Cigarette posture correcting device
By using a detection mechanism and an air blowing mechanism in conjunction with a baffle to adjust the posture of the cigarette packs, the problem of the cigarette packs not being perpendicular on the conveyor belt was solved, achieving efficient barcode scanning and improved production efficiency.
Patent Information
- Application Number
- CN202522331650.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-11-04
AI Technical Summary
The cigarette packs were not vertical on the conveyor belt, causing scanning failures, which affected production efficiency and increased manual labor.
The cigarette pack's posture is detected by a detection mechanism, and its posture is adjusted by an air blowing mechanism and a baffle. This includes the use of a laser beam sensor and an air blowing pipe. The baffle switches between blocking and releasing states via a drive mechanism.
It effectively corrects the posture of cigarette packs, ensures successful scanning, improves production efficiency, and reduces manual intervention.
Smart Images

Figure CN223659141U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carton cigarette conveying technical field, especially a cigarette posture correction device. BACKGROUND
[0002] When carton cigarette falls from sorting area cabinet to conveyer belt, because conveyer belt is always in motion, the direction of carton cigarette cabinet ejection is perpendicular to the direction of conveyer belt operation, so the posture of carton cigarette is not perpendicular to conveyer belt, the specific reason is that: the force formed by the strength and speed of carton cigarette ejection makes carton cigarette jump on conveying track, at the same time, conveyer belt is always in operation, causes the cigarette posture of carton cigarette on conveyer belt to be various, because subsequent needs to pass the code scanning step, part of carton cigarette with too large inclination angle can not scan two-dimensional code when scanning in next station, causes production line to stop and needs manual reset or manual code scanning, influences the production efficiency of production line and also increases the workload of production operator and the probability of error.
[0003] Therefore, people urgently need a cigarette posture correction device that can correct the posture of carton cigarette. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a cigarette posture correction device to solve the problems existing in the prior art. After detecting the posture of carton cigarette by using a detection mechanism, the posture of carton cigarette is adjusted by using a blowing mechanism and a baffle.
[0005] To achieve the above-mentioned purpose, the utility model provides the following scheme: the utility model provides a cigarette posture correction device, which comprises a detection mechanism for detecting the included angle between carton cigarette and the conveying direction of a conveyer belt, a blowing mechanism for blowing carton cigarette at the end, and a baffle. Along the conveying direction of the conveyer belt, the detection mechanism and the blowing mechanism are both arranged in front of the baffle. The blowing mechanism is located on the side of the conveyer belt. The baffle switches between the blocking state of blocking carton cigarette and the release state of releasing carton cigarette by using a driving mechanism.
[0006] Preferably, the detection mechanism comprises a first laser reflection sensor and a second laser reflection sensor arranged in sequence along the conveying direction of the conveyer belt. The distance between the rays of the first laser reflection sensor and the second laser reflection sensor and the conveyer belt is less than the height of carton cigarette. The rays of the first laser reflection sensor and the second laser reflection sensor are both perpendicular to the conveying direction of the conveyer belt. The distance between the rays of the first laser reflection sensor and the second laser reflection sensor is equal to the length of the conveyer belt occupied by carton cigarette when the included angle between carton cigarette and the conveying direction of the conveyer belt is 36° or 144°.
[0007] Preferably, the first laser transmitter-receiver is provided with a third laser transmitter-receiver on the side away from the second laser transmitter-receiver, the second laser transmitter-receiver is provided with a fourth laser transmitter-receiver on the side away from the first laser transmitter-receiver, the rays of the third and fourth laser transmitter-receivers are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the third and fourth laser transmitter-receivers and the conveying belt is less than the height of the cigarette, and the distance between the rays of the third and fourth laser transmitter-receivers is greater than the diagonal length of the cigarette.
[0008] Preferably, the detection mechanism further comprises a fifth laser transmitter-receiver, the fifth laser transmitter-receiver is located behind the fourth laser transmitter-receiver, the rays of the fifth laser transmitter-receiver are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the fifth laser transmitter-receiver and the conveying belt is less than the height of the cigarette, and the distance between the rays of the fourth and fifth laser transmitter-receivers is equal to the length of the conveying belt occupied by the cigarette when the angle between the cigarette and the conveying direction of the conveying belt is 70° or 110°.
[0009] Preferably, the fifth laser transmitter-receiver is provided with a sixth laser transmitter-receiver behind it, the rays of the sixth laser transmitter-receiver are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the sixth laser transmitter-receiver and the conveying belt is less than the height of the cigarette, and the distance between the rays of the second and sixth laser transmitter-receivers is greater than the length of the conveying belt occupied by the cigarette when the angle between the cigarette and the conveying direction of the conveying belt is 70° or 110°.
[0010] Preferably, the detection mechanism further comprises a seventh laser transmitter-receiver, the seventh laser transmitter-receiver is located behind the baffle.
[0011] Preferably, the cigarette posture correcting device further comprises a guide mechanism, the guide mechanism comprises two guide plates, the two guide plates are arranged in parallel, the detection area of each sensor is between the two guide plates, the height of the guide plate is not less than the height of the cigarette, the first laser diffuse reflection sensor and the second laser diffuse reflection sensor are arranged between the first laser emitter-receiver sensor and the second laser emitter-receiver sensor, the first laser diffuse reflection sensor, the second laser diffuse reflection sensor, the third laser diffuse reflection sensor and the fourth laser diffuse reflection sensor are all located above the conveying belt, the arrangement direction of the first laser diffuse reflection sensor and the second laser diffuse reflection sensor is parallel to the conveying direction of the conveying belt, the arrangement direction of the third laser diffuse reflection sensor and the fourth laser diffuse reflection sensor is parallel to the conveying direction of the conveying belt, the arrangement direction of the first laser diffuse reflection sensor and the third laser diffuse reflection sensor is perpendicular to the conveying direction of the conveying belt, the arrangement direction of the second laser diffuse reflection sensor and the fourth laser diffuse reflection sensor is perpendicular to the conveying direction of the conveying belt, the detection distance of the first laser diffuse reflection sensor, the second laser diffuse reflection sensor, the third laser diffuse reflection sensor and the fourth laser diffuse reflection sensor is less than the distance between the sensor and the conveying belt and greater than the distance between the sensor and the upper surface of the cigarette, the distance between the laser emission path of the first laser diffuse reflection sensor and the guide plate close to the first laser diffuse reflection sensor is less than the width of the cigarette, the distance between the third laser diffuse reflection sensor and the guide plate close to the third laser diffuse reflection sensor is less than the width of the cigarette, the distance between the first laser diffuse reflection sensor and the second laser diffuse reflection sensor and the rays of the two laser emitter-receiver sensors is less than the width of the cigarette, the distance between the third laser diffuse reflection sensor and the fourth laser diffuse reflection sensor and the rays of the two laser emitter-receiver sensors is less than the width of the cigarette.
[0012] Preferably, the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor are arranged in front of the baffle, the arrangement direction of the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor is perpendicular to the conveying direction of the conveying belt, the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor are symmetrically arranged, the distance between the laser emission path of the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor is less than the length of the cigarette, the distance between the laser emission path of the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor and the distal guide plate is less than the length of the cigarette.
[0013] Preferably, a flexible friction pad is vertically arranged in front of the baffle to increase friction and prevent the cigarette from rebounding after hitting the baffle.
[0014] Preferably, the air blowing mechanism comprises air blowing pipes arranged on both sides of the conveying belt respectively for blowing air to both ends of the cigarette, and the blowing directions of the air blowing pipes on both sides are opposite.
[0015] The utility model discloses relative to prior art mainly obtained following technical effect:
[0016] If the posture is the state that can not directly scan the code, then utilize the baffle to block the posture adjustment of cigarette, or the posture adjustment of blowing mechanism and baffle cooperation is realized. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced the drawing needed in the embodiment, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0018] Fig. 1 It is the structural schematic diagram of cigarette posture correction device in the embodiment of the utility model;
[0019] Fig. 2 It is the bottom view of cigarette posture correction device in the embodiment of the utility model;
[0020] Fig. 3 It is the internal structure schematic diagram of cigarette posture correction device in the embodiment of the utility model;
[0021] Wherein, 1, frame;2, guide plate;3, first laser light transmission sensor;4, second laser light transmission sensor;5, third laser light transmission sensor;6, fourth laser light transmission sensor;7, fifth laser light transmission sensor;8, sixth laser light transmission sensor;9, seventh laser light transmission sensor;10, first laser diffuse reflection sensor;11, second laser diffuse reflection sensor;12, third laser diffuse reflection sensor;13, fourth laser diffuse reflection sensor;14, fifth laser diffuse reflection sensor;15, sixth laser diffuse reflection sensor;16, first blowing pipe;17, second blowing pipe;18, third blowing pipe;19, fourth blowing pipe;20, baffle;21, flexible friction pad;22, controller;23, step motor. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiment of the utility model will be clearly and completely described in the following by combining the drawings in the embodiment of the utility model, obviously, the described embodiment only is a part of the embodiment of the utility model, instead of all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by ordinary skilled person in the art without making creative labor belong to the scope of the utility model protection.
[0023] The utility model discloses a cigarette posture correction device to solve the problems existing in the prior art, and the posture of the cigarette is detected by the detection mechanism, and then the posture of the cigarette is adjusted by cooperating with the blowing mechanism and the baffle.
[0024] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, obvious and understandable, the utility model will be further described in detail below in combination with the drawings and specific embodiments.
[0025] Please refer to as Figs. 1-3 The utility model discloses a cigarette posture correction device, which comprises a detection mechanism for detecting the included angle between the cigarette and the conveying direction of the conveying belt, a blowing mechanism for blowing the end of the cigarette and a baffle 20. The detection mechanism and the blowing mechanism are both arranged in front of the baffle 20 along the conveying direction of the conveying belt, and the blowing mechanism is located on the side of the conveying belt. The blowing direction of the blowing mechanism is parallel to the conveying belt. The baffle 20 switches between the blocking state for blocking the cigarette and the release state for releasing the cigarette through a driving mechanism. The main working principle is as follows: the posture of the cigarette is detected by the detection mechanism. If the posture belongs to a state that cannot be directly scanned, the baffle 20 is used to block the cigarette to realize posture adjustment, or the blowing mechanism and the baffle 20 are used together to realize posture adjustment. In this embodiment, two postures of the cigarette are defined, which are represented by the included angle between the cigarette and the conveying direction of the conveying belt. The first posture is 36°-144°, and the second posture is 0°-36° and 144°-180°. In the two postures, the baffle 20 is needed in the first posture, and the blowing mechanism and the baffle 20 are needed together in the second state.
[0026] The driving mechanism can be a stepping motor 23 or an electric / pneumatic / hydraulic telescopic rod. When the stepping motor 23 is selected, the stepping motor 23 is used to drive the baffle 20 to rotate, so as to switch between the blocking state and the release state. When the telescopic rod is selected, the linear motion of the telescopic rod is used to drive the baffle 20 to move up and down, so as to switch between the blocking state and the release state.
[0027] A limit sensor can be arranged to limit the movement path of the baffle 20. The limit sensor can be a travel switch. When the baffle 20 rotates, travel switches can be arranged on both sides of the rotation path of the baffle 20. When the baffle 20 contacts the travel switch, it means that it is in place. When the baffle 20 moves linearly, a protruding part can be arranged on the baffle 20. Travel switches are arranged on both sides of the movement path of the protruding part. When the protruding part contacts the travel switch, it means that it is in place.
[0028] The detection mechanism can be a camera. The posture of the current cigarette is captured by the camera and transmitted to the control system, so as to control the subsequent movement of the blowing mechanism and the baffle 20.
[0029] The detection mechanism can also be a sensor group comprising a first laser reflection sensor 3 and a second laser reflection sensor 4 arranged in sequence along the conveying direction of the conveying belt, the distance between the rays of the first laser reflection sensor 3 and the second laser reflection sensor 4 and the conveying belt is less than the height of the cigarette, so as to block the rays when the cigarette passes through, so as to be detected by the sensor, the rays of the first laser reflection sensor 3 and the second laser reflection sensor 4 are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the first laser reflection sensor 3 and the second laser reflection sensor 4 is equal to the length of the conveying belt occupied by the cigarette when the angle between the cigarette and the conveying direction of the conveying belt is 36° or 144°, and the length is taken as a critical point, if the rays of the two sensors are blocked at the same time, it represents that the inclination angle of the cigarette is less than 36° or greater than 144°, at this time, the blowing mechanism needs to be blown to adjust, and then the baffle 20 is used for adjustment, if only the ray of the second laser reflection sensor 4 is blocked, it represents that the inclination angle of the cigarette is between 36° and 144°, at this time, only the baffle 20 needs to be adjusted.
[0030] The third laser reflection sensor 5 can be arranged on the side of the first laser reflection sensor 3 away from the second laser reflection sensor 4, and the fourth laser reflection sensor 6 can be arranged on the side of the second laser reflection sensor 4 away from the first laser reflection sensor 3, the rays of the third laser reflection sensor 5 and the fourth laser reflection sensor 6 are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the third laser reflection sensor 5 and the fourth laser reflection sensor 6 and the conveying belt is less than the height of the cigarette, and the distance between the rays of the third laser reflection sensor 5 and the fourth laser reflection sensor 6 is greater than the diagonal length of the cigarette, the third laser reflection sensor 5 and the fourth laser reflection sensor 6 can exclude interference, when neither of them detects the cigarette, the detection of the first laser reflection sensor 3 and the second laser reflection sensor 4 is valid detection, which can prevent the situation that the first laser reflection sensor 3 and the second laser reflection sensor 4 detect the object at the same time, for example, the previous cigarette does not exit the position of the second laser reflection sensor 4, and the next cigarette just arrives at the position of the first laser reflection sensor 3.
[0031] The detection mechanism further comprises a fifth laser beam interrupt sensor 7, which is located behind the fourth laser beam interrupt sensor 6, the rays of the fifth laser beam interrupt sensor 7 are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the fifth laser beam interrupt sensor 7 and the conveying belt is less than the height of the cigarette, the distance between the rays of the fourth laser beam interrupt sensor 6 and the fifth laser beam interrupt sensor 7 is equal to the length of the conveying belt occupied by the cigarette when the angle between the cigarette and the conveying direction of the conveying belt is 70° or 110°, and the length is taken as a critical point, if the rays of the two sensors are blocked at the same time, it represents that the angle of the cigarette is between 36°-70° or 110°-144°, at this time, the baffle 20 needs to be adjusted, if only the fifth laser beam interrupt sensor 7 is blocked, it represents that the angle of the cigarette is between 70° and 110°, at this time, the baffle 20 does not need to be adjusted, that is, the first posture is subdivided again, 36°-70° and 110°-144° are postures that need the intervention of the baffle 20, and the postures of the angle of 70°-110° are divided out, so that the energy required for the movement of the baffle 20 in the postures can be saved, and the efficiency is improved.
[0032] The sixth laser beam interrupt sensor 8 is arranged behind the fifth laser beam interrupt sensor 7, the rays of the sixth laser beam interrupt sensor 8 are perpendicular to the conveying direction of the conveying belt, the distance between the rays of the sixth laser beam interrupt sensor 8 and the conveying belt is less than the height of the cigarette, and the distance between the rays of the second laser beam interrupt sensor 4 and the sixth laser beam interrupt sensor 8 is greater than the length of the conveying belt occupied by the cigarette when the angle between the cigarette and the conveying direction of the conveying belt is 70° or 110°, the cooperation principle of the second laser beam interrupt sensor 4 and the sixth laser beam interrupt sensor 8 is the same as that of the third laser beam interrupt sensor 5 and the fourth laser beam interrupt sensor 6, and both are for excluding interference.
[0033] The detection mechanism further comprises a seventh laser beam interrupt sensor 9, which is located behind the baffle 20, the function of the laser beam interrupt sensor is to detect whether the cigarette has left the baffle 20, when the distance between the rays of the seventh laser beam interrupt sensor 9 and the intercepting position of the baffle 20 is greater than the width of the cigarette, the baffle 20 can fall again to block the next cigarette when the seventh laser beam interrupt sensor 9 detects the cigarette, when the distance between the seventh laser beam interrupt sensor 9 and the intercepting position of the baffle 20 is less than the width of the cigarette, the baffle 20 can fall again to block the next cigarette only after the seventh laser beam interrupt sensor 9 is converted from the state of detecting the cigarette to the state of not detecting the cigarette, so as to avoid the situation that the previous cigarette has not left the intercepting position of the baffle 20 when the baffle 20 blocks the next time, resulting in the situation that the baffle 20 is stuck or the cigarette is damaged.
[0034] In addition, in the case that the baffle 20 is controlled by the stepping motor 23 and the baffle 20 is turned to open towards the direction of the cigarette, the seventh laser reflection sensor 9 can also be designed at a specific position, at which the laser of the seventh laser reflection sensor 9 at the specific position is just below the bottom end of the baffle 20 in the limit release state when the baffle 20 is turned to the limit release state in which the distance between the bottom end of the baffle 20 and the surface of the conveying belt is just enough for the cigarette to pass through.
[0035] The cigarette posture correction device further comprises a guide mechanism, the guide mechanism comprises two guide plates 2, the two guide plates 2 are arranged in parallel, and the detection area of each sensor is between the two guide plates 2; the guide plates 2 are parallel to the conveying direction of the conveying belt; the specific laser reflection sensor is arranged outside the guide plate 2; the guide plate 2 is provided with an opening at the position corresponding to the specific laser reflection sensor; the height of the guide plate 2 is not less than the height of the cigarette; the first laser reflection sensor 3 and the second laser reflection sensor 4 are provided with the first laser diffuse reflection sensor 10, the second laser diffuse reflection sensor 11, the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13 which are all located above the conveying belt; the arrangement direction of the first laser diffuse reflection sensor 10 and the second laser diffuse reflection sensor 11 is parallel to the conveying direction of the conveying belt; the arrangement direction of the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13 is parallel to the conveying direction of the conveying belt; the arrangement direction of the first laser diffuse reflection sensor 10 and the third laser diffuse reflection sensor 12 is perpendicular to the conveying direction of the conveying belt; the arrangement direction of the second laser diffuse reflection sensor 11 and the fourth laser diffuse reflection sensor 13 is perpendicular to the conveying direction of the conveying belt; the detection distance of the first laser diffuse reflection sensor 10, the second laser diffuse reflection sensor 11, the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13 is less than the distance between the sensor and the conveying belt and greater than the distance between the sensor and the upper surface of the cigarette; the distance between the laser emission path of the first laser diffuse reflection sensor 10 and the guide plate 2 close to the first laser diffuse reflection sensor 10 is less than the width of the cigarette; the distance between the third laser diffuse reflection sensor 12 and the guide plate 2 close to the third laser diffuse reflection sensor 12 is less than the width of the cigarette; the distance between the first laser diffuse reflection sensor 10, the second laser diffuse reflection sensor 11 and the laser of the two laser reflection sensors is less than the width of the cigarette; the distance between the third laser diffuse reflection sensor 12, the fourth laser diffuse reflection sensor 13 and the laser of the two laser reflection sensors is less than the width of the cigarette.
[0036] The parameters of the device are designed by taking the standard hard pack cigarette as an example, wherein the standard hard pack cigarette is 280 mm long, 88 mm wide, 47 mm high, and the diagonal line is 295 mm long (the soft pack is 2 mm shorter in height, 10 mm shorter in length, and 10 mm shorter in diagonal line length), the distance between the two side guide plates 2 is 356 mm, the ray distance of the first laser emitter-receiver sensor 3 and the second laser emitter-receiver sensor 4 is 269.7 mm, the distance between the rays of the first laser emitter-receiver sensor 3 and the second laser emitter-receiver sensor 4 is 20 mm, the distance between the rays of the second laser emitter-receiver sensor 4 and the fourth laser emitter-receiver sensor 6 is 20 mm, the distance between the third laser diffuse reflection sensor 12 and the ray of the first laser emitter-receiver sensor 3 is 70 mm, and the distance between the third laser diffuse reflection sensor 12 and the guide plate 2 is 70 mm. The distance between the fourth laser diffuse reflection sensor 13 and the third laser diffuse reflection sensor 12 is 130 mm, the distance between the fourth laser diffuse reflection sensor 13 and the ray of the second laser emitter-receiver sensor 4 is 70 mm, and the first laser diffuse reflection sensor 10 and the second laser diffuse reflection sensor 11 are the same as the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13.
[0037] The four laser diffuse reflection sensors can cooperate with the first laser emitter-receiver sensor 3 and the second laser emitter-receiver sensor 4 to achieve more accurate detection. When the third laser emitter-receiver sensor 5 and the fourth laser emitter-receiver sensor 6 do not detect an object, and the first laser emitter-receiver sensor 3 and the second laser emitter-receiver sensor 4 detect an object, the four laser diffuse reflection sensors will have the following states:
[0038] The first state: when the four laser diffuse reflection sensors do not detect an object at the same time, since the distance between the first laser diffuse reflection sensor 10 and the third laser diffuse reflection sensor 12 and the distance between the second laser diffuse reflection sensor 11 and the fourth laser diffuse reflection sensor 13 are 216 mm, when the cigarette is inclined at an angle of 36°, the length is 269.7 mm and the width is 230.62 mm. It indicates that only one cigarette enters the area and the inclination angle is less than 36°.
[0039] The second state: the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13 detect at the same time, the first laser diffuse reflection sensor 10 and the second laser diffuse reflection sensor 11 do not detect, or the first laser diffuse reflection sensor 10 and the second laser diffuse reflection sensor 11 detect an object, and the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13 do not detect an object, which indicates that only one cigarette enters the area and is close to the running direction of the conveying belt. The angle is less than 36°.
[0040] The third state: only a single one of the four laser diffuse reflection sensors detects, and the others do not detect, which indicates that the inclination angle of the cigarette entering the area is less than 36° and there is only one cigarette.
[0041] Fourth state: More than two of the four laser diffuse reflection sensors detect at the same time, indicating that multiple cigarettes enter the area.
[0042] The blowing mechanism includes blowing pipes arranged on both sides of the conveying belt respectively for blowing the two ends of the cigarette, and the blowing directions of the blowing pipes on both sides are opposite to improve the blowing strength. The blowing mechanism can be provided with multiple groups. In the embodiment, two groups of blowing mechanisms are provided, which include a first blowing pipe 16, a second blowing pipe 17, a third blowing pipe 18, and a fourth blowing pipe 19 in total. The first blowing pipe 16 and the second blowing pipe 17 are located on the same side, and the third blowing pipe 18 and the fourth blowing pipe 19 are located on the other side. Two blowing pipes are arranged correspondingly, and diagonally opposite blowing pipes form a blowing mechanism. This design can cooperate with the arrangement of the four laser diffuse reflection sensors. The first blowing pipe 16 is arranged near the first laser diffuse reflection side. Taking the first blowing pipe 16 and the third blowing pipe 18 on the front side as an example, when the third laser transmission sensor 5 and the fourth laser transmission sensor 6 do not detect an object at the same time, and the first laser transmission sensor 3 and the second laser transmission sensor 4 detect an object at the same time, different blowing pipes are selected for blowing according to the above four different detection states: when the first state is satisfied, it indicates that the cigarette is in the middle area of the conveying belt, and the first blowing pipe 16 and the fourth blowing pipe 19 blow at the same time; when the second state is satisfied, if the third laser diffuse reflection sensor 12 and the fourth laser diffuse reflection sensor 13 detect an object at the same time, it indicates that the cigarette is on one side of the third laser diffuse reflection sensor 12, and the first blowing pipe 16 and the fourth blowing pipe 19 blow at the same time; if the first laser diffuse reflection sensor 10 and the second laser diffuse reflection sensor 11 detect an object at the same time, it indicates that the cigarette is on one side of the first laser diffuse reflection sensor 10, and the second blowing pipe 17 and the third blowing pipe 18 blow at the same time; when the third state is satisfied, when the second laser diffuse reflection sensor 11 or the third laser diffuse reflection sensor 12 detects an object alone, it indicates that the cigarette is in an inclined state with the head close to the second laser diffuse reflection sensor 11 side and the tail close to the third laser diffuse reflection sensor 12 side, and the first blowing pipe 16 and the fourth blowing pipe 19 blow at the same time. When the first laser diffuse reflection sensor 10 or the fourth laser diffuse reflection sensor 13 detects an object alone, it indicates that the cigarette is in an inclined state with the head close to the fourth laser diffuse reflection sensor 13 side and the tail close to the first laser diffuse reflection sensor 10 side, and the second blowing pipe 17 and the third blowing pipe 18 blow at the same time; no blowing in the fourth state. The state of multiple cigarettes belongs to an extremely small probability case, and blowing cannot effectively blow. In this state, only the baffle 20 is used to block, and there is no special requirement for the posture adjustment. If the cigarette is parallel to the conveying direction of the conveying belt after being blocked by the baffle 20, human intervention is required.
[0043] The fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 are arranged in front of the baffle 20, the arrangement direction of the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 is perpendicular to the conveying direction of the conveying belt, the detection distance of the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 is less than the distance between the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 and the conveying belt, and greater than the distance between the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 and the upper surface of the cigarette, the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 are symmetrically arranged, the laser emission path spacing of the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 is less than the length of the cigarette, when the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 synchronously detect an object, it represents that the cigarette in the middle of the conveying belt is parallel to the baffle 20, the cigarette is corrected, at this time, the baffle 20 can be switched to the release state first, the laser emission path of the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 and the spacing of the respective distal end guide plate are less than the length of the cigarette, so that the fifth laser diffuse reflection sensor 14 or the sixth laser diffuse reflection sensor 15 can also detect the cigarette when the cigarette is conveyed in close contact, but in this state, the baffle 20 needs to be switched to the release state first after the fifth laser diffuse reflection sensor 14 or the sixth laser diffuse reflection sensor 15 detects the cigarette for a period of time, and the period of time is the time required for the cigarette to be blocked by the baffle 20 and to be corrected, which is inversely proportional to the conveying speed of the conveying belt.
[0044] The setting parameters of the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 are designed taking the standard hard-packed cigarette as an example, and the spacing between the fifth laser diffuse reflection sensor 14 and the sixth laser diffuse reflection sensor 15 is 120 mm.
[0045] A flexible friction pad 21 is vertically arranged in front of the baffle 20, the flexible friction pad 21 can be made of rubber or other materials with flexibility and can increase the friction with the cigarette, when the cigarette passes through the flexible friction pad 21, the flexible friction pad 21 is pushed open and exerts a friction force on the cigarette from above, which can effectively avoid the problem that the posture of the cigarette changes again after the cigarette hits the baffle 20, and the distance between the bottom end of the flexible friction pad 21 and the baffle 20 can be designed to be less than the width of the cigarette.
[0046] A frame 1 can be arranged on the guide plate 2 to provide protection and installation basis for the wiring of the sensor and the arrangement of the air blowing pipe, a glass plate can be arranged above the frame 1 to prevent dust falling and facilitate viewing of the internal dynamics.
[0047] An additional controller 22 can be arranged on the frame 1, the controller 22 is provided with a baffle folding down button, a baffle folding up button and a rotary switch, the rotary switch is used to switch the system to an automatic control state and a manual control state, after being switched to the manual control state, the movement of the baffle 20 can be controlled by using the baffle folding down button and the baffle folding up button.
[0048] The adaptive changes according to actual needs are within the protection scope of the utility model.
[0049] It should be noted that, for those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0050] The principles and implementation modes of the utility model are described by applying specific examples in the utility model, and the above embodiment descriptions are only used to help understand the method of the utility model and its core idea; at the same time, for those skilled in the art, according to the idea of the utility model, there will be changes in specific implementation modes and application ranges. In conclusion, the content of the specification should not be understood as a limitation of the utility model.
Claims
1. A smoking posture correction device, characterized in that, It includes a detection mechanism for detecting the angle between the cigarette pack and the conveyor belt, an air blowing mechanism for blowing air onto the end of the cigarette pack, and a baffle. Along the conveyor belt, the detection mechanism and the air blowing mechanism are both located in front of the baffle. The air blowing mechanism is located on the side of the conveyor belt. The baffle is switched between blocking the cigarette pack and releasing the cigarette pack by a drive mechanism.
2. The smoking posture correction device according to claim 1, characterized in that, The detection mechanism includes a first laser beam sensor and a second laser beam sensor arranged sequentially along the conveyor belt's conveying direction. The distance between the rays of the first and second laser beam sensors and the conveyor belt is less than the height of the cigarette. The rays of both the first and second laser beam sensors are perpendicular to the conveyor belt's conveying direction. The distance between the rays of the first and second laser beam sensors is equal to the length of the conveyor belt occupied by the cigarette when the angle between the cigarette and the conveyor belt's conveying direction is 36° or 144°.
3. The smoking posture correction device according to claim 2, characterized in that, A third laser beam sensor is disposed on the side of the first laser beam sensor away from the second laser beam sensor, and a fourth laser beam sensor is disposed on the side of the second laser beam sensor away from the first laser beam sensor. The rays of the third and fourth laser beam sensors are perpendicular to the conveying direction of the conveyor belt. The distance between the rays of the third and fourth laser beam sensors and the conveyor belt is less than the height of the cigarette pack, and the distance between the rays of the third and fourth laser beam sensors is greater than the diagonal length of the cigarette pack.
4. The smoking posture correction device according to claim 3, characterized in that, The detection mechanism further includes a fifth laser beam sensor, which is located behind the fourth laser beam sensor. The ray of the fifth laser beam sensor is perpendicular to the conveyor belt's conveying direction. The distance between the ray of the fifth laser beam sensor and the conveyor belt is less than the height of the cigarette pack. The distance between the rays of the fourth and fifth laser beam sensors is equal to the length of the conveyor belt occupied by the cigarette pack when the angle between the cigarette pack and the conveyor belt's conveying direction is 70° or 110°.
5. The smoking posture correction device according to claim 4, characterized in that, A sixth laser beam sensor is disposed behind the fifth laser beam sensor. The ray of the sixth laser beam sensor is perpendicular to the conveyor belt's conveying direction. The distance between the ray of the sixth laser beam sensor and the conveyor belt is less than the height of the cigarette pack. The ray distance between the second laser beam sensor and the sixth laser beam sensor is greater than the length of the conveyor belt occupied by the cigarette pack when the angle between the cigarette pack and the conveyor belt's conveying direction is 70° or 110°.
6. The smoking posture correction device according to claim 1, characterized in that, The detection mechanism also includes a seventh laser beam sensor, which is located behind the baffle.
7. The smoking posture correction device according to claim 2, characterized in that, The smoke posture correction device further includes a guiding mechanism, which comprises two guide plates arranged in parallel. The area between the two guide plates is the detection area for each sensor. The height of the guide plates is not less than the height of the cigarette pack. Between the first and second laser beam sensors, a first, second, third, and fourth laser diffuse reflection sensor are disposed, all located above the conveyor belt. The first and second laser diffuse reflection sensors are arranged parallel to the conveyor belt's conveying direction, as are the third and fourth laser diffuse reflection sensors. The first and third laser diffuse reflection sensors are arranged perpendicular to the conveyor belt's conveying direction. The arrangement direction of the second and fourth laser diffuse reflection sensors is perpendicular to the conveyor belt's conveying direction. The detection distances of the first, second, third, and fourth laser diffuse reflection sensors are all less than the distance between them and the conveyor belt, but greater than the distance between them and the upper surface of the cigarette pack. The distance between the laser emission path of the first laser diffuse reflection sensor and the guide plate near it is less than the width of the cigarette pack. The distance between the third laser diffuse reflection sensor and the guide plate near it is less than the width of the cigarette pack. The ray distances of the first and second laser diffuse reflection sensors from the laser beam sensors on both sides are all less than the width of the cigarette pack. The ray distances of the third and fourth laser diffuse reflection sensors from the laser beam sensors on both sides are also less than the width of the cigarette pack.
8. The smoking posture correction device according to claim 1, characterized in that, A fifth laser diffuse reflection sensor and a sixth laser diffuse reflection sensor are disposed in front of the baffle. The arrangement direction of the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor is perpendicular to the conveying direction of the conveyor belt. The fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor are symmetrically arranged. The distance between the laser emission paths of the fifth laser diffuse reflection sensor and the sixth laser diffuse reflection sensor is less than the length of the cigarette. The distance between the laser emission paths of the fifth laser diffuse reflection sensor and the respective far-end guide plates is less than the length of the cigarette.
9. The smoking posture correction device according to claim 1, characterized in that, A flexible friction pad is provided vertically in front of the baffle to increase friction and prevent the cigarette pack from hitting the baffle and bouncing back.
10. The smoking posture correction device according to claim 1, characterized in that, The blowing mechanism includes blowing pipes respectively disposed on both sides of the conveyor belt for blowing air onto both ends of the cigarette pack, with the blowing directions of the blowing pipes on both sides being opposite.