Adjustable tool for water immersion test of power storage battery pack
By designing an adjustable power battery pack immersion test fixture, the problem of deformation caused by uneven force on the lifting rings during hoisting was solved, achieving stable hoisting and cost reduction, and adapting to battery packs of different sizes.
Patent Information
- Application Number
- CN202423252546.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-27
AI Technical Summary
During the immersion test and hoisting of the power battery pack, the lifting ropes are prone to shifting, resulting in uneven force on the four corner lifting rings, which may cause deformation and water leakage. In addition, the existing tooling needs to be processed according to different dimensions, which increases costs and workload.
Design an adjustable tooling that includes a mounting base, a fixing frame, and a counterweight. Through threaded connections and an adjustable fixing frame and support plate, it achieves weight balance and stable hoisting, avoids direct contact with the casing deformation, and is adaptable to battery packs of different sizes.
It achieves stability and safety during immersion testing, avoiding the risks of deformation and leakage, while reducing the processing cost and adaptability of the tooling.
Smart Images

Figure CN223659610U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of power battery, in particular to a power battery pack immersion test adjustable tool. BACKGROUND
[0002] With the rapid development of new energy vehicles, the dominant position of new energy vehicles is increasingly prominent. As a key component of new energy vehicles, the safety and reliability of power battery pack or system are of great concern, and the immersion test is one of the main tests to verify the sealing, safety and reliability of power battery pack or system. Power battery pack or system accidentally immersed in seawater or water in different environments, there is a risk of explosion and combustion caused by short circuit caused by seawater or other water immersion, so the waterproof performance of power battery pack or system for electric vehicles is particularly important.
[0003] During the immersion test of power battery pack or system, the power battery pack or system is immersed in a water pool with a water depth of 1.0m-1.5m. Since the power battery pack or system is in a sealed state and has a large size, there is a certain resistance and buoyancy during the falling process after entering the water, and the uneven stress will cause the falling speed of the power battery pack or system to be uncontrollable, and the horizontal position to be uncontrollable and inclined, so a certain counterweight is needed during the test. However, due to the particularity of the battery pack shell, the counterweight directly pressed on the shell may cause deformation of the shell.
[0004] Due to the large weight of the power battery pack or system, it needs to be hoisted during the test. Directly hoisting the mounting screw holes at the four corners of the power battery pack or system will cause the lifting rope to deviate during the lifting process, and the uneven stress on the lifting eye of the power battery pack or system at the four corners will cause the deformation of the hoisting position and lead to the risk of water leakage. In addition, due to the diversification of the size of the power battery pack or system, different sizes of tooling and reasonable counterweight need to be processed according to different sizes and weights of the power battery pack or system, which not only increases the cost, but also increases the workload.
[0005] Therefore, it is necessary to develop and design a battery immersion test tooling that not only meets the requirements of power battery pack or system immersion test, but also adjusts the counterweight, installation size and meets the hoisting requirements. Invention content
[0006] The technical problem to be solved by the present application is to provide a power battery pack immersion test adjustable tooling to solve the technical problem that the lifting rope is easy to deviate during the hoisting process of the power battery pack during the immersion test, causing the uneven stress on the lifting eye of the power battery pack or system at the four corners to cause the deformation of the hoisting position and lead to water leakage.
[0007] In order to solve the above technical problems, the technical scheme of the present application is: a kind of power battery pack immersion test adjustable tooling, including mounting seat, fixed frame and counterweight, the mounting seat includes mounting plate, bottom plate and support column, the mounting plate and bottom plate are square, the support column is fixed between the mounting plate and the bottom plate at four corners, the fixed frame includes fixed column and support plate, two fixed frames are a group of symmetrically installed on the both sides of the mounting plate, the fixed column bottom is fixedly connected with the mounting plate, the fixed column inner side is fixedly installed with the support plate, and the support plate is provided with battery pack mounting hole;The bottom plate top surface is fixedly connected with the counterweight by threaded fastener on the middle part of front and back and left and right sides.
[0008] Preferably, the mounting plate top surface front and back and left and right sides are provided with two groups or more than two groups of the fixed frame, and the fixed column bottom is fixedly connected with the mounting plate by threaded fastener.
[0009] Preferably, the fixed column includes fixed plate, stand column and long bolt, the stand column bottom is fixedly connected with the fixed plate, the fixed plate is connected with the mounting plate by threaded fastener, the stand column body is provided with vertical long hole, one end of the long bolt is threadedly connected with the support plate and the other end penetrates through the long hole and is screwed with nut.
[0010] Preferably, the fixed column is threadedly connected with lifting ring above.
[0011] Preferably, the counterweight is square, and the left and right sides of the counterweight are provided with U-shaped mounting hole, the U-shaped mounting hole is provided with stud, one end of the stud is connected with the bottom plate and the other end is screwed with nut.
[0012] Preferably, the mounting plate is uniformly provided with threaded mounting hole, and the center distance of any adjacent two threaded mounting holes is 5-10 cm, and the mounting hole is provided with threaded fastener connected with the fixed column.
[0013] Preferably, the support plate is provided with two rows or more than two rows of the battery pack mounting hole.
[0014] The technical effects achieved by the above technical scheme are:
[0015] The power storage battery pack immersion test adjustable tooling adjusts the power storage battery pack to carry out the immersion test, and the weight balance is achieved by matching the appropriate counterweight. In the test, the power storage battery pack or system is hoisted by the fixing column to prevent deformation and damage. The tooling meets the requirements of the power storage battery pack or system immersion test, and can match power storage battery packs or systems of different sizes, and can also realize reasonable counterweight, simple hoisting, convenient connection and other functions. Avoiding the problems of direct contact between the counterweight and the power storage battery pack or system shell, deformation caused by direct hoisting, and the need to process multiple toolings for different sizes.
[0016] Since the mounting plate top surface front and back sides and left and right sides are provided with two groups or more than two groups of the fixing frame, each group of the fixing frame is symmetrically arranged left and right, and multiple support points can ensure firm fixation of the power storage battery pack.
[0017] Since the fixing frame includes a fixing plate, a stand column and a long bolt, the stand column bottom is fixedly connected with the fixing plate, the fixing plate is connected with the mounting plate through a threaded fastener, the stand column body is provided with a vertical long hole, one end of the long bolt is threadedly connected with the support plate and the other end penetrates through the long hole and is threadedly connected with a nut, and the mounting height of the fixing plate can be adjusted by disassembling and assembling the long bolt, so that the height of each support point of the power storage battery pack is conveniently adjusted.
[0018] Since the fixing column is threadedly connected with a lifting ring above, hoisting work is carried out by installing the lifting ring.
[0019] Since the mounting plate is uniformly provided with threaded mounting holes, the center distance of any two adjacent threaded mounting holes is 5-10 cm, and a threaded fastener is arranged in the mounting hole to connect the fixing column, different sizes of power storage battery packs or systems can be matched by adjusting the mounting position of the fixing frame.
[0020] Since the support plate is provided with two rows or more than two rows of battery pack mounting holes, it is convenient to correspondingly connect with battery packs of different specifications. BRIEF DESCRIPTION OF DRAWINGS
[0021] The application will be further described below in combination with the drawings and examples.
[0022] Figure 1 is a structure schematic diagram of the power storage battery pack immersion test adjustable tooling of the application;
[0023] Figure 2 is a structure schematic diagram of the fixing frame of the application;
[0024] Figure 3 is a structure schematic diagram of the support plate of the application;
[0025] Figure 4 is a structure schematic diagram of the counterweight of the application;
[0026] Figure 5 is a structural schematic diagram of the installation of the battery pack by the adjustable tooling of the power storage battery pack immersion test of the present application;
[0027] In the figure, 1, mounting seat; 11, mounting plate; 12, bottom plate; 13, support column; 2, fixing frame; 21, fixing column; 22, support plate; 31, fixing plate; 32, column; 33, long bolt; 4, battery pack mounting hole; 5, counterweight; 6, lifting eye; 7, U-shaped mounting hole; 8, long hole; 9, battery pack. DETAILED DESCRIPTION
[0028] As shown in Figure 1 and Figures 3 to 5 , an adjustable tooling of the power storage battery pack immersion test comprises a mounting seat 1, a fixing frame 2 and a counterweight 5, the mounting seat 1 comprises a mounting plate 11, a bottom plate 12 and a support column 13. The mounting plate 11 and the bottom plate 12 are both square, and the support column 13 is fixed between the mounting plate 11 and the bottom plate 12 at the four corners. The fixing frame 2 comprises a fixing column 21 and a support plate 22, the bottom of the fixing column 21 is fixedly connected with the mounting plate 11 through a threaded fastener, and the support plate 22 is fixedly installed on the inner side of the fixing column 21. The support plate 22 is provided with a battery pack mounting hole 4, and two fixing frames 2 are symmetrically fixedly installed on the top surface of the mounting plate 11. Preferably, the support plate 22 is provided with more than two rows of battery pack mounting holes 4, which facilitates corresponding connection with battery packs of different specifications. The mounting plate 11 is uniformly provided with threaded mounting holes, and the center distance between any two adjacent threaded mounting holes is 5-10 cm. By adjusting the installation position of the fixing frame 2, power storage battery packs or systems of different sizes can be matched.
[0029] As shown in Figures 1 to 2 , the fixing column 21 comprises a fixing plate 31, a column 32 and a long bolt 33. The column 32 is a square column, the bottom of the column 32 is fixedly connected with the fixing plate 31, the fixing plate 31 is connected with the mounting plate 11 through a threaded fastener, and the column 32 body is provided with a vertical long hole 8 penetrating through front and back. One end of the long bolt 33 is threadedly connected with the support plate 22, and the other end penetrates through the long hole 8 and is screwed with a nut. By disassembling and assembling the long bolt 33, the installation height of the fixing plate 31 can be adjusted, thereby facilitating the adjustment of the height of each support point of the power storage battery pack.
[0030] As shown in Figures 1 to 5As shown, in order to ensure that the power storage battery pack is fixed firmly, the top surface of the mounting plate 11 is provided with two groups or more than two groups of fixing frames 2 on the front and rear sides and the left and right sides, and each group of fixing frames 2 is symmetrically arranged on the left and right sides. The fixing column 21 is threadedly connected with a lifting ring 6 above, and the lifting work is carried out by installing the lifting ring 6. The counterweight 5 is fixedly connected to the top surface of the bottom plate 12 through threaded fasteners on the front and rear sides and the middle of the left and right sides, and the counterweight 5 is square. The left and right sides of the counterweight 5 are provided with U-shaped mounting holes 7, and the threaded studs are installed in the U-shaped mounting holes 7 to connect the bottom plate 12. According to the tool quality during the test process, two or more than two counterweights 5 can be arranged on each side of the bottom plate to keep the battery pack to be tested balanced.
[0031] The power storage battery pack immersion test of the present application can adjust the tool to carry out the immersion test on the power storage battery pack. The battery pack 9 is fixedly connected with each support plate 22 through threaded fasteners, and the weight balance is achieved by matching appropriate counterweights 5. During the test, the power storage battery pack or system is prevented from being damaged due to deformation by being hoisted through the fixing column 21.
[0032] The tool not only meets the requirements of the power storage battery pack or system immersion test, but also can match different sizes of power storage battery packs or systems, and can also realize reasonable counterweight, simple hoisting, convenient connection and other functions. Avoiding the deformation caused by the direct contact of the counterweight 5 with the shell of the power storage battery pack or system and the direct hoisting. The tool can efficiently disassemble and assemble the power storage battery pack or system, and protect the shell of the battery pack or system from deformation by reasonable counterweighting, and is compatible with the installation of different sizes of battery packs or systems, thereby reducing the processing cost of the tool.
[0033] It is obvious that the above description and record are only examples and are not intended to limit the disclosure, application or use of the present application. Although the embodiments have been described in the embodiments and in the drawings, the present application is not limited to the specific examples described in the embodiments and in the drawings as the best mode currently considered to implement the teachings of the present application. The scope of the present application will include any embodiments falling within the preceding description and the appended claims.
Claims
1. A power storage battery pack water immersion test adjustable tooling characterized by, Include: Mounting seat, the mounting seat includes mounting plate, bottom plate and support column, the mounting plate and bottom plate are square, the support column is fixed between the mounting plate and the bottom plate at four corners; Fixed frame, the fixed frame includes fixed column and support plate, two fixed frames are a group of symmetrically installed on both sides of the mounting plate, the fixed column bottom is fixedly connected with the mounting plate, the fixed column inner side is fixedly installed with the support plate, the support plate is provided with battery pack mounting hole; And counterweight, the bottom plate top surface is fixedly connected with the counterweight through threaded fasteners on the front and rear sides and the left and right sides of the middle part.
2. The power battery pack water immersion test adjustable tooling of claim 1, wherein, The top surface of the mounting plate is provided with two groups or more than two groups of fixed frames on the front and rear sides and the left and right sides, and the bottom of the fixed column is fixedly connected with the mounting plate through threaded fasteners.
3. The power battery pack water immersion test adjustable tooling of claim 2, wherein, The fixed column includes a fixed plate, a column and a long bolt, the column is a square column, the column bottom is fixedly connected with the fixed plate, the fixed plate is connected with the mounting plate through threaded fasteners, the column body is provided with a vertical long hole penetrating front and rear, one end of the long bolt is threadedly connected with the support plate and the other end penetrates the long hole and is screwed with a nut.
4. The power battery pack water immersion test adjustable tooling of claim 1, wherein, The fixed column is connected with an eye ring above.
5. The power battery pack water immersion test adjustable tooling of claim 1, wherein, The counterweight is square, the left and right sides of the counterweight are provided with U-shaped mounting holes, the U-shaped mounting holes are provided with studs, one end of the stud is connected with the bottom plate and the other end is screwed with a nut.
6. The power battery pack water immersion test adjustable tooling of claim 1, wherein, The mounting plate is uniformly provided with threaded mounting holes, the center distance of any two adjacent threaded mounting holes is 5-10 cm, threaded fasteners are arranged in the mounting holes to connect the fixed column.
7. The power battery pack water immersion test adjustable tooling of claim 1, wherein, The support plate is provided with two rows or more than two rows of battery pack mounting holes.
8. The power battery pack water immersion test adjustable tooling of claim 1, wherein, Each side of the bottom plate is provided with two or more than two counterweights.