Steel wire rope twisting anti-overflowing device

By designing and installing a wire rope twisting anti-spinning device that includes a frame, adjustment components, cleaning components, and anti-spinning components, the problems of wire lifting and dust contamination on the surface of the wire rope are solved, enabling convenient installation and efficient cleaning of the wire rope and improving the quality of the finished product.

CN223660488UActive Publication Date: 2025-12-12RUIHAN PRECISION TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202520023157.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-12
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing wire rope twisting anti-spinning devices have a simple structure and limited function. It is inconvenient to reset the raised wires on the surface of the wire rope, and they are easily contaminated with dust and oil stains, which affects the quality of the finished product.

Method used

A wire rope twisting and anti-spinning device was designed, which includes a mounting frame, an adjustment component, a cleaning component, and an anti-spinning component. The device improves the surface quality of the wire rope by electrothermal pressing and winding the reset wire, combined with the cleaning component's sweeping and spraying dust removal.

Benefits of technology

It enables convenient installation and efficient cleaning of wire ropes, prevents wire rope from snagging, and improves the surface quality of wire ropes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel wire rope machining equipment, in particular to a steel wire rope twisting anti-overflowing device which comprises a mounting rack, a mounting groove is formed in the center of the end face of the top of the mounting rack, an adjusting assembly is arranged above the top of the mounting groove, and a cross beam frame is arranged above the top of the adjusting assembly. The cross beam frame is located over the top of the mounting groove, a cleaning assembly is arranged at one end of the top of the cross beam frame, and an anti-thread-overflowing assembly is arranged at the other end of the top of the cross beam frame; the steel wire rope twisting anti-overflowing device is simple in structure and convenient and fast to install; during use, the steel wire rope can be conveniently subjected to electric heating pressing and winding, so that a steel wire emerging from the steel wire rope can be wound and reset, and the situation of wire emerging of the steel wire rope is effectively avoided; and moreover, the twisted steel wire rope can be cleaned, impurities on the surface of the steel wire rope are effectively removed through sweeping dust removal and spraying dust removal, and the surface quality of the steel wire rope can be improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of wire rope processing equipment, and in particular to a wire rope twisting anti-spinning device. Background Technology

[0002] Wire rope is a rope-like structure made of multiple strands of steel wire through a twisting process. Wire rope has high strength and can be used to lift heavy objects and traction objects. It is widely used in the construction, transportation, mining, and marine industries. During the wire rope twisting process, in order to prevent the steel wires from becoming loose or warped after twisting, a wire rope twisting anti-spinning device is usually required.

[0003] In the prior art, CN113550162A discloses a twisting anti-spinning combination device and method, including a built-in slider adjusting screw, a tension stabilizing ∞-shaped guide wheel, a built-in rotating bearing assembly, a housing support, a core wire anti-jumping limiting bearing assembly, a core wire pre-deformation gear assembly, and a mounting plate;

[0004] Existing wire rope twisting anti-spinning devices are rudimentary in structure and have limited functionality. During use, it is inconvenient for the steel wires on the surface of the wire rope to return to their original position after they have curled up, thus affecting the surface finish of the wire rope. Furthermore, during the twisting process, the wire rope is easily contaminated with dust and oil stains, which affects the quality of the finished product. Therefore, a wire rope twisting anti-spinning device is proposed to address the above problems. Utility Model Content

[0005] The present invention addresses the problem of providing a wire rope twisting anti-snagging device, which has a simple structure and is easy to install. During use, it facilitates electrothermal pressing and winding of the wire rope, allowing any protruding wires to be wound back into place, thus effectively preventing wire protrusion. Furthermore, it allows for the cleaning of the twisted wire rope through sweeping and spraying, effectively removing impurities from the surface and improving the surface quality of the wire rope.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A wire rope twisting anti-snagging device includes an installation frame. An installation groove is provided in the center of the top end face of the installation frame, and an adjustment component is provided above the top of the installation groove. A crossbeam is provided above the top of the adjustment component and is located directly above the top of the installation groove. A cleaning component is provided at one top end of the crossbeam and an anti-snagging component is provided at the other top end of the crossbeam.

[0008] The cleaning assembly includes a first electric guide rail, which is fixedly installed at one end of the top of the crossbeam frame. A first guide rail slide is connected and installed above the top of the first electric guide rail. An annular cleaning frame is fixedly installed at the center of the top of the first guide rail slide. A second electric guide rail is fixedly installed at the center of the inner wall of the annular cleaning frame. A second guide rail slide is installed at the center of the end face of the second electric guide rail. A first electric cylinder is fixedly installed at the center of the outer wall of the second guide rail slide. A first piston rod is installed on one side of the first electric cylinder. An arc-shaped cleaning frame is fixedly installed on one side of the first piston rod. A plurality of dust removal fibers are fixedly installed on the inner end face of the arc-shaped cleaning frame. A cleaning nozzle is provided on the outer side of the arc-shaped cleaning frame.

[0009] Furthermore, a structural bracket is fixedly installed at one end of the second guide rail slide, and a spray bracket is fixedly installed on the inner side of one end of the structural bracket, with the cleaning nozzle fixedly installed at the center of the end face of the spray bracket; this facilitates the support and fixation of the cleaning nozzle through the structural bracket and the spray bracket, thereby improving the structural stability of the cleaning nozzle.

[0010] Furthermore, a linkage rod is fixedly installed on the outer side of one end of the spray bracket, and the linkage rod passes through the annular cleaning frame and is connected to a support back plate. A water storage tank is fixedly installed on the outer end face of the support back plate, and an electric hydraulic pump is fixedly installed on one end of the outer wall of the water storage tank. One end of the electric hydraulic pump is connected to the inside of the water storage tank through a pipe. One end of the electric hydraulic pump is connected to a spray pipe, and the other end of the spray pipe passes through the structural bracket and is connected to the cleaning nozzle, which facilitates the supply of cleaning water to the cleaning nozzle.

[0011] Furthermore, a guide groove is provided on one side of the outer wall of the annular cleaning rack at the bottom of the support back plate. A guide protrusion is fixedly installed on the inner end face of one end of the support back plate, and one end of the guide protrusion is inserted into the inside of the guide groove. As the support back plate moves, the guide protrusion slides inside the guide groove, which has a good limiting and guiding effect and improves the moving stability of the support back plate.

[0012] Furthermore, the adjustment assembly includes a third electric guide rail, which is fixedly installed in the center of the inner wall of the mounting groove. A third guide rail slide is connected and installed on the outer side of the third electric guide rail. A third guide rail slide is fixedly installed at the center of its top end, and a second electric cylinder is installed at the center of its top end. A second piston rod is installed at the center of its top end, and a structural top seat is fixedly installed at the top end of the second piston rod. The top end of the structural top seat is fixedly connected to the center of the bottom end face of the crossbeam frame. The adjustment assembly facilitates the adjustment of the position of the crossbeam frame, improving ease of use.

[0013] Furthermore, the anti-slip wire assembly includes a third electric cylinder, which is fixedly installed at the other end of the top of the crossbeam frame. A third piston rod is installed at the center of the top of the third electric cylinder. A limiting cylinder is fixedly installed at the top of the third piston rod. A fourth electric cylinder is fixedly installed on three sides of the outer wall of the limiting cylinder. A fourth piston rod is installed at the center of the inner end face of the fourth electric cylinder. One end of the fourth piston rod passes through the limiting cylinder and is connected to an arc-shaped heating plate. The included angle between the three arc-shaped heating plates is 120°. The anti-slip wire assembly facilitates the compression and winding of the wire rope, thereby preventing slippage.

[0014] Furthermore, mounting plates are fixedly installed on the bottom sides of both end faces of the mounting frame, and two mounting positioning holes are opened on the end face of the mounting plates; this facilitates connection with the mounting structure by using fasteners passing through the mounting positioning holes, so that the mounting plates are fixed on the outside of the mounting structure, improving the ease of installation.

[0015] The beneficial effects of this utility model are as follows: the wire rope twisting anti-snagging device has a simple structure and is easy to install; during use, the height of the anti-snagging component can be easily adjusted by setting the adjustment component, so that the anti-snagging component can easily perform electrothermal pressing and winding of the wire rope, so that the protruding wires of the wire rope can be wound back, thereby effectively preventing the wire rope from slipping; in addition, the cleaning component can also clean the twisted wire rope, and through sweeping and spraying dust removal, impurities on the surface of the wire rope can be effectively removed, which is conducive to improving the surface quality of the wire rope. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the first overall structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the second overall structure of the present invention;

[0018] Figure 3 This is the overall front view of the present invention;

[0019] Figure 4 for Figure 3 Schematic diagram of the cross section of AA;

[0020] Figure 5 This is an overall side view of the present invention;

[0021] Figure 6 This is a top view of the entire utility model;

[0022] Figure 7 This is a partial structural diagram of the cleaning component of this utility model.

[0023] Legend:

[0024] 1. Mounting frame; 2. Mounting slot; 3. Adjustment assembly; 4. Crossbeam frame; 5. Cleaning assembly; 6. Anti-screw assembly; 7. Assembly plate; 8. Mounting positioning hole; 31. Third electric guide rail; 32. Third guide rail slide; 33. Second electric cylinder; 34. Second piston push rod; 35. Structural top seat; 51. First electric guide rail; 52. First guide rail slide; 53. Circular cleaning rack; 54. Second electric guide rail; 55. Second guide rail slide; 56. First electric cylinder; 57. 58. Piston push rod; 59. Arc-shaped cleaning frame; 50. Dust removal fibers; 510. Structural support; 511. Linkage rod; 512. Support back plate; 513. Guide protrusion; 514. Water tank; 515. Electric hydraulic pump; 516. Spray pipe; 517. Spray bracket; 518. Cleaning nozzle; 519. Guide slide; 61. Third electric cylinder; 62. Third piston push rod; 63. Limiting cylinder; 64. Fourth electric cylinder; 65. Fourth piston push rod; 66. Arc-shaped electric heating plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Specific implementation examples are given below.

[0027] See Figures 1-7 A wire rope twisting anti-snagging device includes a mounting frame 1, which has good load-bearing capacity. A mounting groove 2 is formed in the center of the top end face of the mounting frame 1, and an adjustment component 3 is provided above the top of the mounting groove 2 for easy installation and fixation inside the mounting groove 2. A crossbeam 4 is provided above the top of the adjustment component 3, and the crossbeam 4 is located directly above the top of the mounting groove 2, allowing for easy adjustment of its position via the adjustment component 3. A cleaning component 5 is provided at one top end of the crossbeam 4, and an anti-snagging component 6 is provided at the other top end. The cleaning component 5 facilitates cleaning and dust removal of the outer side of the wire rope, while the anti-snagging component 6 facilitates winding and securing of the wire rope.

[0028] The cleaning assembly 5 includes a first electric guide rail 51, which is fixedly installed at one top end of the crossbeam frame 4. A first guide rail slide 52 is connected and installed above the top of the first electric guide rail 51. An annular cleaning frame 53 is fixedly installed at the center of the top of the first guide rail slide 52. A second electric guide rail 54 is fixedly installed at the center of the inner wall of the annular cleaning frame 53. A second guide rail slide 55 is installed at the center of the end face of the second electric guide rail 54. A first electric cylinder 5 is fixedly installed at the center of the outer wall of the second guide rail slide 55. 6. A first piston push rod 57 is installed on one side of the first electric cylinder 56, and an arc-shaped cleaning frame 58 is fixedly installed on one side of the first piston push rod 57. A plurality of dust-removing fibers 59 are fixedly installed on the inner wall end face of the arc-shaped cleaning frame 58, and a cleaning nozzle 518 is provided on the outer side of the arc-shaped cleaning frame 58. A structural bracket 510 is fixedly installed at one end of the second guide rail slide 55, and a spray bracket 517 is fixedly installed on the inner side of one end of the structural bracket 510. The cleaning nozzle 518 is fixedly installed on the spray bracket 517. At the center of the end face, the cleaning nozzle 518 can be easily supported and fixed by the structural bracket 510 and the spray bracket 517, improving the structural stability of the cleaning nozzle 518; a connecting rod 511 is fixedly installed on the outer side of one end of the spray bracket 517, and the connecting rod 511 passes through the annular cleaning frame 53 and is connected to a support back plate 512. A water tank 514 is fixedly installed on the outer end face of the support back plate 512, and an electric hydraulic pump 515 is fixedly installed on one end of the outer wall of the water tank 514. One end of the electric hydraulic pump 515 is connected to the inner end of the water tank 514. The pipe is connected to the interior of the water storage tank 514. One end of the electric hydraulic pump 515 is connected to a spray pipe 516, and the other end of the spray pipe 516 passes through the structural bracket 510 and is connected to the cleaning nozzle 518; this facilitates the supply of cleaning water to the cleaning nozzle 518. A guide groove 519 is provided on one side of the outer wall of the annular cleaning frame 53 at the bottom of the support back plate 512. A guide protrusion 513 is fixedly installed on the inner end face of one end of the support back plate 512, and one end of the guide protrusion 513 is inserted into the interior of the guide groove 519.A steel wire rope is inserted into the annular cleaning frame 53. When the first electric guide rail 51 is working, the first guide rail slide 52 drives the annular cleaning frame 53 to slide to a suitable position on the top of the first electric guide rail 51. Then, the first electric cylinder 56 is working, causing the first piston push rod 57 to push the arc-shaped cleaning frame 58 to move, so that several dust-collecting fibers 59 contact the outer wall of the steel wire rope. When the second electric guide rail 54 inside the annular cleaning frame 53 is working, the second guide rail slide 55 slides on the outside of the second electric guide rail 54, thereby driving the dust-collecting fibers 59 to rotate and clean the outside of the steel wire rope. During movement, the structural support 510 drives the connecting rod 511 and the spray support 517 to move respectively. On the outside of the support back plate 512, the electric hydraulic pump 515 operates, transporting the cleaning solution inside the water tank 514 through the pipeline and the spray pipe 516 to the cleaning nozzle 518 on one side of the spray support 517. The cleaning nozzle 518 then rinses and cleans the outer surface of the wire rope. As the support back plate 512 moves, the guide protrusion 513 slides inside the guide groove 519, providing good limiting and guiding effects, improving the movement stability of the support back plate 512, and effectively enhancing the cleaning stability of the wire rope.

[0029] The adjustment assembly 3 includes a third electric guide rail 31, which is fixedly installed in the center of the inner wall of the mounting groove 2. A third guide rail slide 32 is connected and installed on the outer side of the third electric guide rail 31. A third guide rail slide 32 is fixedly installed at the center of its top end, and a second electric cylinder 33 is installed at the center of its top end. A second piston push rod 34 is installed at the center of its top end, and a structural top seat 35 is fixedly installed at the top end of the second piston push rod 34. The top end of the structural top seat 35 is fixedly connected to the center of the bottom end face of the crossbeam frame 4. The adjustment assembly 3 facilitates the adjustment of the position of the crossbeam frame 4, improving ease of use. When the third electric guide rail 31 inside the mounting groove 2 is working, it causes the third guide rail slide 32 to slide. At the same time, when the second electric cylinder 33 is working, it pushes the structural top seat 35 up and down through the second piston push rod 34, thereby moving the crossbeam frame 4 to a suitable height position.

[0030] The anti-slip wire assembly 6 includes a third electric cylinder 61, which is fixedly installed at the other end of the top of the crossbeam frame 4. A third piston rod 62 is installed at the center of the top of the third electric cylinder 61. A limiting cylinder 63 is fixedly installed at the top of the third piston rod 62. A fourth electric cylinder 64 is fixedly installed on three sides of the outer wall of the limiting cylinder 63. A fourth piston rod 65 is installed at the center of the inner end face of the fourth electric cylinder 64. One end of the fourth piston rod 65 passes through the limiting cylinder 63 and is connected to an arc-shaped electric heating plate 66. The included angle between the three arc-shaped electric heating plates 66 is 120°. The anti-slip wire assembly 6 facilitates the control of the wire rope. The process involves pressing and winding to prevent wire from protruding. The third electric cylinder 61 operates, adjusting the height of the limiting cylinder 63 via the third piston push rod 62, facilitating the passage of one end of the wire rope through the limiting cylinder 63. When the fourth electric cylinder 64 outside the limiting cylinder 63 operates, the fourth piston push rod 65 pushes the arc-shaped heating plate 66 to move. After the three arc-shaped heating plates 66 are energized and heated, their inner walls contact and adhere to the outer wall of the wire rope. The arc-shaped heating plates 66 electrically heat the protruding wires of the wire rope. As the wire rope continuously twists and rotates, the heated wires are continuously pressed and solidified by electrothermal action, effectively improving the surface quality of the wire rope.

[0031] The mounting frame 1 has mounting plates 7 fixedly installed on both sides of the bottom surface, and the mounting plates 7 have two mounting positioning holes 8 on their end faces; this facilitates the connection between the mounting plates 7 and the mounting structure by using fasteners to pass through the mounting positioning holes 8, so that the mounting plates 7 are fixed on the outside of the mounting structure, thus improving the ease of installation.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A wire rope twisting anti-spinning device, characterized in that, The device includes a mounting frame (1), a mounting groove (2) is provided in the center of the top end face of the mounting frame (1), and an adjustment component (3) is provided above the top of the mounting groove (2). A crossbeam frame (4) is provided above the top of the adjustment component (3), and the crossbeam frame (4) is located directly above the top of the mounting groove (2). A cleaning component (5) is provided at one end of the top of the crossbeam frame (4), and an anti-screw assembly (6) is provided at the other end of the top of the crossbeam frame (4). The cleaning component (5) includes a first electric guide rail (51), which is fixedly installed at one end of the top of the crossbeam frame (4). A first guide rail slide (52) is connected and installed above the top of the first electric guide rail (51). A ring cleaning frame (53) is fixedly installed at the center of the top of the first guide rail slide (52). A second electric guide rail (54) is fixedly installed at the center of the inner wall of the ring cleaning frame (53). A second guide rail slide (55) is installed at the center of the end face of the second electric guide rail (54). A first electric cylinder (56) is fixedly installed at the center of the outer wall of the second guide rail slide (55). A first piston rod (57) is installed on one side of the first electric cylinder (56). An arc-shaped cleaning frame (58) is fixedly installed on one side of the first piston rod (57). A plurality of dust removal fibers (59) are fixedly installed on the inner wall end face of the arc-shaped cleaning frame (58). A cleaning nozzle (518) is provided on the outer side of the arc-shaped cleaning frame (58).

2. The wire rope twisting anti-snagging device according to claim 1, characterized in that, A structural bracket (510) is fixedly installed at one end of the second guide rail slide (55), and a spray bracket (517) is fixedly installed on the inner side of one end of the structural bracket (510), and a cleaning nozzle (518) is fixedly installed at the center of the end face of the spray bracket (517).

3. The wire rope twisting anti-snagging device according to claim 2, characterized in that, A linkage rod (511) is fixedly installed on the outer side of one end of the spray bracket (517), and the linkage rod (511) passes through the annular cleaning frame (53) and is connected to a support back plate (512). A water storage tank (514) is fixedly installed on the outer end face of the support back plate (512), and an electric hydraulic pump (515) is fixedly installed on one end of the outer wall of the water storage tank (514). One end of the electric hydraulic pump (515) is connected to the inside of the water storage tank (514) through a pipe. One end of the electric hydraulic pump (515) is connected to a spray pipe (516), and the other end of the spray pipe (516) passes through the structural bracket (510) and is connected to the cleaning nozzle (518).

4. The wire rope twisting anti-snagging device according to claim 3, characterized in that, The outer wall of the ring cleaning rack (53) is provided with a guide groove (519) at the bottom of the support back plate (512). A guide protrusion (513) is fixedly installed on the inner end face of one end of the support back plate (512), and one end of the guide protrusion (513) is inserted into the inside of the guide groove (519).

5. A wire rope twisting anti-snagging device according to claim 4, characterized in that, The adjustment component (3) includes a third electric guide rail (31), which is fixedly installed in the center of the inner wall of the mounting groove (2). A third guide rail slide (32) is connected and installed on the outer side of the third electric guide rail (31). A third guide rail slide (32) is fixedly installed at the center of the top of the third guide rail slide (32). A second electric cylinder (33) is installed at the center of the top of the third guide rail slide (32). A second piston push rod (34) is installed at the center of the top of the second electric cylinder (33). A structural top seat (35) is fixedly installed at the top of the second piston push rod (34). The top of the structural top seat (35) is fixedly connected to the center of the bottom end face of the crossbeam frame (4).

6. A wire rope twisting anti-snagging device according to claim 5, characterized in that, The anti-slip assembly (6) includes a third electric cylinder (61), which is fixedly installed at the other end of the top of the crossbeam frame (4). A third piston push rod (62) is installed at the center of the top of the third electric cylinder (61). A limiting cylinder (63) is fixedly installed at the top of the third piston push rod (62). A fourth electric cylinder (64) is fixedly installed on three sides of the outer wall of the limiting cylinder (63). A fourth piston push rod (65) is installed at the center of the inner end face of the fourth electric cylinder (64). One end of the fourth piston push rod (65) passes through the limiting cylinder (63) and is connected to an arc-shaped electric heating plate (66). The included angle between the three arc-shaped electric heating plates (66) is 120°.

7. A wire rope twisting anti-snagging device according to claim 6, characterized in that, The mounting frame (1) has mounting plates (7) fixedly installed on the bottom side of both ends, and the mounting plates (7) have two mounting positioning holes (8) on their ends.

Citation Information

Patent Citations

  • Combination device and method for preventing wire exposure during twisting

    CN113550162A