Filling mechanism for preparing water-based ink
By introducing a transmission rod and stirring blade driven by a stirring motor into the water-based ink filling mechanism, the problems of ink solidification in the ink storage tank and clogging of the filling nozzles have been solved, achieving stable and efficient filling operations.
Patent Information
- Application Number
- CN202423135349.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In existing water-based ink production filling platforms, the water-based ink inside the ink tank is prone to solidification due to water evaporation or temperature changes during filling operations, making cleaning difficult and causing the filling nozzles to become clogged.
A filling mechanism for preparing water-based inks has been designed, comprising a transmission rod driven by a stirring motor and stirring blades for stirring the ink in the ink reservoir. Combined with a guide spiral that rotates synchronously within the filling nozzle, it prevents the ink from solidifying and clogging.
It effectively prevents ink from solidifying inside the ink reservoir, ensuring that the filling nozzles do not clog, thus improving the efficiency and reliability of the filling operation.
Smart Images
Figure CN223659820U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of water-based ink production, and particularly relates to a filling mechanism for water-based ink preparation. BACKGROUND
[0002] The water-based ink is also called water ink, and the flexible plate water-based ink is also called liquid ink. The water-based ink is mainly composed of water-soluble resin, organic pigment, solvent and related additives and is processed through compounding and grinding. The water-based ink is particularly suitable for the packaging and printing of products such as cigarettes, wine, food, beverage, medicine and children's toys which have strict hygiene requirements. After the production of the water-based ink is completed, a filling platform needs to be used to facilitate filling.
[0003] At present, when the existing filling platform for water-based ink production is used for filling, the water-based ink in the ink storage tank is prone to solidification due to evaporation of water or temperature influence, thereby being solidified in the ink storage tank and being inconvenient to clean. During the filling operation, the filling nozzle is also prone to being blocked by the solidified water-based ink, which is inconvenient for users to use. CONTENT OF THE UTILITY MODEL
[0004] The application provides a filling mechanism for water-based ink preparation to solve the problem that, at present, when the existing filling platform for water-based ink production is used for filling, the water-based ink in the ink storage tank is prone to solidification due to evaporation of water or temperature influence, thereby being solidified in the ink storage tank and being inconvenient to clean. During the filling operation, the filling nozzle is also prone to being blocked by the solidified water-based ink, which is inconvenient for users to use.
[0005] The application provides a filling mechanism for water-based ink preparation, which comprises a mounting bottom plate, an adjusting box is arranged at the top end of the mounting bottom plate, an ink storage tank is arranged in the adjusting box, an ink inlet is formed in the top end of the ink storage tank, a stirring motor is arranged at the top end of the ink storage tank, a transmission rod is arranged at the bottom end of the stirring motor, stirring blades are arranged on the outer wall of the transmission rod, scrapers are also arranged on the outer wall of the transmission rod, a filling nozzle is arranged at the bottom end of the ink storage tank, a material guide screw is arranged in the filling nozzle, and a control valve is arranged on one side of the filling nozzle.
[0006] Preferably, a stand is arranged at the top end of the mounting bottom plate, and a driving motor is arranged at one end of the stand.
[0007] Preferably, a motor driving shaft is arranged at one end of the driving motor, a transmission gear is fixed to one end of the motor driving shaft, and a driven gear is engaged with one side of the transmission gear.
[0008] Preferably, a rotating rod is fixed to the top end of the driven gear, and a limiting disc is arranged at the top end of the rotating rod.
[0009] Preferably, a connecting frame is arranged at the top end of the rotating rod.
[0010] Preferably, a rotating frame is fixed to one end of the connecting frame.
[0011] Preferably, a driving hydraulic cylinder is installed inside the rotating frame, and a hydraulic cylinder drive shaft is installed at the bottom end of the driving hydraulic cylinder.
[0012] Beneficial effects:
[0013] Considering that the existing water-based ink production filling platforms are prone to solidification of the water-based ink inside the ink tank due to water evaporation or temperature changes during filling operations, making it difficult to clean, and the filling nozzles are also prone to clogging due to the solidification of the water-based ink during filling operations.
[0014] When filling water-based inks, the ink to be filled is poured into the ink inlet, which then guides it into the ink reservoir. The control valve at the bottom of the reservoir controls the filling nozzle for targeted filling. During filling, the stirring motor at the top of the reservoir rotates the drive rod, causing the stirring blades and scraper to rotate inside the reservoir. The stirring blades agitate the ink, preventing it from solidifying due to water evaporation or temperature changes. Simultaneously, the guide spiral inside the filling nozzle rotates synchronously, transporting the ink and preventing clogging during prolonged use.
[0015] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of a filling mechanism for preparing water-based ink according to the present invention.
[0018] Figure 2 This is a schematic diagram of the internal structure of the column of a filling mechanism for preparing water-based ink according to the present invention.
[0019] Figure 3 This is a schematic diagram of the rotating frame structure of a filling mechanism for preparing water-based ink according to this utility model.
[0020] Figure 4 This is a schematic diagram of the internal structure of the ink storage tank of a filling mechanism for preparing water-based ink according to this utility model.
[0021] Figure 5 This is a schematic diagram of the stirring device structure of a filling mechanism for preparing water-based ink according to this utility model.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Mounting base plate; 2. Column; 3. Drive motor; 4. Motor drive shaft; 5. Transmission gear; 6. Driven gear; 7. Rotating rod; 8. Limiting plate; 9. Connecting frame; 10. Rotating frame; 11. Drive hydraulic cylinder; 12. Hydraulic cylinder drive shaft; 13. Adjustment box; 14. Ink tank; 15. Ink inlet; 16. Stirring motor; 17. Transmission rod; 18. Stirring blade; 19. Scraper; 20. Filling nozzle; 21. Material guide screw; 22. Control valve. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.
[0026] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0027] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of this application. For example, in the description of this application, terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection, such as a fixed connection, for example, a connection fixed by fasteners, such as a connection fixed by screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.
[0030] This utility model provides, for example Figures 1-5 The illustrated water-based ink preparation filling mechanism includes a mounting base plate 1, an adjustment box 13 at the top of the mounting base plate 1, an ink storage tank 14 inside the adjustment box 13, an ink inlet 15 at the top of the ink storage tank 14, a stirring motor 16 at the top of the ink storage tank 14, a transmission rod 17 at the bottom of the stirring motor 16, a stirring blade 18 on the outer wall of the transmission rod 17, a scraper 19 on the outer wall of the transmission rod 17, a filling nozzle 20 at the bottom of the ink storage tank 14, a guiding spiral 21 inside the filling nozzle 20, and a control valve 22 on one side of the filling nozzle 20.
[0031] During water-based ink filling, the water-based ink to be filled is poured into the ink inlet 15, which then guides the ink into the ink reservoir 14. The control valve 22 at the bottom of the ink reservoir 14 is adjusted to control the filling nozzle 20 for targeted filling. During filling, the stirring motor 16 at the top of the ink reservoir 14 is turned on, causing the transmission rod 17 to rotate. This, in turn, drives the stirring blade 18 and scraper 19 to rotate inside the ink reservoir 14. The stirring blade 18 stirs the ink inside the ink reservoir 14, preventing the water-based ink from solidifying due to water evaporation or temperature changes. Simultaneously, when the transmission rod 17 rotates, the guide spiral 21 inside the filling nozzle 20 also rotates synchronously, conveying the water-based ink and preventing clogging of the filling nozzle 20 during prolonged use.
[0032] A column 2 is installed at the top of the mounting base plate 1, and a drive motor 3 is installed at one end of the column 2.
[0033] The filling device is supported and positioned by setting a column 2 on the top of the mounting base plate 1.
[0034] One end of the drive motor 3 is equipped with a motor drive shaft 4, and one end of the motor drive shaft 4 is fixed with a transmission gear 5. A driven gear 6 is meshed on one side of the transmission gear 5.
[0035] When it is necessary to adjust the injection direction of the injection nozzle 20, the drive motor 3 can be turned on, so that the motor drive shaft 4 drives the transmission gear 5 to rotate. When the transmission gear 5 rotates, it will synchronously drive the driven gear 6 meshing on one side to rotate.
[0036] A rotating rod 7 is fixed to the top of the driven gear 6, and a limit plate 8 is installed at the top of the rotating rod 7.
[0037] The rotation of the driven gear 6 will drive the rotation of the rotating rod 7.
[0038] A connecting bracket 9 is installed at the top of the rotating rod 7.
[0039] Since the connecting frame 9 is fixed at the top of the rotating rod 7, the rotating rod 7 will drive the connecting frame 9 to rotate synchronously when it rotates.
[0040] A rotating frame 10 is fixed to one end of the connecting frame 9.
[0041] By fixing the connecting frame 9 to the rotating frame 10, when the connecting frame 9 rotates, it will synchronously drive the rotating frame 10 and the bottom injection nozzle 20 to rotate along the center of the rotating rod 7, thereby facilitating the user to adjust the injection direction of the injection nozzle 20.
[0042] The rotating frame 10 is equipped with a drive hydraulic cylinder 11, and the bottom end of the drive hydraulic cylinder 11 is equipped with a hydraulic cylinder drive shaft 12.
[0043] When it is necessary to adjust the vertical filling height of the filling nozzle 20, the hydraulic cylinder 11 can be opened, so that the hydraulic cylinder drive shaft 12 drives the adjustment box 13, the ink reservoir 14 and the filling nozzle 20 to move downward, thereby facilitating the adjustment of the working height of the filling nozzle 20.
[0044] Working Principle: When using this water-based ink preparation and filling mechanism, the user pours the water-based ink to be filled into the ink inlet 15, which then guides the ink into the ink reservoir 14. The control valve 22 at the bottom of the ink reservoir 14 controls the filling nozzle 20 to perform targeted filling. During filling, the stirring motor 16 at the top of the ink reservoir 14 is turned on, causing the transmission rod 17 to rotate. This, in turn, drives the stirring blade 18 and scraper 19 to rotate inside the ink reservoir 14. The stirring blade 18 stirs the ink inside the ink reservoir 14, preventing the water-based ink from solidifying due to water evaporation or temperature changes. Simultaneously, when the transmission rod 17 rotates, the guide spiral 21 inside the filling nozzle 20 also rotates synchronously, conveying the water-based ink and preventing clogging of the filling nozzle 20 during prolonged use.
[0045] When it is necessary to adjust the pouring direction of the pouring nozzle 20, the drive motor 3 can be turned on, so that the motor drive shaft 4 drives the transmission gear 5 to rotate. When the transmission gear 5 rotates, it will synchronously drive the driven gear 6 meshing on one side to rotate. Through the rotation of the driven gear 6, the rotating rod 7, the connecting frame 9 and the rotating frame 10 will be driven to rotate, thereby driving the pouring nozzle 20 to rotate along the center of the rotating rod 7, which makes it convenient for the user to adjust the pouring direction of the pouring nozzle 20.
[0046] When it is necessary to adjust the vertical filling height of the filling nozzle 20, the hydraulic cylinder 11 can be opened, so that the hydraulic cylinder drive shaft 12 drives the adjustment box 13, ink reservoir 14 and filling nozzle 20 to move downward, thereby facilitating the adjustment of the working height of the filling nozzle 20.
[0047] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit it. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A filling mechanism for preparing water-based inks, comprising a mounting base plate (1), characterized in that: An adjustment box (13) is provided at the top of the mounting base plate (1). An ink storage tank (14) is installed inside the adjustment box (13). An ink inlet (15) is opened at the top of the ink storage tank (14). A stirring motor (16) is installed at the top of the ink storage tank (14). A transmission rod (17) is installed at the bottom of the stirring motor (16). A stirring blade (18) is installed on the outer wall of the transmission rod (17). A scraper (19) is also installed on the outer wall of the transmission rod (17). A filling nozzle (20) is provided at the bottom of the ink storage tank (14). A guide spiral (21) is provided inside the filling nozzle (20). A control valve (22) is installed on one side of the filling nozzle (20).
2. The filling mechanism for preparing water-based ink according to claim 1, characterized in that: A column (2) is installed at the top of the mounting base plate (1), and a drive motor (3) is installed at one end of the column (2).
3. The filling mechanism for preparing water-based ink according to claim 2, characterized in that: One end of the drive motor (3) is equipped with a motor drive shaft (4), and one end of the motor drive shaft (4) is fixed with a transmission gear (5). A driven gear (6) meshes with one side of the transmission gear (5).
4. The filling mechanism for preparing water-based ink according to claim 3, characterized in that: The driven gear (6) has a rotating rod (7) fixed at its top end, and a limit plate (8) is installed at the top end of the rotating rod (7).
5. A filling mechanism for preparing water-based inks according to claim 4, characterized in that: A connecting frame (9) is installed at the top of the rotating rod (7).
6. The filling mechanism for preparing water-based ink according to claim 5, characterized in that: A rotating frame (10) is fixed to one end of the connecting frame (9).
7. A filling mechanism for preparing water-based inks according to claim 6, characterized in that: The rotating frame (10) is equipped with a driving hydraulic cylinder (11), and a hydraulic cylinder drive shaft (12) is installed at the bottom end of the driving hydraulic cylinder (11).