Winding device for wear-resistant welding wires

Abstract

The utility model discloses a winding device for wear-resistant welding wires, and relates to the technical field of wear-resistant welding wires. The winding device comprises a base, five winding structures and five wire arranging structures, the left side of the base is fixedly connected with a motor, the output end of the motor penetrates into an inner cavity of the base and is fixedly connected with a worm, the rear side of the worm is connected with five first turbines in a meshed mode, the front side of the worm is connected with five second turbines in a meshed mode, and the right side of the base is fixedly connected with the winding structures. And the winding structure comprises a hollow column, the hollow column is fixedly connected to an inner cavity of the first turbine, and the bottom of the hollow column is movably connected with the inner wall of the base. According to the winding device for the abrasion-resistant welding wire, the base, the winding structure, the wire arranging structure, the motor, the worm, the wire winding roller, the clamping groove, the first turbine and the second turbine are arranged in a matched mode, and the problem that an abrasion-resistant welding wire winding device in the prior art only can wind the abrasion-resistant welding wire on one wire winding roller is solved.

Description

Technical Field

[0001] This utility model belongs to the field of wear-resistant welding wire technology, and in particular relates to a winding device for wear-resistant welding wire. Background Technology

[0002] Wear-resistant welding wire is a type of welding wire that resists two or more types of combined wear. It has advantages such as cost savings and improved workpiece service life. According to its chemical composition, it can be divided into two main categories: iron-based surfacing wear-resistant welding wire and non-iron-based surfacing wear-resistant welding wire. Each category can be further divided into several subcategories according to its chemical composition characteristics or microstructure. For example, iron-based surfacing wear-resistant welding wire can be divided into high-chromium alloy surfacing wear-resistant welding wire, tungsten carbide surfacing wear-resistant welding wire, etc., while non-iron-based surfacing wear-resistant welding wire can be divided into cobalt-based surfacing wear-resistant welding wire and nickel-based surfacing wear-resistant welding wire.

[0003] A patent application with application number 2023207501053 discloses a winding mechanism for wear-resistant welding wire, including a fixed frame. A fixed plate and two sliding rods are fixedly connected between the two sides of the inner cavity of the fixed frame. Cleaning sleeves are movably connected to the surfaces of the two sliding rods. A positioning mechanism is fixedly connected between the opposite sides of the two cleaning sleeves. The positioning mechanism includes a positioning shell, the top and bottom of which are fixedly connected to the surfaces of the cleaning sleeves. A movable component is fixedly connected to the bottom of one of the cleaning sleeves. The movable component includes the fixed shell. This invention solves the problem of existing winding mechanisms being inconvenient to disassemble the winding roller, thus reducing the work efficiency of operators, by using a combination of a fixed frame, fixed plate, sliding rod, sliding sleeve, positioning mechanism, movable component, transmission rod, first motor, limiting shell, positioning groove, first spring, limiting plate, limiting rod, locking block, mounting shell, winding wheel, reinforcing block, and positioning block.

[0004] While the aforementioned patent addresses the issue of existing winding mechanisms making it difficult to disassemble the winding roller, the aforementioned structure utilizes numerous components to drive a single winding roller to wind the wear-resistant welding wire, thus excessively increasing production costs, although it achieves a simpler process.

[0005] To address these issues, we provide a winding device for wear-resistant welding wire. Utility Model Content

[0006] The purpose of this invention is to provide a winding device for wear-resistant welding wire. By coordinating a base, a winding structure, a wire management structure, a motor, a worm gear, a winding roller, a slot, a first turbine, and a second turbine, it solves the problem that existing wear-resistant welding wire winding devices only have the ability to wind wear-resistant welding wire onto one winding roller.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model is a winding device for wear-resistant welding wire, including a base, five winding structures and five wire management structures. A motor is fixedly connected to the left side of the base. The output end of the motor passes through the inner cavity of the base and is fixedly connected to a worm. Five first turbines are meshed on the rear side of the worm, and five second turbines are meshed on the front side of the worm.

[0009] The winding structure includes a hollow column, which is fixedly connected to the inner cavity of the first turbine. The bottom of the hollow column is movably connected to the inner wall of the base, and the top of the hollow column extends to the outer side of the base. A limit block is fixedly connected to the top of the inner cavity of the hollow column. Springs are fixedly connected to both sides of the limit block. A locking block is fixedly connected to the side of the spring away from the limit block. A lever is fixedly connected to the top of the locking block. The top of the lever extends to the outer side of the base. A winding roller is movably connected to the top of the surface of the hollow column. A slot is opened on the top of both sides of the inner cavity of the winding roller. The side of the locking block near the inner cavity of the slot engages with the inner cavity of the slot.

[0010] The cable management structure includes a reciprocating lead screw, the bottom of which is movably connected to the inner wall of the base. The reciprocating lead screw is fixedly connected to the inner cavity of the second turbine. The top of the reciprocating lead screw extends to the outer side of the base. A threaded sleeve is threadedly connected to the top of the surface of the reciprocating lead screw. A cable management ring is fixedly connected to the left side of the threaded sleeve.

[0011] The present invention is further configured such that positioning blocks are fixedly connected to the right side of both the front and rear sides of the motor, and the right side of the positioning blocks is fixedly connected to the base.

[0012] The present invention is further configured such that a positioning ring is movably connected to the surface of the hollow column, and the bottom of the positioning ring is fixedly connected to the base.

[0013] The present invention is further configured such that two sliding rods are fixedly connected to the inner cavity of the hollow column, and sliding sleeves are slidably connected to both sides of the surface of the sliding rods, with the side of the sliding sleeve near the locking block being fixedly connected to the locking block.

[0014] The present invention is further configured such that an L-shaped rod is movably connected to the top of the reciprocating lead screw, a vertical hole is provided on the right side of the L-shaped rod, the bottom of the L-shaped rod is fixedly connected to the base, a connecting block is slidably connected to the inner cavity of the vertical hole, and the left side of the connecting block is fixedly connected to the threaded sleeve.

[0015] The present invention is further configured such that a triangular block is fixedly connected to the bottom right side of the L-shaped rod, and the bottom of the triangular block is fixedly connected to the base.

[0016] The present invention is further configured such that a fixing ring is slidably connected to the surface of the reciprocating lead screw, and the bottom of the fixing ring is fixedly connected to the base.

[0017] This utility model has the following beneficial effects:

[0018] This invention involves inserting a winding roller into the surface of a take-up structure. The user then passes the wear-resistant welding wire through the wire guiding structure and fixes it onto the winding roller. At this point, the motor output drives a worm gear to rotate. Simultaneously, the worm gear drives the first and second turbines to rotate. The first turbine drives the take-up structure to rotate, which in turn drives the winding roller to take up the wear-resistant welding wire. The second turbine drives the wire guiding structure, thus changing the take-up path of the wear-resistant welding wire in real time. This prevents uneven winding during the process. Multiple winding rollers can be used simultaneously, increasing the device's practicality.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 A three-dimensional structural view of a winding device for wear-resistant welding wire;

[0022] Figure 2 A cross-sectional view of the base of a winding device for wear-resistant welding wire;

[0023] Figure 3 This is a partial structural schematic diagram of a winding device for wear-resistant welding wire;

[0024] Figure 4 A cross-sectional view of a hollow column for a winding device for wear-resistant welding wire;

[0025] Figure 5 This is a schematic diagram of the wire management structure of a winding device for wear-resistant welding wire.

[0026] In the attached diagram: 1. Base; 2. Winding structure; 201. Hollow column; 202. Limiting block; 203. Spring; 204. Locking block; 205. Lever; 206. Slide rod; 207. Slide rod; 3. Wire management structure; 301. Reciprocating screw; 302. Threaded sleeve; 303. Wire management ring; 304. L-shaped rod; 305. Vertical hole; 306. Connecting block; 307. Triangular block; 308. Fixing ring; 4. Motor; 5. Worm gear; 6. Winding roller; 7. Slot; 8. Positioning block; 9. Positioning ring; 10. First turbine; 11. Second turbine. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1

[0029] Please see Figure 1-5 This utility model is a winding device for wear-resistant welding wire, including a base 1, five winding structures 2 and five wire management structures 3. A motor 4 is fixedly connected to the left side of the base 1. The output end of the motor 4 passes through the inner cavity of the base 1 and is fixedly connected to a worm 5. Five first turbines 10 are meshed on the rear side of the worm 5, and five second turbines 11 are meshed on the front side of the worm 5.

[0030] The winding structure 2 includes a hollow column 201, which is fixedly connected to the inner cavity of the first turbine 10. The bottom of the hollow column 201 is movably connected to the inner wall of the base 1, and the top of the hollow column 201 extends to the outer side of the base 1. A limit block 202 is fixedly connected to the top of the inner cavity of the hollow column 201. Springs 203 are fixedly connected to both sides of the limit block 202. A locking block 204 is fixedly connected to the side of the spring 203 away from the limit block 202. A lever 205 is fixedly connected to the top of the locking block 204, and the top of the lever 205 extends to the outer side of the base 1. A winding roller 6 is movably connected to the top of the surface of 01. The top of both sides of the inner cavity of the winding roller 6 is provided with a slot 7. The side of the locking block 204 near the inner cavity of the slot 7 is engaged with the inner cavity of the slot 7. The cable management structure 3 includes a reciprocating screw 301. The bottom of the reciprocating screw 301 is movably connected to the inner wall of the base 1. The reciprocating screw 301 is fixedly connected to the inner cavity of the second turbine 11. The top of the reciprocating screw 301 extends to the outer side of the base 1. A threaded sleeve 302 is threadedly connected to the top of the surface of the reciprocating screw 301. A cable management ring 303 is fixedly connected to the left side of the threaded sleeve 302.

[0031] Specifically: The winding roller 6 is inserted into the surface of the hollow column 201. The bottom of the winding roller 6 will first contact the two locking blocks 204. When it contacts the locking blocks 204, the winding roller 6 will press the two locking blocks 204 towards the limiting block 202. When the winding roller 6 reaches the designated position, the spring 203 will push the locking blocks 204 into the inner cavity of the slot 7, thereby locking the winding roller 6. At this time, the wear-resistant welding wire is passed through the wire guide ring 303 and fixed on the winding roller 6. Then, the output end of the motor 4 will drive the worm gear. The rod 5 rotates, and when the worm gear 5 rotates, it simultaneously drives the first turbine 10 and the second turbine 11 to rotate. The first turbine 10 drives the hollow column 201 to rotate, and the hollow column 201 drives the winding roller 6 to wind the wear-resistant welding wire. The second turbine 11 drives the reciprocating screw 301 to rotate. When the reciprocating screw 301 rotates, it drives the wire guide ring 303 to move up and down through the threaded sleeve 302, thereby changing the winding line of the wear-resistant welding wire in real time and preventing uneven winding of the wear-resistant welding wire during the winding process. Specific Implementation Example 2

[0033] Please see Figure 1-5 Based on the first specific embodiment, positioning blocks 8 are fixedly connected to the right sides of the front and rear sides of the motor 4. The right side of the positioning blocks 8 is fixedly connected to the base 1. A positioning ring 9 is movably connected to the surface of the hollow column 201. The bottom of the positioning ring 9 is fixedly connected to the base 1. Two sliding rods 206 are fixedly connected to the inner cavity of the hollow column 201. Sliding sleeves 207 are slidably connected to both sides of the surface of the sliding rods 206. The side of the sliding sleeve 207 near the locking block 204 is fixedly connected to the locking block 204. The top of the reciprocating screw 301 is movably connected to... An L-shaped rod 304 is connected to the base 1. A vertical hole 305 is provided on the right side of the L-shaped rod 304. The bottom of the L-shaped rod 304 is fixedly connected to the base 1. A connecting block 306 is slidably connected to the inner cavity of the vertical hole 305. The left side of the connecting block 306 is fixedly connected to the threaded sleeve 302. A triangular block 307 is fixedly connected to the bottom right side of the L-shaped rod 304. The bottom of the triangular block 307 is fixedly connected to the base 1. A fixing ring 308 is slidably connected to the surface of the reciprocating screw 301. The bottom of the fixing ring 308 is fixedly connected to the base 1.

[0034] Specifically: the positioning block 8 fixes the motor 4; the positioning ring 9 limits the hollow column 201; the sliding rod 206 and the sliding sleeve 207 limit the locking block 204; the L-shaped rod 304 limits and supports the reciprocating screw 301; the triangular block 307 fixes the L-shaped rod 304; the vertical hole 305 and the connecting block 306 prevent the threaded sleeve 302 from rotating during operation; and the fixing ring 308 limits the reciprocating screw 301.

[0035] The working principle of this utility model is as follows: The winding roller 6 is inserted into the surface of the hollow column 201. The bottom of the winding roller 6 will first contact the two locking blocks 204. When it contacts the locking blocks 204, the two locking blocks 204 are pressed by the winding roller 6 towards the limiting block 202. When the winding roller 6 reaches the designated position, the spring 203 will push the locking blocks 204 into the inner cavity of the locking groove 7, thereby locking the winding roller 6. At this time, the wear-resistant welding wire is passed through the wire guide ring 303 and fixed on the winding roller 6. Then the output end of the motor 4 The worm gear 5 will rotate, and when the worm gear 5 rotates, it will simultaneously drive the first turbine 10 and the second turbine 11 to rotate. The first turbine 10 will drive the hollow column 201 to rotate, and the hollow column 201 will drive the winding roller 6 to wind the wear-resistant welding wire. The second turbine 11 will drive the reciprocating screw 301 to rotate. When the reciprocating screw 301 rotates, it will drive the wire guide ring 303 to move up and down through the threaded sleeve 302, thereby changing the winding path of the wear-resistant welding wire in real time and preventing uneven winding of the wear-resistant welding wire during the winding process.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A winding device for wear-resistant welding wire, comprising a base (1), five winding structures (2) and five thread arranging structures (3), characterized in that: The left side of the base (1) is fixedly connected with a motor (4), the output end of the motor (4) penetrates to the inner cavity of the base (1) and is fixedly connected with a worm (5), the rear side of the worm (5) is engagedly connected with five first turbines (10), and the front side of the worm (5) is engagedly connected with five second turbines (11). The winding structure (2) comprises a hollow column (201), the inner cavity of the first turbine (10) is fixedly connected with the hollow column (201), the bottom of the hollow column (201) is movably connected with the inner wall of the base (1), the top of the hollow column (201) extends to the outside of the base (1), the top of the inner cavity of the hollow column (201) is fixedly connected with a limiting block (202), the two sides of the limiting block (202) are fixedly connected with springs (203), the side, away from the limiting block (202), of each spring (203) is fixedly connected with a clamping block (204), the top of the clamping block (204) is fixedly connected with a push rod (205), the top of the push rod (205) extends to the outside of the base (1), the top of the surface of the hollow column (201) is movably connected with a winding roller (6), the top of the inner cavity of each winding roller (6) is provided with a clamping groove (7), and the side, close to the inner cavity of the clamping groove (7), of the clamping block (204) is clamped in the inner cavity of the clamping groove (7). The wire arranging structure (3) comprises a reciprocating wire rod (301), the bottom of the reciprocating wire rod (301) is movably connected with the inner wall of the base (1), the inner cavity of the second turbine (11) is fixedly connected with the reciprocating wire rod (301), the top of the reciprocating wire rod (301) extends to the outside of the base (1), and the top of the surface of the reciprocating wire rod (301) is threadedly connected with a threaded sleeve (302).

2. A spooling device for wear resistant welding wire as defined in claim 1, characterized in that The right side of the front side and the rear side of the motor (4) is fixedly connected with a positioning block (8), and the right side of the positioning block (8) is fixedly connected with the base (1).

3. A spooling device for wear resistant welding wire as defined in claim 1, wherein, The surface of the hollow column (201) is movably connected with a positioning ring (9), and the bottom of the positioning ring (9) is fixedly connected with the base (1).

4. A spooling device for wear resistant welding wire as defined in claim 1, wherein, The inner cavity of the hollow column (201) is fixedly connected with two sliding rods (206), the surface of each sliding rod (206) is slidably connected with a sliding sleeve (207), and the side, close to the clamping block (204), of each sliding sleeve (207) is fixedly connected with the clamping block (204).

5. A spooling device for wear resistant welding wire as defined in claim 1, wherein, The top of the reciprocating wire rod (301) is movably connected with an L-shaped rod (304), the right side of the L-shaped rod (304) is provided with a vertical hole (305), the bottom of the L-shaped rod (304) is fixedly connected with the base (1), and the inner cavity of the vertical hole (305) is slidably connected with a connecting block (306).

6. A spooling apparatus for wear resistant welding wire as claimed in claim 5 wherein, The bottom of the right side of the L-shaped rod (304) is fixedly connected with a triangular block (307), and the bottom of the triangular block (307) is fixedly connected with the base (1).

7. A spooling apparatus for wear resistant welding wire as defined in claim 1, wherein, The surface of the reciprocating wire rod (301) is slidably connected with a fixing ring (308), and the bottom of the fixing ring (308) is fixedly connected with the base (1).

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