Grouting device for iron ore filling

By introducing a cooling and anti-solidification mechanism into the grouting device for iron ore filling, the problem of blockage caused by grout solidification at high temperatures was solved, and the device was made portable and efficient for grouting.

CN223661915UActive Publication Date: 2025-12-12JINAN IRON & STEEL GRP SHIMEN IRON ORE CO LTD
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Patent Information

Application Number
CN202423307969.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-12
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing grouting devices for iron ore backfilling are prone to grout solidification under high-temperature conditions, leading to blockages and affecting backfilling efficiency.

Method used

A grouting device with cooling and anti-coagulation mechanisms was designed, including a movable base, a cooling chamber, a mixing chamber, a stirring rod, and a vibration anti-clogging mechanism. The stirring rod stirs the grout and the condenser cools it down, while the vibration anti-clogging mechanism prevents clogging.

Benefits of technology

It achieves the prevention of grout solidification in high-temperature environments, ensuring grouting efficiency, preventing equipment blockage, and facilitating equipment movement and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grouting device for iron ore filling, which relates to the field of iron ore filling and comprises a movable base and a cooling bin arranged at the upper end of the movable base, a mixing bin is arranged at the upper end of the cooling bin, the right side of the mixing bin is communicated with a grouting pipe, and a filter plate is fixedly mounted on the inner wall of the mixing bin. A driving motor is arranged at the upper end of the mixing bin, a cooling anti-solidification mechanism is arranged at the output end of the driving motor, and a stirring rod is arranged on the cooling anti-solidification mechanism. According to the grouting device for iron ore filling, when slurry falls onto a filter plate, a driving motor is started, a stirring rod is driven to rotate through the output end of the driving motor, the slurry on the filter plate can be driven to be stirred and mixed through rotation of the stirring rod, and after the slurry is cooled through a condenser, under the action of a water suction pump, the slurry is pumped into the filter plate. The slurry can be pumped into the mixing bin through the flow guide pipe, and water is added for mixing again, so that the low temperature of the slurry can be ensured, high-temperature solidification is prevented, and the use efficiency of the device is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to iron ore filling technical field, concretely is a grouting device for iron ore filling. BACKGROUND

[0002] The grouting device for iron ore filling is usually used in filling operation in mine exploitation to improve the stability of mine and reduce the influence on environment. Such device forms support structure by injecting slurry into mine body cavity to realize the reinforcement of mine.

[0003] In the prior art, the grouting device used for filling iron ore is too large in size, which is not easy to move and transport slurry, and is not conducive to the use of users.

[0004] In order to overcome the above-mentioned defects, the prior art (publication number CN217783691U) discloses a mine double-liquid synchronous grouting pump, which comprises a cylinder, the bottom end of the cylinder is fixedly connected with an extrusion plate, the bottom of the extrusion plate is provided with a bottom plate, the top end of the bottom plate is fixedly connected with two grouting frames, the inside of each grouting frame is provided with a piston rod, the top end of each piston rod is fixedly connected with the extrusion plate, the cylinder drives the extrusion plate to move up and down reciprocally, the extrusion plate drives the two piston rods to move up and down reciprocally in the two grouting frames, so that the slurry enters the two grouting frames through the two feeding pipes, and then enters the filter box through the two connecting pipes, the filter screen plate in the filter box filters the slurry, the oversized gravel is left on the filter screen plate, and the filtered slurry flows out of the filter box through the discharge pipe, so that the structure is simple, the filtering effect is good, and the grouting effect is good.

[0005] Although the prior art can overcome the above-mentioned defects, there are still other problems in the operation process, such as: when filling iron ore with the grouting device, if the external temperature is too high, the slurry may solidify too quickly, the water may evaporate quickly, the slurry may be blocked in the device, and the subsequent filling is not conducive. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a grouting device for iron ore filling to solve the problem that when filling iron ore with the grouting device, if the external temperature is too high, the slurry may solidify too quickly, the water may evaporate quickly, the slurry may be blocked in the device, and the subsequent filling is not conducive.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: an iron mine filling uses grouting device, including mobile base and the cooling bin of mobile base upper end setting, and the upper end of cooling bin is provided with mixing bin, and the right side of mixing bin is connected with grouting pipe, and the inner wall of mixing bin is fixedly installed with filter plate, the upper end of mixing bin is provided with driving motor, and the output of driving motor is provided with cooling anti solidification mechanism, and cooling anti solidification mechanism is provided with stirring rod, and the upper end of stirring rod is provided in the output of driving motor, the left side of mixing bin is provided with rotary rod, and the lower end of rotary rod is provided with vibration anti - blocking mechanism, and vibration anti - blocking mechanism is provided with conveying belt, and conveying belt is nested in the upper end of stirring rod and rotary rod under the action of pulley.

[0008] Further, the bottom of the mobile base is provided with four universal wheels, and the cooling bin and the mixing bin are communicated.

[0009] Further, the middle end of the grouting pipe is provided with a pressure pump, the left side of the pressure pump is fixedly installed on the right side outer wall of the cooling bin, and the left side upper end of the grouting pipe is located at the upper end of the filter plate.

[0010] Further, the stirring rod of the cooling anti solidification mechanism is rotatably connected with the mixing bin, and the middle end of the stirring rod is rotatably connected with the filter plate.

[0011] Further, the bottom of the grouting pipe is provided with a condenser, the rear end of the cooling bin is communicated with the bottom of the flow guide pipe, the upper end of the flow guide pipe is penetratingly installed at the rear end of the mixing bin, and the middle end of the flow guide pipe is provided with a water pump, and the front end of the water pump is fixedly installed at the rear end of the grouting pipe.

[0012] Further, the vibration anti blocking mechanism is provided with a fixed plate, the right side of the fixed plate is fixedly installed on the left side outer wall of the mixing bin, the inner side of the fixed plate is provided with a knocking plate, the front and rear ends of the knocking plate are fixedly installed with limit blocks, and the surface of the limit block is slidably connected with the fixed plate.

[0013] Further, the right side of the limit block is fixedly installed with a vibration spring, the right side of the vibration spring is fixedly installed on the outer side of the mixing bin, the outer side of the knocking plate corresponds to the position of the cam, and the upper end of the cam is fixedly installed at the lower end of the rotary rod.

[0014] Compared with the prior art, the utility model has the advantages that: 1. four universal wheels are arranged at the lower end of the mobile base, in use, the device can be conveniently moved by the universal wheels, and after adding slurry through the opening at the upper end of the mixing bin, the filter plate accumulated in the interior is reduced, the grouting is carried out under the action of the pressure pump and the grouting pipe, so that the grouting can be conveniently operated, and the user can use it conveniently.

[0015] Further, when the slurry falls on the filter plate, the driving motor is started to drive the stirring rod to rotate through the output end of the driving motor. The rotation of the stirring rod can drive the slurry on the filter plate to be stirred and mixed. After being cooled by the condenser, the slurry can be sucked into the mixing bin through the flow guide pipe under the action of the water pump, and be mixed with water again, so that the temperature of the slurry is low, the high-temperature solidification is prevented, and the use efficiency of the device is ensured.

[0016] 2. When the stirring rod rotates, the stirring rod drives the rotating rod to rotate through the conveying belt. The rotating rod rotates under the limiting of the limiting sleeve. With the rotation of the rotating rod, the cam at the bottom thereof presses the knocking plate, so that the mixing bin is knocked to achieve the effect of knocking and preventing blockage. Under the action of the vibration spring, the back-and-forth movement frequency of the knocking plate is improved, and the knocking efficiency is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is a rear view three-dimensional structure schematic diagram of the utility model;

[0019] Figure 3 It is a front sectional view three-dimensional structure schematic diagram of the utility model;

[0020] Figure 4 It is a side sectional view three-dimensional structure schematic diagram of the utility model;

[0021] Figure 5 It is a rotating rod top view three-dimensional structure schematic diagram of the utility model;

[0022] Figure 6 It is a rotating rod top view three-dimensional structure schematic diagram of the utility model; Figure 5 It is an enlarged structure schematic diagram of A in the utility model.

[0023] In the drawing: 1, mobile base; 2, cooling bin; 3, mixing bin; 4, filter plate; 5, grouting pipe; 6, pressure pump; 7, driving motor; 8, stirring rod; 9, condenser; 10, flow guide pipe; 11, water pump; 12, conveying belt; 13, rotating rod; 14, cam; 15, fixed plate; 16, knocking plate; 17, limiting block; 18, vibration spring. DETAILED DESCRIPTION

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: As Figures 1-3 The technical solution shown is a grouting device for iron ore filling. In order to solve the problem of inconvenient carrying and transportation of the grouting device, the following are disclosed: a movable base 1 and a cooling chamber 2 set at the upper end of the movable base 1, and a mixing chamber 3 set at the upper end of the cooling chamber 2. A grouting pipe 5 is connected to the right side of the mixing chamber 3, and a filter plate 4 is fixedly installed on the inner wall of the mixing chamber 3. Four universal wheels are set at the bottom of the movable base 1, and the cooling chamber 2 and the mixing chamber 3 are connected. A pressure pump 6 is set at the middle end of the grouting pipe 5, and the left side of the pressure pump 6 is fixedly installed on the right outer wall of the cooling chamber 2. The upper left end of the grouting pipe 5 is located at the upper end of the filter plate 4.

[0026] Four casters are provided at the lower end of the mobile base 1. During use, the device can be moved easily by the casters. At the same time, after adding slurry through the opening at the upper end of the mixing chamber 3, it will accumulate on the filter plate 4 inside. By starting the pressure pump 6, grouting is carried out under the action of the grouting pipe 5. This allows for convenient operation of grouting and is easy for users to use.

[0027] Example 2: Figures 1-4 The technical solution shown, based on Embodiment 1, discloses the following to address the problem of slurry solidification caused by high temperatures: a drive motor 7 is provided at the upper end of the mixing chamber 3, and a cooling and anti-solidification mechanism is provided at the output end of the drive motor 7. The cooling and anti-solidification mechanism is provided with a stirring rod 8, and the upper end of the stirring rod 8 is provided at the output end of the drive motor 7. The stirring rod 8 of the cooling and anti-solidification mechanism is rotatably connected to the mixing chamber 3, and the stirring rod 8 is rotatably connected to the middle end of the filter plate 4. A condenser 9 is provided at the bottom of the grouting pipe 5, and the rear end of the cooling chamber 2 is connected to the bottom of the guide pipe 10. The upper end of the guide pipe 10 is installed through the rear end of the mixing chamber 3, and a water pump 11 is provided at the middle end of the guide pipe 10. The front end of the water pump 11 is fixedly installed at the rear end of the grouting pipe 5.

[0028] When the slurry falls onto the filter plate 4, the drive motor 7 is started, and the output end of the drive motor 7 drives the stirring rod 8 to rotate. The rotation of the stirring rod 8 can stir and mix the slurry on the filter plate 4, and at the same time, the water inside is filtered, so that the water falls into the surface of the condenser 9 inside the cooling chamber 2. At the same time, cold water can also be added through the opening at the top of the mixing chamber 3. When it falls into the surface of the condenser 9 inside the cooling chamber 2, it is cooled by the condenser 9 and then pumped into the mixing chamber 3 through the guide pipe 10 under the action of the water pump 11, and water is added again for mixing. This can keep the temperature of the slurry low, prevent high temperature solidification, and ensure the efficiency of the device.

[0029] Example 3: Figures 1-6 The technical solution shown, based on Embodiment 2, discloses the following to solve the blockage problem inside the device: a rotating rod 13 is rotatably arranged on the left side of the mixing chamber 3, and a vibration anti-blockage mechanism is provided at the lower end of the rotating rod 13. The vibration anti-blockage mechanism is provided with a conveyor belt 12, and the conveyor belt 12 is nested in the upper end of the stirring rod 8 and the rotating rod 13 under the action of the pulley. The vibration anti-blockage mechanism is provided with a fixing plate 15, and the right side of the fixing plate 15 is fixedly installed on the left outer wall of the mixing chamber 3. A striking plate 16 is provided on the inner side of the fixing plate 15, and limit blocks 17 are fixedly installed at the front and rear ends of the striking plate 16. The surface of the limit block 17 is slidably connected to the fixing plate 15. A vibration spring 18 is fixedly installed on the right side of the limit block 17, and the right side of the vibration spring 18 is fixedly installed on the outer side of the mixing chamber 3. The outer side of the striking plate 16 corresponds to the position of the cam 14, and the upper end of the cam 14 is fixedly installed at the lower end of the rotating rod 13.

[0030] When the stirring rod 8 rotates, the stirring rod 8 drives the rotating rod 13 to rotate via the conveyor belt 12. The rotating rod 13 rotates under the limit of the limiting sleeve. As the rotating rod 13 rotates, the cam 14 at its bottom rotates and squeezes the striking plate 16. When the striking plate 16 is squeezed, it slides along the opening inside the fixed plate 15 through the limiting block 17, thereby knocking the mixing chamber 3 to achieve the effect of knocking and preventing blockage. Under the action of the vibration spring 18, the frequency of the back-and-forth movement of the striking plate 16 can be increased to ensure the efficiency of knocking.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A grouting device for iron ore filling, comprising a movable base (1) and a cooling chamber (2) provided at the upper end of the movable base (1), wherein a mixing chamber (3) is provided at the upper end of the cooling chamber (2), and a grouting pipe (5) is connected to the right side of the mixing chamber (3), and a filter plate (4) is fixedly installed on the inner wall of the mixing chamber (3). Its features are: The upper end of the mixing chamber (3) is provided with a drive motor (7), and the output end of the drive motor (7) is provided with a cooling and anti-solidification mechanism, and the cooling and anti-solidification mechanism is provided with a stirring rod (8), and the upper end of the stirring rod (8) is provided at the output end of the drive motor (7). The mixing chamber (3) is rotatably provided with a rotating rod (13) on the left side, and a vibration anti-blocking mechanism is provided at the lower end of the rotating rod (13). The vibration anti-blocking mechanism is provided with a conveyor belt (12), and the conveyor belt (12) is nested at the upper end of the stirring rod (8) and the rotating rod (13) under the action of the pulley.

2. The grouting device for iron ore backfilling according to claim 1, characterized in that: The bottom of the mobile base (1) is equipped with four casters, and the cooling chamber (2) and the mixing chamber (3) are connected.

3. The grouting device for iron ore backfilling according to claim 2, characterized in that: A pressure pump (6) is provided at the middle end of the grouting pipe (5), and the left side of the pressure pump (6) is fixedly installed on the right outer wall of the cooling chamber (2), and the upper left end of the grouting pipe (5) is located at the upper end of the filter plate (4).

4. The grouting device for iron ore backfilling according to claim 1, characterized in that: The stirring rod (8) of the cooling and anti-condensation mechanism is rotatably connected to the mixing chamber (3), and the stirring rod (8) is rotatably connected to the middle end of the filter plate (4).

5. A grouting device for iron ore backfilling according to claim 4, characterized in that: A condenser (9) is provided at the bottom of the grouting pipe (5), and the rear end of the cooling chamber (2) is connected to the bottom of the guide pipe (10). The upper end of the guide pipe (10) is installed through the rear end of the mixing chamber (3), and a water pump (11) is provided at the middle end of the guide pipe (10). The front end of the water pump (11) is fixedly installed at the rear end of the grouting pipe (5).

6. A grouting device for iron ore backfilling according to claim 1, characterized in that: The vibration anti-blocking mechanism is provided with a fixed plate (15), and the right side of the fixed plate (15) is fixedly installed on the left outer wall of the mixing chamber (3). A striking plate (16) is provided on the inner side of the fixed plate (15), and limit blocks (17) are fixedly installed at the front and rear ends of the striking plate (16). The surface of the limit block (17) is slidably connected to the fixed plate (15).

7. A grouting device for iron ore backfilling according to claim 6, characterized in that: A vibration spring (18) is fixedly installed on the right side of the limiting block (17), and the right side of the vibration spring (18) is fixedly installed on the outside of the mixing chamber (3). The outside of the striking plate (16) corresponds to the position of the cam (14), and the upper end of the cam (14) is fixedly installed on the lower end of the rotating rod (13).

Citation Information

Patent Citations

  • Mining double-liquid synchronous grouting pump

    CN217783691U