between the row drill and the inspection table 3 is shortened.
[0029] The bag arranging table 2 comprises a horizontal rod 10 and a vertical rod 11, an installation groove is surrounded by the horizontal rod 10 and the vertical rod 11, the horizontal rod 10 and the vertical rod 11 are connected in abutment, a mounting seat 9 is arranged on the vertical rod 11, and the mounting seat 9 is welded with the vertical rod 11, so that the distance between the two vertical rods 11 can be changed at will.
[0030] The upper end surface of the bag arranging table 2 is provided with a transfer mechanism, the transfer mechanism comprises two transfer rollers one 4 and a plurality of transfer rollers two 5, the transfer roller one 4 is arranged on the upper end surface of the bag arranging table 2, the transfer roller one 4 is rotatably connected with the bag arranging table 2, the end surface of the bag arranging table 2 is provided with two groups of mounting seats 9, each group has two mounting seats 9, the transfer roller one 4 is arranged between the two mounting seats 9, and the transfer roller one 4 is rotatably connected with the mounting seat 9; when the plate is placed on the bag arranging table 2, the plate is moved through the rotation of the transfer roller one 4, which is more labor-saving.
[0031] A placing groove is formed in the side wall of the mounting seat 9, and a rotating shaft one is arranged in the placing groove.
[0032] The second transfer roller 5 is arranged between the two first transfer rollers 4, and the packing table 2 is provided with a mounting groove for connecting the second transfer roller 5, the second transfer roller 5 is rotatably connected with the mounting groove, the two inner walls of the mounting groove are provided with a plurality of second rotating shafts, the two ends of the second transfer roller 5 are connected with the second rotating shafts, the second transfer roller 5 is made of an extension rod, the length of the second transfer roller 5 is changed by increasing the distance between the two longitudinal rods 11, and then the corresponding adjustment is made according to the width of the plate.
[0033] The support columns for lifting are arranged below the jointing table 1, the packing table 2 and the inspection table 3, the support columns are four, the support column comprises a main body 6 and a support column 7 connected with the main body 6, the support column 7 is slidably connected with the main body 6, the main body 6 is provided with a sliding groove for the support column 7 to extend into, a plurality of mounting holes in communication with the sliding groove are arranged on the side wall of the main body 6, a butt joint hole is arranged on the support column 7 corresponding to the mounting hole, the mounting hole and the butt joint hole are provided with a pin 8, the support column 7 and the main body 6 are fixed by the pin 8 penetrating the mounting hole and the butt joint hole, the main body 6 and the support column 7 are both provided with a reinforcing rib, and the carrying capacity of the support column is increased.
[0034] Working principle: when in use, the plate is transported to the designated position by the free car, then the height of the jointing table 1, the packing table 2 and the inspection table 3 is adjusted according to the stacking height of the plate, the plate is transported to the packing table 2 by the first transfer roller 4, and then is transported to the inspection table 3 for inspection by the second transfer roller 5 after the packing is completed, when the size of the packing table 2 needs to be adjusted according to the specifications of the plate, the distance between the two longitudinal rods 11 is increased.
[0035] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, and the common changes and replacements within the technical scheme of the present application by the person skilled in the art should be included in the protection scope of the present application.
Claims
1. A flexible line inspection device for improving the utilization rate of sheet metal, comprising a free-moving carriage, with a track laid beneath the carriage, characterized in that: The end point of the track is provided with a receiving platform (1), a packaging platform (2) is provided on one side of the receiving platform (1), and an inspection platform (3) is provided on the side of the receiving platform (1) opposite to the track. The upper surface of the packaging table (2) is provided with a transfer mechanism, which includes two transfer rollers (4) and several transfer rollers (5). The transfer rollers (4) are placed on the upper surface of the packaging table (2) and are rotatably connected to the packaging table (2). The second transfer roller (5) is placed between the two first transfer rollers (4). The packaging platform (2) has an installation groove for connecting the second transfer roller (5). The second transfer roller (5) is rotatably connected to the installation groove. The receiving platform (1), the packaging platform (2) and the inspection platform (3) are all equipped with support columns for lifting and lowering. There are four support columns.
2. The flexible line inspection equipment for improving the utilization rate of sheet metal according to claim 1, characterized in that: The support column includes a main body (6) and a support column (7) connected to the main body (6). The support column (7) is slidably connected to the main body (6). The main body (6) has a groove for the support column (7) to extend into. The side wall of the main body (6) has several mounting holes communicating with the groove. The support column (7) has a docking hole corresponding to the mounting hole.
3. The flexible line inspection equipment for improving the utilization rate of sheet metal according to claim 2, characterized in that: The mounting hole and the docking hole have pins (8), which pass through the mounting hole and the docking hole to fix the support (7) and the main body (6).
4. The flexible line inspection equipment for improving the utilization rate of sheet metal according to claim 3, characterized in that: The packaging station (2) has two sets of mounting seats (9) on its end face. Each set has two mounting seats (9). The transfer roller (4) is placed between the two mounting seats (9) and is rotatably connected to the mounting seats (9).
5. A flexible line inspection device for improving the utilization rate of sheet metal according to claim 4, characterized in that: The mounting base (9) has a placement groove on its side wall, and a rotating shaft is located in the placement groove. Both ends of the transfer roller (4) are placed inside the rotating shaft.
6. A flexible line inspection device for improving the utilization rate of sheet metal according to claim 5, characterized in that: The two inner walls of the mounting groove are provided with several rotating shafts, and the two ends of the transfer roller (5) are connected to the rotating shafts.
7. A flexible line inspection device for improving the utilization rate of sheet metal according to claim 6, characterized in that: The packaging station (2) includes a horizontal bar (10) and a vertical bar (11). The mounting groove is formed by the horizontal bar (10) and the vertical bar (11), and the horizontal bar (10) and the vertical bar (11) are connected in contact.
8. A flexible line inspection device for improving the utilization rate of sheet metal according to claim 7, characterized in that: The transfer roller 2 (5) is made of a telescopic rod.
9. A flexible line inspection device for improving the utilization rate of sheet metal according to claim 8, characterized in that: Both the main body (6) and the support column (7) are equipped with reinforcing ribs.
10. A flexible line inspection device for improving the utilization rate of sheet metal according to claim 9, characterized in that: The mounting base (9) is placed on the longitudinal rod (11), and the mounting base (9) is welded to the longitudinal rod (11).