Pressure-stabilizing glass fiber reinforced plastic pump station
By introducing components such as electrode plates and electrical control boxes, as well as a triangular elastic surface structure, into the FRP pump station, the problem of insufficient seismic stability of the FRP pump station was solved, achieving the effects of pressure stabilization, seismic resistance, and stable pipeline connection.
Patent Information
- Application Number
- CN202520019472.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing fiberglass pump stations are insufficient in terms of seismic stability, especially the stability of vertical submersible pumps, which affects the connection of pipelines and the conductivity of pressure pipes.
By designing a structure that includes electrode plates, electrical control box, tank cap shell, pump station body, clamp base and underground base, and combining components such as submersible pump connecting seat, cap, sleeve and damping frame, a triangular elastic surface structure is formed to enhance the pump station's seismic resistance and pressure stabilization capability.
It achieves pressure stabilization and seismic resistance for fiberglass pump stations, ensuring stable operation of submersible pumps and stable delivery of pressure pipes, and improving overall seismic performance.
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Figure CN223660943U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiberglass technology, specifically to a pressure-stabilized fiberglass pump station. Background Technology
[0002] A pumping station is a device and engineering project that can provide hydraulic and pneumatic power with a certain pressure and flow rate. Pumps and pumping station projects are collectively referred to as the water inlet, water outlet, pump house and other buildings of irrigation and drainage pumping stations. Fiberglass pumping stations are lightweight, occupy little space, and are easy to transport and install. They are made by winding glass fibers with resin matrix weight layer by layer onto a rotating core membrane according to process requirements, with quartz sand evenly spread between the fibers as a sand layer. Its pipe wall structure is reasonable and advanced, which can give full play to the role of the material and improve rigidity while meeting the strength requirements.
[0003] Existing pump stations made of fiberglass are lightweight and lack sufficient seismic stability, while cement pump stations are heavy and inconvenient to assemble, transport and maintain. For comprehensive use, fiberglass pump station equipment is still needed. The vertical submersible pumps of fiberglass pump stations are a crucial link in stabilizing pipeline connections and pressure pipe conduction. Currently, fiberglass pump stations still lack the seismic stability of vertical submersible pumps. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a pressure-stabilizing fiberglass pump station. This solves the problem that existing pump stations, combined with fiberglass materials, are lightweight and lack sufficient seismic stability, while cement pump stations are heavy and inconvenient to assemble, transport, and maintain. Therefore, fiberglass pump station equipment is still needed for comprehensive use. The vertical submersible pump in the fiberglass pump station is a crucial link in stabilizing pipeline connections and pressure pipe conduction. Currently, fiberglass pump stations still lack the seismic stability of vertical submersible pumps.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pressure-stabilized fiberglass pump station, comprising an electrode plate, an electrical control box, a tank cap shell, a pump station body, a clamp base, and a buried base. The electrode plate is vertically inserted into the front of the electrical control box, which is mounted on the top of the tank cap shell. The tank cap shell and the clamp base are nested on the upper and lower sides of the pump station body, respectively. The clamp base and the buried base are nested together. The submersible pump of the pump station body is interconnected with the pipe of the buried base through the clamp base. The submersible pump of the pump station body, equipped with a connecting seat, enables pressure-stabilized and shock-resistant operation of the pump station body.
[0006] Preferably, the pump station body includes an outer shell, an inner chamber, a layered plate, a submersible pump connector, and pressure pipes. The outer shell and the inner chamber are an integral structure. The layered plate is horizontally inserted into the middle section of the inner chamber. There are two or more pressure pipes, all of which vertically penetrate the inner chamber and the layered plate. There are two submersible pump connectors, both of which are installed on the top of the bottom surface of the inner chamber and the top of the clamp base.
[0007] The submersible pump connector allows the submersible pump base to be inserted into the underground pipeline of the corresponding underground base to conduct water flow and pump pressure, so that the submersible pump connector can play the role of connecting and conducting the entire fiberglass pump station base.
[0008] Preferably, the submersible pump connector includes a cap, a damping frame, a sleeve, and a connecting plate seat. The cap is inserted into the top of the sleeve, the damping frame is installed inside the sleeve, the connecting plate seat is nested under the bottom of the sleeve, and the connecting plate seat is installed on the top of the bottom surface of the inner chamber and the top of the clamp base.
[0009] By incorporating a damping frame that is narrower at the top and wider at the bottom, consisting of a cap, sleeve, and connecting plate base, the pressure stabilization and seismic resistance of the fiberglass pump station's damping and unloading structure are improved.
[0010] Preferably, the damping frame includes a damping ball, a spring tube, a support plate, a torsion spring tube, and a patch plate. Two spring tubes are provided and are respectively inserted into the lower left and right corners of the damping ball. The spring tube is fixed on the top of the support plate. A torsion spring tube is fixed between the two support plates. The patch plate is fixed to the support plate as a whole.
[0011] By forming a triangular elastic surface structure with the damping ball, the inclined surface of the spring tube at the lower left and right corners, and the lateral elasticity of the torsion spring tube, a combined seismic and pressure-stabilizing fiberglass pump station base can be achieved, which combines elastic unloading and damping unloading. Furthermore, by forming a triangular plate structure with vertical and horizontal planes through the support plate and the patch plate, a seismic effect of increasing the bearing capacity of the rigid support and stabilizing the pressure of the fiberglass pump station can be achieved.
[0012] Preferably, the damping ball, together with the spring tube inclined surface elastic force at the lower left and right corners and the lateral elastic force of the torsion spring tube, forms a triangular elastic surface structure.
[0013] The triangular elastic surface structure enables the integrated seismic and pressure-stabilizing fiberglass pump station base to achieve both elastic unloading and damping unloading.
[0014] Preferably, the support plate and the patch plate form a triangular plate structure in which the vertical and horizontal planes intersect.
[0015] The triangular plate structure can achieve the effect of increasing the bearing capacity of rigid support and stabilizing the seismic resistance of FRP pump stations.
[0016] This utility model provides a pressure-stabilized fiberglass pump station, which has the following beneficial effects:
[0017] This type of pressure-stabilizing fiberglass pump station involves assembling electrode plates and an electrical control box onto the tank cap shell. The pump station's outer shell and inner chamber are connected by a clamp base and a buried base, allowing the buried pipeline to connect to the pressure pipe, a layered plate, and a submersible pump connection seat, enabling the pump station to operate. The buried pipe then connects to the submersible pump's connection plate, allowing the submersible pump to operate smoothly. Simultaneously, a damping frame built into the cap and sleeve allows the damping ball to connect to the support plate and torsion spring tube on the spring tube, forming a top triangular spring tube damping motion for shock absorption and vibration reduction. The support plate and patch plate then form a stable support structure at the bottom, creating a triangular support structure. This allows the fiberglass pump station to be installed with pressure stabilization and vibration resistance, and the pressure pipe, connected to the submersible pump via the buried pipe, also ensures more stable pressure delivery. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of a pressure-stabilizing fiberglass pump station according to the present invention.
[0019] Figure 2 This is a partial internal three-dimensional structural diagram of a pressure-stabilizing fiberglass pump station according to the present invention;
[0020] Figure 3 This is a three-dimensional perspective structural diagram of the submersible pump connector of this utility model;
[0021] Figure 4 This is a three-dimensional structural diagram of the damping frame of this utility model;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the bracket upright plate 4423 and the patch plate of this utility model.
[0023] In the diagram: Electrode plate 1, Electrical control box 2, Tank cap shell 3, Pump station body 4, Clamp base 5, Buried base 6, Outer shell 41, Inner chamber 42, Layered plate 43, Submersible pump connecting seat 44, Pressure pipe 45, Cap 441, Damping frame 442, Sleeve 443, Connecting plate seat 444, Damping ball 4421, Bourdon tube 4422, Support plate 4423, Torsion spring tube 4424, Patching plate 4425. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5This utility model provides a pressure-stabilized fiberglass pump station, including an electrode plate 1, an electrical control box 2, a tank cap shell 3, a pump station body 4, a clamp base 5, and a buried base 6. The electrode plate 1 is vertically inserted into the front side of the electrical control box 2. The electrical control box 2 is installed on the top of the tank cap shell 3. The tank cap shell 3 and the clamp base 5 are respectively nested on the upper and lower sides of the pump station body 4. The clamp base 5 and the buried base 6 are nested together. The submersible pump of the pump station body 4 is interconnected with the pipe of the buried base 6 through the clamp base 5. The submersible pump of the pump station body 4 with a connecting seat can stabilize the pressure and resist vibration of the pump station body 4.
[0026] Because existing pump stations made of fiberglass are lightweight and lack sufficient seismic stability, while cement pump stations are heavy and inconvenient to assemble, transport and maintain, fiberglass pump station equipment is still needed for comprehensive use. The vertical submersible pumps of fiberglass pump stations are a crucial link in stabilizing pipeline connections and pressure pipe conduction. However, current fiberglass pump stations still lack the seismic stability of vertical submersible pumps.
[0027] The pump station body 4 is provided with an outer shell 41, an inner chamber 42, a layered plate 43, a submersible pump connecting seat 44, and a pressure pipe 45. The outer shell 41 and the inner chamber 42 are an integral structure. The layered plate 43 is horizontally inserted into the middle section of the inner chamber 42. There are two or more pressure pipes 45, all of which vertically penetrate the inner chamber 42 and the layered plate 43. There are two submersible pump connecting seats 44, both of which are installed on the top of the bottom surface of the inner chamber 42 and on the top of the clamp base 5.
[0028] It should be noted that the submersible pump connector 44 and pressure pipe 45 can be inserted into the underground pipe of the corresponding underground base 6 to conduct water flow pump pressure, so that the submersible pump connector 44 can play the role of connecting and conducting the entire fiberglass pump station base.
[0029] The submersible pump connector 44 is provided with a cap 441, a damping frame 442, a sleeve 443, and a connecting plate seat 444. The cap 441 is inserted into the top of the sleeve 443, the damping frame 442 is installed inside the sleeve 443, and the connecting plate seat 444 is nested under the bottom of the sleeve 443. The connecting plate seat 444 is installed on the top of the bottom surface of the inner cavity 42 and the top of the clamp base 5.
[0030] It should be noted that the damping and unloading structure of the fiberglass pump station has an improved pressure stabilization and seismic resistance effect by using a built-in damping frame 442 that is narrow at the top and wide at the bottom, consisting of a cap 441, a sleeve 443, and a connecting plate base 444.
[0031] The damping frame 442 is provided with a damping ball 4421, a spring tube 4422, a support plate 4423, a torsion spring tube 4424, and a patch plate 4425. There are two spring tubes 4422, which are respectively inserted into the lower left and right corners of the damping ball 4421. The spring tube 4422 is fixed on the top of the support plate 4423. The torsion spring tube 4424 is fixed between the two support plates 4423. The patch plate 4425 is fixed to the support plate 4423 as a whole.
[0032] It should be noted that the damping ball 4421, the inclined elastic force of the spring tube 4422 at the lower left and right corners, and the lateral elastic force of the torsion spring tube 4424 form a triangular elastic surface structure, which can realize the comprehensive seismic and pressure-stabilizing fiberglass pump station base of elastic unloading and damping unloading. Furthermore, the support plate 4423 and the patch plate 4425 form a triangular plate surface structure with vertical and horizontal planes intersecting, which can realize the effect of increasing the bearing capacity of the rigid support and stabilizing the pressure of the fiberglass pump station.
[0033] Workers assemble electrode plate 1 and electrical control box 2 on tank cap shell 3. Through the outer shell 41 and inner chamber 42 of pump station body 4, clamp base 5 is inserted and covered with buried base 6, allowing buried pipe to connect pressure pipe 45 to conduct layer plate 43 and submersible pump connection seat 44, so that pump station can start operation. Then, buried pipe connects to submersible pump connection plate seat 444, allowing submersible pump to work smoothly. At the same time, through the damping frame 442 built into cap 441 and sleeve 443, damping ball 4421 connects to support plate 4423 and torsion spring tube 4424 on spring tube 4422, forming a top triangular spring tube damping movement shock absorption and anti-vibration effect. Then, through support plate 4423 and patch plate 4425, a bottom support triangle is formed to form a stable support frame effect, allowing fiberglass pump station to be installed with stable pressure and anti-vibration, and the pressure pipe 45 connected to the buried pipe of submersible pump also delivers work with more stable pressure.
[0034] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application.
Claims
1. A pressure-stabilized fiberglass pump station, characterized in that: The system includes an electrode plate (1), an electrical control box (2), a tank cap shell (3), a pump station body (4), a clamp base (5), and a buried base (6). The electrode plate (1) is vertically inserted into the front side of the electrical control box (2). The electrical control box (2) is installed on the top of the tank cap shell (3). The tank cap shell (3) and the clamp base (5) are nested on the upper and lower sides of the pump station body (4), respectively. The clamp base (5) and the buried base (6) are nested together. The submersible pump of the pump station body (4) is interconnected with the pipe of the clamp base (5) and the buried base (6). The submersible pump of the pump station body (4) with a connecting seat can stabilize the pressure and resist vibration of the pump station body (4).
2. The pressure-stabilizing fiberglass pump station according to claim 1, characterized in that: The pump station body (4) is provided with an outer shell (41), an inner chamber (42), a layered plate (43), a submersible pump connector (44), and a pressure pipe (45). The outer shell (41) and the inner chamber (42) are an integral structure. The layered plate (43) is horizontally inserted into the middle section of the inner chamber (42). There are two or more pressure pipes (45), all of which vertically penetrate the inner chamber (42) and the layered plate (43). There are two submersible pump connectors (44), both of which are installed on the top of the bottom surface of the inner chamber (42) and the top of the clamp base (5).
3. A pressure-stabilizing fiberglass pump station according to claim 2, characterized in that: The submersible pump connector (44) is provided with a cap (441), a damping frame (442), a sleeve (443), and a connecting plate seat (444). The cap (441) is inserted into the top of the sleeve (443), the damping frame (442) is installed inside the sleeve (443), the connecting plate seat (444) is nested under the bottom of the sleeve (443), and the connecting plate seat (444) is installed on the top of the bottom surface of the inner cavity (42) and the top of the clamp base (5).
4. A pressure-stabilizing fiberglass pump station according to claim 3, characterized in that: The damping frame (442) is provided with a damping ball (4421), a spring tube (4422), a support plate (4423), a torsion spring tube (4424), and a patch plate (4425). There are two spring tubes (4422) and they are respectively inserted into the lower left and right corners of the damping ball (4421). The spring tube (4422) is fixed on the top of the support plate (4423). The torsion spring tube (4424) is fixed between the two support plates (4423). The patch plate (4425) is fixed to the support plate (4423) as a whole.
5. A pressure-stabilizing fiberglass pump station according to claim 4, characterized in that: The damping ball (4421), together with the inclined surface elastic force of the spring tube (4422) at the lower left and right corners and the lateral elastic force of the torsion spring tube (4424), form a triangular elastic surface structure.
6. A pressure-stabilizing fiberglass pump station according to claim 4, characterized in that: The support plate (4423) and the patch plate (4425) form a triangular plate structure with vertical and horizontal planes intersecting.