Feeding device for quartz melting production
By designing a feeding device for quartz melting production, the problem of equipment blockage and uneven heating is solved by using crushing teeth and spiral blades to break the raw materials into blocks, thus ensuring the continuity and quality of fused quartz processing.
Patent Information
- Application Number
- CN202520006006.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Molten quartz raw materials can easily cause equipment blockage and uneven heating, affecting the quality of fused quartz products.
Design a feeding device for quartz melting production, including a feeding support, a feeding cylinder, a crushing frame and a threaded conveyor shaft. The device crushes the raw material into lumps and conveys it to the heating furnace through crushing teeth and spiral blades, thus avoiding the direct entry of lumpy raw materials into the feeding cylinder.
It effectively crushes raw materials into blocks, prevents blockage of the feeding cylinder and uneven heating, ensures smooth operation of subsequent processing, and improves the quality of fused silica products.
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Figure CN223659383U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fused silica processing, and in particular to a feeding device for fused silica production. Background Technology
[0002] Fused silica is a glassy material with special properties, obtained by melting high-purity quartz sand at high temperature and then cooling it into shape. It has high purity, good thermal stability, and stable chemical properties, and is widely used in many fields such as optics, electronics, and semiconductors.
[0003] The raw materials for fused silica processing (such as quartz) are usually in different forms, such as blocks. Directly feeding the blocks of raw materials into subsequent processing equipment (such as heating furnaces, feeding furnaces, etc.) can easily cause blockages inside the equipment, affecting the normal flow of materials and the continuity of the processing flow, due to the varying sizes and potentially large size of the blocks. On the other hand, it is difficult to ensure uniform heating of large blocks of raw materials during heating and other processing, which in turn affects the quality of the final fused silica product. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, the purpose of this utility model is to provide a feeding device for quartz melting production. This device can effectively crush molten quartz raw materials such as lumps of quartz, avoiding the direct entry of lumpy raw materials into the feeding cylinder, thereby ensuring the smooth progress of subsequent feeding and processing, and preventing problems such as blockage of the feeding cylinder or uneven heating in subsequent processing due to excessively large raw material blocks.
[0006] To achieve the above objectives, this utility model proposes a feeding device for quartz melting production, comprising:
[0007] Feeding bracket;
[0008] A feeding cylinder is inclinedly disposed on the feeding support, and the feeding cylinder is provided with an inlet and an outlet;
[0009] A crushing frame is provided at the inlet of the feeding cylinder. Two sets of crushing shafts are rotatably connected inside the crushing frame. Several sets of crushing teeth are provided on the surface of the two crushing shafts. Crushing teeth are fixed on both inner walls of the crushing frame. One end of the crushing shaft is connected to a meshing gear. The two sets of meshing gears are meshed with each other. A crushing motor is connected to the outer wall of the crushing frame. The output end of the crushing motor is meshed with one of the sets of meshing gears.
[0010] A threaded conveyor shaft is provided with helical blades on its outer wall. The threaded conveyor shaft is rotatably connected to the inside of the feeding cylinder. The outer shell of the feeding cylinder is connected to a feeding motor, and the output end of the feeding motor is connected to the threaded conveyor shaft.
[0011] This utility model discloses a feeding device for quartz melting production. This device can effectively crush lumps of quartz and other molten quartz processing raw materials, preventing lumps of raw materials from directly entering the feeding cylinder, thereby ensuring the smooth progress of subsequent feeding and processing, and preventing problems such as blockage of the feeding cylinder or uneven heating in subsequent processing due to excessively large raw material blocks.
[0012] In addition, the feeding device for quartz melting production proposed in the above application may also have the following additional technical features:
[0013] Specifically, it also includes a feeding hopper, which is fixed to the feeding port of the crushing frame, and the feeding port of the feeding hopper is square.
[0014] Specifically, it also includes a feeding hopper, which is fixed to the feeding port of the crushing frame, and the feeding port of the feeding hopper is circular.
[0015] Specifically, it also includes a weighing bracket, which is fixed on a feeding bracket. A weighing scale is installed on the weighing bracket, and a conveyor frame is fixed to the weighing surface of the weighing scale. A feeding conveyor belt is installed on the inner wall of the conveyor frame. The feeding conveyor belt is located below the discharge port of the feeding cylinder, and a feeding motor is connected to the output end of the feeding conveyor belt.
[0016] Specifically, the top surface of the feed hopper is provided with a rotating shaft, and the outer shaft of the rotating shaft is connected to a cover plate, the cover plate being square or circular in shape.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0019] Figure 1 This is a schematic diagram of a feeding device for quartz melting production according to an embodiment of the present invention;
[0020] Figure 2 This is a schematic diagram of the internal structure of a feeding device for quartz melting production according to an embodiment of the present invention;
[0021] Figure 3This is a schematic diagram of the feeding hopper structure of a feeding device for quartz melting production according to an embodiment of the present invention;
[0022] Figure 4 This is a schematic diagram of the feeding hopper structure of a feeding device for quartz melting production according to another embodiment of the present invention;
[0023] Figure 5 This is a schematic diagram of the support frame and its connecting components of a feeding device for quartz melting production according to an embodiment of the present invention.
[0024] As shown in the figure: 1. Feeding bracket; 2. Feeding cylinder; 3. Crushing frame; 4. Threaded conveyor shaft; 5. Feeding motor; 6. Feeding hopper; 7. Weighing bracket; 8. Weighing scale; 9. Feeding conveyor belt; 10. Cover plate; 201. Inlet; 202. Outlet; 301. Crushing teeth; 302. Meshing gear. Detailed Implementation
[0025] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0026] The feeding device for quartz melting production according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
[0027] like Figures 1-5 As shown, the feeding device for quartz melting production according to an embodiment of this utility model may include:
[0028] Feeding bracket 1.
[0029] The feeding cylinder 2 is inclinedly mounted on the feeding support 1. The feeding cylinder 2 is provided with an inlet 201 and an outlet 202.
[0030] The crushing frame 3 is located at the feed inlet 201 of the feed cylinder 2. Two sets of crushing shafts are rotatably connected inside the crushing frame 3. Several sets of crushing teeth 301 are provided on the surface of the two crushing shafts. The crushing teeth 301 are fixed on both inner walls of the crushing frame 3. One end of the crushing shaft is connected to a meshing gear 302. The two sets of meshing gears 302 are meshed with each other. The outer wall of the crushing frame 3 is connected to a crushing motor. The output end of the crushing motor is meshed with one of the sets of meshing gears 302.
[0031] A threaded conveyor shaft 4 has spiral blades on its outer wall. The threaded conveyor shaft 4 is rotatably connected to the inside of the feeding cylinder 2. The outer shell of the feeding cylinder 2 is connected to a feeding motor 5. The output end of the feeding motor 5 is connected to the threaded conveyor shaft 4. The raw quartz first enters the inside of the crushing frame 3. The crushing motor drives two sets of crushing teeth 301 to rotate. The two sets of meshing crushing teeth 301 rotate in opposite directions. The crushing teeth 301 are staggered. The crushing teeth 301 can crush the quartz blocks and prevent the molten quartz raw material from entering the inside of the feeding cylinder 2. After the raw quartz enters the inside of the feeding cylinder 2, the feeding motor 5 drives the threaded conveyor shaft 4 to rotate. The threaded blades drive the raw quartz to rise and feed the raw quartz into the inside of the heating furnace.
[0032] In one embodiment of this utility model, such as Figures 2-4 As shown, it also includes a feed hopper 6, which is fixed to the feed inlet of the crushing frame 3. The feed inlet of the feed hopper 6 is square, and the square feed inlet of the feed hopper 6 can be adapted to the conveyor belt of the previous station, so as to facilitate the feeding of materials by the conveyor belt.
[0033] As another possible scenario in the embodiment, the feed inlet of the feed hopper 6 is circular. The circular shape facilitates pipeline feeding, and the material flows relatively smoothly when it enters. Since there is no obstruction at the corners, the material flows more naturally and evenly in the circumferential direction, and can better rely on its own gravity or external conveying power to form a stable flow of material into the feed hopper 6.
[0034] In one embodiment of this utility model, such as Figure 5 As shown, it also includes a weighing support 7, which is fixed on the feeding support 1. A weighing scale 8 is installed on the weighing support 7. A conveyor frame is fixed to the weighing surface of the weighing scale 8. A feeding conveyor belt 9 is installed on the inner wall of the conveyor frame. The feeding conveyor belt 9 is located below the discharge port 202 of the feeding cylinder 2. The output end of the feeding conveyor belt 9 is connected to a feeding motor 5. The raw material moves from the discharge port 202 to the top of the weighing scale 8. The raw material of fused silica can also include silicon tetrachloride, alumina and alkali metal oxides, etc. Multiple feeding cylinders 2 can be set for feeding different raw materials. The fused silica processing raw material moves to the top of the weighing scale 8, and the weighing scale 8 weighs it. When the raw material on the weighing scale 8 reaches the preset weight, the feeding conveyor belt 9 is driven to feed the fused silica processing raw material into the feeding furnace.
[0035] In one embodiment of this utility model, such as Figures 2-4 As shown, a rotating shaft is provided on the top surface of the feed hopper 6, and a cover plate 10 is connected to the outer shaft of the rotating shaft. The cover plate 10 is square or round in shape and is used to seal the feed hopper 6.
[0036] Specifically, in actual operation, the crushing tooth 301 can crush the quartz blocks, preventing the molten quartz processing raw material from entering the feeding cylinder 2. After the raw quartz enters the feeding cylinder 2, the threaded blades drive the raw quartz to rise and feed it into the heating furnace. The device can be equipped with multiple feeding cylinders 2 for feeding different raw materials. When the raw material on the weighing scale 8 reaches the preset weight, the feeding conveyor belt 9 is driven to feed a fixed amount of molten quartz processing raw material into the feeding furnace.
[0037] In summary, the feeding device for quartz melting production according to this utility model embodiment can effectively crush molten quartz raw materials such as lumps of quartz, preventing lumps of raw materials from directly entering the feeding cylinder 2, thereby ensuring the smooth progress of subsequent feeding and processing, and preventing problems such as blockage of the feeding cylinder 2 or uneven heating in subsequent processing due to excessively large raw material blocks.
[0038] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0039] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0040] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A feeding device for quartz melting production, characterized in that, include: Feeding bracket (1); The feeding cylinder (2) is inclinedly arranged on the feeding support (1) and the feeding cylinder (2) is provided with an inlet (201) and an outlet (202); A crushing frame (3) is set at the feed inlet (201) of the feed cylinder (2). Two sets of crushing shafts are rotatably connected inside the crushing frame (3). Several sets of crushing teeth (301) are provided on the surface of the two crushing shafts. Crushing teeth (301) are fixed on both inner walls of the crushing frame (3). One end of the crushing shaft is connected to a meshing gear (302). The two sets of meshing gears (302) are meshed with each other. A crushing motor is connected to the outer wall of the crushing frame (3). The output end of the crushing motor is meshed with one of the sets of meshing gears (302). A threaded conveying shaft (4) is provided with helical blades on its outer wall. The threaded conveying shaft (4) is rotatably connected to the inside of the feeding cylinder (2). The outer shell of the feeding cylinder (2) is connected to a feeding motor (5). The output end of the feeding motor (5) is connected to the threaded conveying shaft (4).
2. The feeding device for quartz melting production according to claim 1, characterized in that, It also includes a feeding hopper (6), which is fixed to the feed inlet of the crushing frame (3), and the feed inlet of the feeding hopper (6) is square.
3. The feeding device for quartz melting production according to claim 1, characterized in that, It also includes a feeding hopper (6), which is fixed to the feed inlet of the crushing frame (3), and the feed inlet of the feeding hopper (6) is circular.
4. The feeding device for quartz melting production according to claim 1, characterized in that, It also includes a weighing bracket (7), which is fixed on the feeding bracket (1). A weighing scale (8) is provided on the weighing bracket (7). A conveyor frame is fixed on the weighing surface of the weighing scale (8). A feeding conveyor belt (9) is provided on the inner wall of the conveyor frame. The feeding conveyor belt (9) is located below the discharge port (202) of the feeding cylinder (2). The output end of the feeding conveyor belt (9) is connected to a feeding motor (5).
5. The feeding device for quartz melting production according to claim 2 or 3, characterized in that, The top surface of the feed hopper (6) is provided with a rotating shaft, and the outer shaft of the rotating shaft is connected to a cover plate (10), which is square or circular in shape.