Mylar film production deviation rectifying device

The automatic correction device using infrared sensors and a gear transmission system solves the problem of low efficiency in manual correction, achieving efficient and high-precision automatic correction in Mylar film production, and improving the operational stability of the production line and product quality.

CN223659458UActive Publication Date: 2025-12-12CHONGQING XIONGDA QUANYING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520587264.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-12-12
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The existing methods for correcting deviations in the production of mylar tablets mainly rely on manual observation and adjustment, which is inefficient and the accuracy depends on the experience and attention of the operators, making it difficult to meet the needs of large-scale, high-precision production.

Method used

Using infrared sensors and a gear transmission system, automatic correction is achieved through adjustment and drive mechanisms. The infrared sensor detects the offset of the Mylar film and controls the motor to rotate the adjustment roller to correct the offset.

Benefits of technology

It has achieved automation and high-precision deviation correction in the production process of mela tablets, which has improved production efficiency and product quality and reduced the production of defective products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a Mylar production deviation rectifying device, which relates to the technical field of Mylar production, and comprises a base, the upper surface of the base is fixedly connected with a rotating rod, the upper surface of the rotating rod is fixedly connected with a U-shaped plate, the inside of the U-shaped plate is fixedly connected with an adjusting roller, the surface of the adjusting roller is provided with a Mylar body, and the Mylar body is arranged on the adjusting roller. A sliding groove is formed in the upper surface of the base, two moving plates are arranged on the upper surface of the sliding groove in a sliding mode, infrared sensors are fixedly connected to the upper surfaces of the two moving plates, and the infrared sensors are matched with the mylar film body. By adjusting the two moving plates, the positions of the two infrared sensors can be adjusted according to the width of a mylar body, so that the device can be suitable for mylar bodies of different sizes, then the adjusting roller can be rotated by rotating the rotating rod, the mylar can be moved by rotating the adjusting roller, and the adjustment of the adjusting roller is facilitated. Therefore, the purpose of deviation rectification is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of melatonin production technology, specifically to a melatonin production correction device. Background Technology

[0002] Mylar film, also known as polyester film, is widely used in many fields such as electronics, packaging, and insulation materials due to its excellent electrical insulation and mechanical properties. During the production process of Mylar film, due to various factors such as equipment vibration, differences in raw material characteristics, and uneven traction tension, Mylar film is prone to lateral or longitudinal positional deviations.

[0003] Existing methods for correcting the deviation of Mylar tablets typically involve manual observation and adjustment. This method is inefficient, and the accuracy of the correction heavily depends on the experience and attention of the operators, making it difficult to meet the needs of large-scale, high-precision production. On high-speed production lines, manual labor cannot detect minute deviations in Mylar tablets in time, resulting in a large number of defective products and thus wasting resources. Utility Model Content

[0004] In view of the problems existing in the current mylar film production correction device, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a correction device for the production of mylar tablets, which solves the problem that the existing correction methods for mylar tablets usually rely on manual observation and adjustment, which is inefficient and the correction accuracy is heavily dependent on the experience and attention of the operator, making it difficult to meet the needs of large-scale, high-precision production.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A mylar film production correction device includes a base, a rotating rod fixedly connected to the upper surface of the base, a U-shaped plate fixedly connected to the upper surface of the rotating rod, an adjusting roller fixedly connected inside the U-shaped plate, a mylar film body placed on the surface of the adjusting roller, a groove formed on the upper surface of the base, two movable plates slidably disposed on the upper surface of the groove, infrared sensors fixedly connected to the upper surfaces of the two movable plates, the infrared sensors matching the mylar film body, an adjusting mechanism disposed inside the groove, the infrared sensors moving through the adjusting mechanism, and a driving mechanism disposed on the upper surface of the base, the rotating rod rotating through the driving mechanism.

[0008] Preferably, the adjustment mechanism includes a lead screw, a knob, and two sliders. The lead screw is rotatably connected to the inside of the slide groove, and the two sliders are respectively threaded onto the wall of the corresponding lead screw. One end of the lead screw passes through one side of the slide groove and is fixedly connected to the knob.

[0009] Preferably, the driving mechanism comprises a driving gear, a driven gear and a motor, the motor is fixedly connected to the upper surface of the base, the driving gear is fixedly sleeved on the output end of the motor, the driven gear is fixedly sleeved on the rod wall of the rotating rod, the driven gear is fixedly sleeved on the rod wall of the rotating rod and meshes with the driving gear, and the motor 12 is matched with the two infrared sensors 6.

[0010] Preferably, the lower surfaces of the two moving plates are attached to the upper surface of the base.

[0011] Preferably, the size of the driving gear is smaller than the size of the driven gear.

[0012] Preferably, the upper surface of the base is provided with two arc-shaped grooves, the interiors of the two arc-shaped grooves are provided with supporting rods, and the two supporting rods are fixedly connected to the lower surface of the U-shaped plate.

[0013] In the above technical solution, the technical effects and advantages of the utility model are provided:

[0014] 1. The utility model discloses a device for adjusting the position of the two infrared sensors according to the width of the Mylar body, so that the device can be applied to Mylar bodies of different sizes, and then the rotating rod is rotated to rotate the adjusting roller, and the Mylar is moved by rotating the adjusting roller, so that the purpose of deviation correction is achieved.

[0015] 2. The utility model discloses two infrared sensors, which control the forward rotation and reverse rotation of the motor respectively, so that the rotating rod can rotate forward and backward, when the Mylar body deviates, it will block the infrared sensor, and then the corresponding infrared sensor sends an electric signal to the motor, so that the motor can be started and the rotating rod and the adjusting roller can be rotated through the transmission of the driving gear and the driven gear, so that the Mylar body is corrected. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art according to these drawings.

[0017] Figure 1 It is a structural schematic view of the utility model;

[0018] Figure 2 It is a structural schematic view of the utility model Figure 1 It is a structural schematic view of the Mylar body taken out in the utility model;

[0019] Figure 3 It is a structural schematic view of the utility modelFigure 2 A part of the enlarged schematic view of Fig.

[0020] BRIEF DESCRIPTION OF DRAWINGS

[0021] 1, base; 2, rotating rod; 3, U-shaped plate; 4, adjusting roller; 5, moving plate; 6, infrared sensor; 7, screw rod; 8, knob; 9, sliding block; 10, driving gear; 11, driven gear; 12, motor; 13, mica sheet body; 14, supporting rod. DETAILED DESCRIPTION

[0022] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below with reference to the drawings.

[0023] The utility model discloses a mica sheet production deviation rectifying device.

[0024] The utility model provides a kind of mica sheet production deviation rectifying device as Figures 1-3 As shown in the drawing, a kind of mica sheet production deviation rectifying device includes base 1, the upper surface of base 1 is fixedly connected with rotating rod 2, the upper surface of rotating rod 2 is fixedly connected with U-shaped plate 3, the inside of U-shaped plate 3 is fixedly connected with adjusting roller 4, the surface of adjusting roller 4 is placed with mica sheet body 13, the upper surface of base 1 is provided with sliding slot, the upper surface of sliding slot is slidably provided with two moving plates 5, the upper surface of two moving plates 5 is all fixedly connected with infrared sensor 6, infrared sensor 6 is matched with mica sheet body 13, the inside of sliding slot is provided with adjusting mechanism, infrared sensor 6 moves through adjusting mechanism, the upper surface of base 1 is provided with driving mechanism, rotating rod 2 rotates through driving mechanism.

[0025] Adjusting two moving plates 5, so that two infrared sensors 6 can adjust the position of two infrared sensors 6 according to the width of mica sheet body 13, so that the device can be applicable to different sizes of mica sheet body 13, then rotating rotating rod 2 can make adjusting roller 4 rotate, and moving mica sheet 13 by rotating adjusting roller 4 to achieve the purpose of rectifying deviation.

[0026] In order to move two moving plates 5, as shown in the drawing, Figures 1-3 Adjusting mechanism includes screw rod 7, knob 8 and two sliding blocks 9, screw rod 7 is rotatably connected to the inside of sliding slot, two sliding blocks 9 are respectively threadedly sleeved on the wall of corresponding screw rod 7, one end of screw rod 7 penetrates one side of sliding slot and is fixedly connected with knob 8.

[0027] Rotating knob 8 makes screw rod 7 rotate, then two sliding blocks 9 can slide, so that two moving plates 5 can move left and right, so that infrared sensor 6 can move left and right.

[0028] In order to make U-shaped plate 3 rotate, as shown in the drawing, Figures 1-3As shown, the driving mechanism comprises a driving gear 10, a driven gear 11 and a motor 12, the motor 12 is fixedly connected to the upper surface of the base 1, the driving gear 10 is fixedly sleeved on the output end of the motor 12, the driven gear 11 is fixedly sleeved on the wall of the rotating rod 2, the driven gear 11 is fixedly sleeved on the wall of the rotating rod 2 and engages with the driving gear 10, and the motor 12 is matched with the two infrared sensors 6.

[0029] The two infrared sensors 6 control the forward rotation and the reverse rotation of the motor 12 respectively, so that the rotating rod 2 can rotate forward and backward, when the Mylar body 13 deviates, it will block the infrared sensor 6, then the corresponding infrared sensor 6 sends an electric signal to the motor 12, so that the motor 12 can start and drive the rotating rod 2 and the adjusting roller 4 to rotate through the driving of the driving gear 10 and the driven gear 11, so as to correct the deviation of the Mylar body 13.

[0030] In order to prevent the two moving plates 5 from rotating, as shown, Figures 1-3 The lower surfaces of the two moving plates 5 are attached to the upper surface of the base 1.

[0031] Because the moving plate 5 is attached to the upper surface of the base 1, the moving plate 5 is prevented from rotating with the corresponding screw rod 7.

[0032] In order to prevent the rotating rod 2 from rotating too fast, as shown, Figures 1-2 The size of the driving gear 10 is smaller than the size of the driven gear 11.

[0033] Because the size of the driving gear 10 is smaller than the size of the driven gear 11, the rotating speed of the driving gear 10 is much smaller than the rotating speed of the driven gear 11.

[0034] In order to play a supporting role, as shown, Figures 1-2 The upper surface of the base 1 is provided with two arc-shaped grooves, and the two arc-shaped grooves are provided with supporting rods 14, and the two supporting rods 14 are fixedly connected to the lower surface of the U-shaped plate 3.

[0035] The two supporting rods 14 can play a supporting role, so that the U-shaped plate 3 can rotate more stably.

[0036] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above description and drawings are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present application.

Claims

1. A guide device for the production of melatonin, comprising a base (1), characterized in that, A rotating rod (2) is fixedly connected to the upper surface of the base (1), and a U-shaped plate (3) is fixedly connected to the upper surface of the rotating rod (2). An adjusting roller (4) is fixedly connected inside the U-shaped plate (3), and a Mylar film body (13) is placed on the surface of the adjusting roller (4). A sliding groove is provided on the upper surface of the base (1), and two movable plates (5) are slidably arranged on the upper surface of the sliding groove. An infrared sensor (6) is fixedly connected to the upper surface of both movable plates (5). The infrared sensor (6) matches the Mylar film body (13). An adjusting mechanism is provided inside the sliding groove, and the infrared sensor (6) moves through the adjusting mechanism. A driving mechanism is provided on the upper surface of the base (1), and the rotating rod (2) rotates through the driving mechanism.

2. The mylar film production correction device according to claim 1, characterized in that, The adjustment mechanism includes a lead screw (7), a knob (8), and two sliders (9). The lead screw (7) is rotatably connected to the inside of the slide groove, and the two sliders (9) are respectively threaded onto the wall of the corresponding lead screw (7). One end of the lead screw (7) passes through one side of the slide groove and is fixedly connected to the knob (8).

3. The mylar film production correction device according to claim 1, characterized in that, The drive mechanism includes a drive gear (10), a driven gear (11), and a motor (12). The motor (12) is fixedly connected to the upper surface of the base (1). The drive gear (10) is fixedly sleeved on the output end of the motor (12). The driven gear (11) is fixedly sleeved on the rod wall of the rotating rod (2). The driven gear (11) is fixedly sleeved on the rod wall of the rotating rod (2) and meshes with the drive gear (10). The motor (12) is matched with two infrared sensors (6).

4. The mylar film production correction device according to claim 1, characterized in that, The lower surfaces of both movable plates (5) are attached to the upper surface of the base (1).

5. The mylar film production correction device according to claim 3, characterized in that, The size of the driving gear (10) is smaller than the size of the driven gear (11).

6. The mylar film production correction device according to claim 1, characterized in that, The upper surface of the base (1) has two arc-shaped grooves, and each of the two arc-shaped grooves is provided with a support rod (14). The two support rods (14) are symmetrically fixed to the lower surface of the U-shaped plate (3).