Combined substrate convenient for wire welding
By setting welding holes and conductive lines on the composite substrate, the wires are laid out on the outside of the aluminum substrate and then welded through, which solves the problem of inconvenience of large-angle bending at the end of the wires in the existing track light welding method, and realizes the simplification of the welding process and the improvement of welding efficiency.
Patent Information
- Application Number
- CN202520044438.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The existing wire bonding method for track lights requires bending the wire ends at a large angle from the outside of the substrate, which makes bonding inconvenient.
A composite substrate was designed, comprising a fiberglass board and an aluminum substrate. By setting bonding holes and conductive lines on the fiberglass board, the wires are laid out on the outside of the aluminum substrate and then passed through the bonding holes for welding. Electrical connection is achieved by using a solder layer, avoiding bending at the ends of the lines.
The welding process has been simplified, allowing the wire end to be directly inserted into the welding hole for welding, thus improving welding efficiency and convenience.
Smart Images
Figure CN223663283U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lighting technology, specifically to a composite substrate that facilitates wire bonding. Background Technology
[0002] Existing track lights generally use external power supplies, which have many wires and cannot be placed on the same base plate as the light source. Because wires need to be installed to connect to the base plate inside the lamp tube where the light source is installed, and the cable contains several wires, the space inside the lamp tube is very limited, and several wires need to be soldered to the base plate, so it is not possible to run the wires from the side.
[0003] Therefore, the existing wire bonding method involves passing the end of the line through the outside of the substrate and then bending it at a large angle so that the end of the line can be soldered to the light-emitting side of the substrate. This method involves bending the end of the line at too large an angle, which is inconvenient for soldering. Therefore, this application proposes a composite substrate that facilitates wire bonding. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a composite substrate that facilitates wire bonding. It solves the problem that existing wire bonding methods involve passing the end of the wire through the outside of the substrate and then bending it at a large angle so that the end of the wire can be soldered to the light-emitting side of the substrate. However, this method results in an excessively large bending angle at the end of the wire, making soldering inconvenient.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular substrate for convenient wire bonding, comprising a modular substrate unit, wherein a track light tube is disposed on the outer side of the modular substrate unit, and the modular substrate unit comprises:
[0006] A fiberglass board, wherein a first solder pad and a wire bonding hole are provided on the fiberglass board, and a conductive line is provided between the first solder pad and the wire bonding hole, and the wire bonding hole transmits current to the first solder pad through the conductive line;
[0007] An aluminum substrate is mounted on the bottom surface of a fiberglass board. A light source is embedded in the middle part of the aluminum substrate, and a second pad is provided on the aluminum substrate. A wire hole is provided between the first pad and the second pad, and a solder layer is formed in the wire hole through a soldering process. The first pad is connected to the second pad through the solder layer and provides power to the light source.
[0008] When connecting the wire to the wire bonding hole, the wire is routed on the outside of the aluminum substrate and the end of the wire passes through the wire bonding hole for welding.
[0009] Furthermore, a through hole is provided at the geometric center of the fiberglass board, and the size of the light source is adapted to the through hole.
[0010] Furthermore, the bottom surface of the fiberglass board is provided with a mounting frame, and the aluminum substrate is embedded in the mounting frame.
[0011] Furthermore, a positioning block is installed on the inner ring surface of the mounting bracket, a positioning groove is opened on the outer side of the aluminum substrate, and the positioning block is embedded in the positioning groove.
[0012] Furthermore, the mounting bracket has a through-hole for wire threading, and the wire is installed by passing through the through-hole.
[0013] Furthermore, the fiberglass board has a through first mounting hole, and the mounting bracket has a through second mounting hole.
[0014] Furthermore, the first mounting hole is connected to the second mounting hole, and the bolt can be connected to the track light tube after passing through the first mounting hole and the second mounting hole.
[0015] Furthermore, the mounting bracket has the same thickness as the aluminum substrate.
[0016] This utility model discloses a composite substrate that facilitates wire bonding, and its beneficial effects are as follows:
[0017] This convenient wire bonding substrate allows for easy connection of the aluminum substrate and wires. Simply lay the wires on the outside of the aluminum substrate, then insert the ends of the wires through the wire bonding holes for soldering. This enables the wire bonding holes to transmit current to the first pad on the fiberglass board via conductive lines. Simultaneously, the first pad connects to the second pad via a solder layer and provides power to the light source. The wire bonding is simple, eliminating the need to bend the ends of the wires; they can be directly inserted into the wire bonding holes for wire bonding. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the combined substrate unit of this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the fiberglass board of this utility model;
[0022] Figure 4This is a schematic diagram of the aluminum substrate and mounting bracket of this utility model.
[0023] In the diagram: 1. Track light tube; 2. Composite substrate unit; 21. Fiberglass board; 211. First pad; 212. Wire bonding hole; 213. Conductive line; 214. Through hole; 215. First mounting hole; 22. Aluminum substrate; 221. Light source; 222. Second pad; 223. Solder layer; 224. Positioning groove; 23. Wire; 24. Mounting bracket; 241. Positioning block; 242. Wire hole; 243. Second mounting hole. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] This application provides a convenient composite substrate for wire bonding, solving the problem of existing wire bonding methods that require the wire end to pass through the outside of the substrate and bend at a large angle to solder the wire end to the light-emitting side of the substrate. This excessive bending angle makes soldering inconvenient. In connecting the aluminum substrate 22 and the wire 23, the wire 23 is simply routed on the outside of the aluminum substrate 22, and then the end of the wire 23 is inserted through the wire bonding hole 212 for soldering. This allows the wire bonding hole 212 to transmit current to the first pad 211 on the fiberglass board 21 via the conductive line 213. Simultaneously, the first pad 211 is connected to the second pad 222 via the solder layer 223, providing power to the light source 221. The wire bonding is simple, eliminating the need to bend the end of the wire 23; it can be directly inserted into the wire bonding hole 212 for wire bonding.
[0026] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0027] This utility model discloses a composite substrate that facilitates wire bonding.
[0028] According to the appendix Figure 1-4 As shown, it includes a combined substrate unit 2, and a track light tube 1 is disposed on the outside of the combined substrate unit 2. The combined substrate unit 2 includes:
[0029] The fiberglass board 21 has a first solder pad 211 and a wire bonding hole 212, and a conductive line 213 is provided between the first solder pad 211 and the wire bonding hole 212. The wire bonding hole 212 transmits current to the first solder pad 211 through the conductive line 213.
[0030] An aluminum substrate 22 is mounted on the bottom surface of a fiberglass board 21. A light source 221 is embedded in the middle part of the aluminum substrate 22, and a second pad 222 is provided on the aluminum substrate 22. A wire hole is provided between the first pad 211 and the second pad 222, and a solder layer 223 is formed in the wire hole through a soldering process. The first pad 211 is connected to the second pad 222 through the solder layer 223 and provides power to the light source 221.
[0031] When the wire 23 is connected to the wire bonding hole 212, the wire 23 is laid on the outside of the aluminum substrate 22 and the end of the wire 23 is inserted through the wire bonding hole 212 for welding.
[0032] During the connection process between the aluminum substrate 22 and the wire 23, the wire 23 is simply laid out on the outside of the aluminum substrate 22, and then the end of the wire 23 is inserted through the wire bonding hole 212 for soldering. This allows the wire bonding hole 212 to transmit current to the first pad 211 on the fiberglass board 21 through the conductive line 213. At the same time, the first pad 211 is connected to the second pad 222 through the solder layer 223 and provides power to the light source 221. The wire bonding is simple and does not require bending the end of the wire 23. The end can be directly inserted into the wire bonding hole 212 to perform the wire bonding work.
[0033] Furthermore, a through hole 214 is provided at the geometric center of the fiberglass board 21, and the size of the light source 221 is adapted to the through hole 214.
[0034] Using the through hole 214, the light source 221 can emit light outward through the through hole 214.
[0035] Furthermore, the bottom surface of the fiberglass board 21 is provided with an annular mounting bracket 24, and the aluminum substrate 22 is embedded in the mounting bracket 24.
[0036] The mounting bracket 24 is provided, and the aluminum substrate 22 is embedded in the mounting bracket 24, so that the aluminum substrate 22 can be quickly installed. The mounting bracket 24 and the aluminum substrate 22 are of the same thickness, making the overall structure flatter and more aesthetically pleasing.
[0037] Furthermore, a positioning block 241 is installed on the inner ring surface of the mounting bracket 24, and a positioning groove 224 is opened on the outer side of the aluminum substrate 22, and the positioning block 241 is embedded in the positioning groove 224.
[0038] By using the positioning block 241 and positioning groove 224, the aluminum substrate 22 can be positioned when it is installed in the mounting bracket 24, so that the fiberglass board 21 and the aluminum substrate 22 are accurately positioned.
[0039] Furthermore, the mounting bracket 24 has a through-hole 242, and the wire 23 is installed through the through-hole 242.
[0040] The wire 23 passes through the wire hole 242 and is connected to the fiberglass board 21, so that the wire 23 does not need to contact the aluminum substrate 22, and the position of the wire 23 is positioned.
[0041] Furthermore, the fiberglass board 21 has a through first mounting hole 215, and the mounting bracket 24 has a through second mounting hole 243.
[0042] Furthermore, the first mounting hole 215 is connected to the second mounting hole 243, and after the bolt passes through the first mounting hole 215 and the second mounting hole 243, it can be connected to the track light tube 1.
[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A modular substrate for easy wire bonding, comprising a modular substrate unit (2), wherein a track light tube (1) is disposed on the outer side of the modular substrate unit (2), characterized in that, The combined substrate unit (2) includes: A fiberglass board (21) is provided with a first pad (211) and a wire bonding hole (212), and a conductive line (213) is provided between the first pad (211) and the wire bonding hole (212). The wire bonding hole (212) transmits current to the first pad (211) through the conductive line (213). An aluminum substrate (22) is mounted on the bottom surface of a fiberglass board (21). A light source (221) is embedded in the middle part of the aluminum substrate (22), and a second pad (222) is provided on the aluminum substrate (22). A wire hole is provided between the first pad (211) and the second pad (222), and a solder layer (223) is formed in the wire hole by soldering process. The first pad (211) is connected to the second pad (222) through the solder layer (223) and provides power to the light source (221). When the wire (23) is connected to the wire bonding hole (212), the wire (23) is laid on the outside of the aluminum substrate (22) and the end of the wire (23) is inserted through the wire bonding hole (212) for welding.
2. The composite substrate for convenient wire bonding according to claim 1, characterized in that, A through hole (214) is provided at the geometric center of the fiberglass board (21), and the size of the light source (221) is adapted to the through hole (214).
3. The composite substrate for convenient wire bonding according to claim 1, characterized in that, The bottom surface of the fiberglass board (21) is provided with a mounting frame (24), and the aluminum substrate (22) is embedded in the mounting frame (24).
4. A composite substrate for convenient wire bonding according to claim 3, characterized in that, The mounting bracket (24) has a positioning block (241) installed on its inner ring surface. The aluminum substrate (22) has a positioning groove (224) on its outer side, and the positioning block (241) is embedded in the positioning groove (224).
5. A composite substrate for convenient wire bonding according to claim 3, characterized in that, The mounting bracket (24) has a through-hole (242), and the wire (23) is installed through the through-hole (242).
6. A composite substrate for convenient wire bonding according to claim 3, characterized in that, The fiberglass board (21) has a through first mounting hole (215), and the mounting bracket (24) has a through second mounting hole (243).
7. A composite substrate for convenient wire bonding according to claim 6, characterized in that, The first mounting hole (215) is connected to the second mounting hole (243). After the bolt passes through the first mounting hole (215) and the second mounting hole (243), it can be connected to the track light tube (1).
8. A composite substrate for convenient wire bonding according to claim 3, characterized in that, The mounting bracket (24) has the same thickness as the aluminum substrate (22).