Fabric dyeing jar

By introducing a rotating and lifting mechanism into the fabric dyeing vat, and combining it with a heat insulation, strength and protective layer structure, the problems of pigment adhesion and uneven dyeing are solved, achieving a highly efficient and energy-saving fabric dyeing effect.

CN223660413UActive Publication Date: 2025-12-12HANGZHOU QIAONAN IND CO LTD
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Patent Information

Application Number
CN202520436881.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-12-12
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Existing fabric dyeing vats have low functionality and are prone to problems such as pigment clumping and uneven dyeing, which affect the quality of fabric processing.

Method used

A fabric dyeing vat was designed, which includes a rotating mechanism and a lifting mechanism. It adopts a combination structure of heat insulation layer, strength layer and protective layer, uses stirring blades and stirring rods to perform uniform dyeing, and reduces heat loss through the heat insulation layer.

Benefits of technology

It improves dyeing quality, prevents pigment adhesion, reduces energy consumption, and enhances the effectiveness and ease of cleaning and maintenance of the dyeing vat.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223660413U_ABST
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Abstract

The utility model discloses a fabric dyeing jar which comprises a base, a main jar body is fixedly connected to the middle position of one side of the top end of the base, a rotating mechanism is arranged in the middle position of the bottom end in the main jar body, and a lifting mechanism is fixedly connected to one side of the top end of the base and arranged on one side of the interior of the top end. A fixing frame is arranged at the bottom end of the lifting mechanism, and a material layer is arranged in the main cylinder body. The fixing frame is arranged at the bottom end of the lifting mechanism, fabric needing to be dyed can be placed, when the fixing frame drives the fabric to immerse into the main cylinder body, a cross block at the top end of a stirring blade can be inserted into a stirring disc on the fixing frame, and at the moment, the stirring blade rotates to drive a stirring rod at the top end of a rotating disc to rotate through the stirring disc; and through the arrangement of the fixing frame, the dyeing blocks in the main cylinder body can be prevented from making contact with the fabric.
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Description

Technical Field

[0001] This utility model relates to the field of fabric dyeing technology, specifically to a fabric dyeing vat. Background Technology

[0002] Fabric dyeing refers to the process by which dyes physically or chemically combine with fibers to give the fabric a specific color. A fabric dyeing vat is a specialized piece of equipment used for dyeing various fabrics. The dyeing vat achieves dyeing by circulating the dye liquor within the vat, causing the fabric to tumble continuously in the dye liquor. This process meets the needs of different fabrics and dyeing processes, playing a vital role in the textile printing and dyeing industry.

[0003] A fabric dyeing device disclosed in Chinese Patent Publication No. CN218812599U utilizes a partition sleeve, a rotating rod, and a suspension assembly. During the dyeing process, the rotating rod is driven by a motor to make the dye flow clockwise, thereby reducing dye sedimentation. At the same time, impurities in the dye flow into the filter block, reducing the contact between impurities and the fabric, thus improving the dyeing effect. However, the overall functionality of the dyeing tank is low. During the dyeing process, pigment blocks may adhere to the outside of the dyed fabric, or the dyeing may be uneven, thus affecting the quality of subsequent fabric processing. Utility Model Content

[0004] The purpose of this invention is to provide a fabric dyeing vat to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fabric dyeing vat, comprising a base, a main cylinder body fixedly connected to the middle position of one side of the top of the base, a rotating mechanism provided at the middle position of the bottom of the main cylinder body, a lifting mechanism fixedly connected to one side of the top of the base, a fixed frame provided at the bottom of the lifting mechanism, and a material layer provided inside the main cylinder body.

[0006] Preferably, a feed inlet is installed at the middle position on one side of the main cylinder, and a discharge outlet is installed on one side of the bottom inside the main cylinder.

[0007] Preferably, the rotating mechanism includes a motor installed at the middle position of the bottom end inside the main cylinder, a stirring blade installed at the output shaft end of the motor, a cross block fixedly connected at the middle position of the top end of the stirring blade, a dial plate rotatably connected at the middle position inside the bottom end of the fixed frame and interlocking with the cross block, a turntable fixedly connected at the top end of the dial plate, and stirring rods fixedly connected at equal intervals at the top end of the turntable.

[0008] Preferably, the lifting mechanism includes a servo motor installed on one side of the inner top, a take-up shaft installed on the output shaft end of the servo motor, and a pull rope fixedly connected to the bottom end of the take-up shaft and fixedly connected to the fixed frame.

[0009] Preferably, the material layer includes a heat insulation layer disposed in the middle of the main cylinder body, a strength layer disposed on the outside of the heat insulation layer, and a protective layer disposed on the inside of the heat insulation layer.

[0010] Preferably, the heat insulation layer is made of aerogel, the strength layer is made of stainless steel, and the protective layer is made of polytetrafluoroethylene coating.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This fabric dyeing vat has a fixed frame at the bottom of the lifting mechanism to place the fabric to be dyed. When the fixed frame immerses the fabric into the main vat, the cross block at the top of the stirring blade can be inserted into the agitator on the fixed frame. The rotation of the stirring blade can drive the stirring rod at the top of the turntable to rotate, and the fabric is fully stirred and dyed. The fixed frame can prevent the dyeing block inside the main vat from contacting the fabric, thus improving the overall use effect and dyeing quality of the dyeing vat.

[0013] 2. This fabric dyeing vat has an insulation layer, a strength layer, and a protective layer inside the main vat. The insulation layer has excellent heat insulation performance, which can effectively reduce the heat loss from the dyeing vat and reduce energy consumption. At the same time, a strength layer is set outside the insulation layer, which can ensure the strength of the dyeing vat and has excellent corrosion resistance. A protective layer is set inside the insulation layer, which can effectively prevent pigment from adhering to the inner wall of the dyeing vat, thereby improving the convenience of cleaning and maintenance of the dyeing vat. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a front view structural diagram of the present utility model;

[0016] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0017] Figure 4 This is a schematic diagram of the overall structure of the fixing frame of this utility model.

[0018] In the diagram: 1. Base; 2. Main cylinder; 201. Feed inlet; 202. Discharge outlet; 3. Rotating mechanism; 301. Motor; 302. Stirring blade; 303. Cross block; 4. Fixing frame; 5. Lifting mechanism; 501. Servo motor; 502. Rewinding shaft; 503. Pull rope; 6. Fixing frame; 601. Actuating disc; 602. Turntable; 603. Stirring rod; 7. Material layer; 701. Heat insulation layer; 702. Strength layer; 703. Protective layer. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides two technical solutions:

[0021] Example 1: A fabric dyeing vat includes a base 1, a main vat 2 fixedly connected to the middle position of one side of the top of the base 1, a rotating mechanism 3 provided at the middle position of the bottom of the main vat 2, a 4 fixedly connected to one side of the top of the base 1, a lifting mechanism 5 provided on one side of the top of the 4, a fixing frame 6 provided at the bottom of the lifting mechanism 5, a material layer 7 provided inside the main vat 2, and multiple sets of electric heating wires installed inside the main vat 2 at the middle position between the heat insulation layer 701 and the protective layer 703, thereby effectively heating the internal dye.

[0022] A feed inlet 201 is installed in the middle of one side of the main cylinder 2, and a discharge port 202 is installed on one side of the bottom of the main cylinder 2. The feed inlet 201 can pour external dye into the interior of the main cylinder 2, and the discharge port 202 can discharge the dyed dye from the main cylinder 2.

[0023] The rotating mechanism 3 includes a motor 301 installed at the middle of the bottom of the main cylinder 2. A stirring blade 302 is installed at the output shaft end of the motor 301. A cross block 303 is fixedly connected to the middle of the top of the stirring blade 302. A paddle plate 601 that engages with the cross block 303 is rotatably connected to the middle of the bottom of the fixed frame 6. A turntable 602 is fixedly connected to the top of the paddle plate 601. Stirring rods 603 are fixedly connected to the top of the turntable 602 at equal intervals. When the motor 301 is started, it can drive the stirring blade 302 to rotate. At this time, the stirring blade 302 can drive the paddle plate 601 in the fixed frame 6 to rotate through the cross block 303. At the same time, the paddle plate 601 can drive the stirring rods 603 to rotate through the turntable 602. The stirring rods 603 are made of plastic rods and are covered with silicone on the outside, which can effectively reduce the physical pressure on the fabric and reduce the damage caused by friction.

[0024] The lifting mechanism 5 includes a servo motor 501 installed on one side of the top of the interior of the 4. A take-up shaft 502 is installed on the output shaft end of the servo motor 501. A pull rope 503 is fixedly connected to the bottom end of the take-up shaft 502 and fixedly connected to the fixed frame 6. When the servo motor 501 is started, it can drive the take-up shaft 502 to rotate. At this time, the take-up shaft 502 pulls the pull rope 503 to retract and extend, which can drive the fixed frame 6 to move up and down.

[0025] Example 2 differs from Example 1 mainly in that:

[0026] A fabric dyeing vat, wherein the material layer 7 includes a heat insulation layer 701 disposed in the middle position inside the main vat body 2, a strength layer 702 disposed outside the heat insulation layer 701, and a protective layer 703 disposed inside the heat insulation layer 701.

[0027] The insulation layer 701 is made of aerogel material, which has extremely low thermal conductivity and can prevent heat transfer more effectively than traditional insulation materials. It can significantly reduce heat loss in the dyeing tank, further reducing energy consumption. In addition, aerogel has a very low density and is very lightweight, which can reduce the overall weight of the dyeing tank.

[0028] The strength layer 702 is made of 304 stainless steel, which has high strength and good toughness. It can withstand the pressure of the liquid in the dyeing tank and various external forces that may be generated during operation, ensuring the structural integrity of the dyeing tank. At the same time, it is not easy to rust, reducing maintenance costs and replacement frequency.

[0029] The protective layer 703 is made of polytetrafluoroethylene coating, which has extremely low surface energy and hardly adheres to any substance. It can effectively prevent pigments from adhering to the inner wall of the dyeing vat. At the same time, it also has good chemical stability and can resist the corrosion of various dyes and auxiliaries. It can remain stable in dyeing environments with different pH levels. In addition, the contents not described in detail in this specification are all prior art known to those skilled in the art.

[0030] In this embodiment, the dye is introduced into the main cylinder 2 through the feed inlet 201. The fabric to be dyed is placed at the bottom of the fixed frame 6. The servo motor 501 is started, which drives the take-up shaft 502 to rotate. The pull rope 503 on the take-up shaft 502 can drive the fixed frame 6 to descend and immerse it into the main cylinder 2. At the same time, the cross block 303 inside the main cylinder 2 can be inserted into the actuating disk 601 at the bottom of the fixed frame 6. The motor 301 is started, which drives the stirring blade 302 to rotate, so that the stirring blade 302 can quickly stir the dye. At the same time, the stirring blade 302 can drive the actuating disk 601 to rotate through the cross block 303, so that the actuating disk 601 drives the stirring rod 603 to rotate through the turntable 602, and stirs the fabric in the fixed frame 6, so as to uniformly dye the fabric. After dyeing, the servo motor 501 drives the take-up shaft 502 to reverse, which can drive the pull rope 503 to lift the fixed frame 6, so as to quickly discharge the dyed fabric.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fabric dyeing vat, comprising a base (1), characterized in that: A main cylinder (2) is fixedly connected to the middle position of one side of the top of the base (1). A rotating mechanism (3) is provided at the middle position of the bottom of the main cylinder (2). A (4) is fixedly connected to one side of the top of the base (1). A lifting mechanism (5) is provided on one side of the top of the (4). A fixed frame (6) is provided at the bottom of the lifting mechanism (5). A material layer (7) is provided inside the main cylinder (2).

2. The fabric dyeing vat according to claim 1, characterized in that: A feed inlet (201) is installed in the middle of one side of the main cylinder (2), and a discharge outlet (202) is installed on one side of the bottom of the main cylinder (2).

3. The fabric dyeing vat according to claim 1, characterized in that: The rotating mechanism (3) includes a motor (301) installed at the middle position of the bottom of the main cylinder (2). A stirring blade (302) is installed at the output shaft end of the motor (301). A cross block (303) is fixedly connected at the middle position of the top of the stirring blade (302). A dial (601) that engages with the cross block (303) is rotatably connected at the middle position of the bottom of the fixed frame (6). A turntable (602) is fixedly connected at the top of the dial (601). Stirring rods (603) are fixedly connected at equal distances at the top of the turntable (602).

4. A fabric dyeing vat according to claim 1, characterized in that: The lifting mechanism (5) includes a servo motor (501) installed on one side of the top of the interior (4). A winding shaft (502) is installed on the output shaft end of the servo motor (501). A pull rope (503) with its bottom end fixedly connected to the outer side of the winding shaft (502) is fixedly connected to the fixed frame (6).

5. A fabric dyeing vat according to claim 1, characterized in that: The material layer (7) includes a heat insulation layer (701) disposed in the middle of the main cylinder body (2), a strength layer (702) disposed on the outside of the heat insulation layer (701), and a protective layer (703) disposed on the inside of the heat insulation layer (701).

6. A fabric dyeing vat according to claim 5, characterized in that: The heat insulation layer (701) is made of aerogel material, the strength layer (702) is made of 304 stainless steel material, and the protective layer (703) is made of polytetrafluoroethylene coating.

Citation Information

Patent Citations

  • A fabric dyeing device

    CN218812599U