Wind power grouting material detecting and sampling device
By designing an automated wind power grouting material testing and sampling device, which utilizes a motor-driven transmission screw and cleaning brush, the problem of grout adhering to the surface of the sampling tube was solved, achieving automated sampling and cleaning, and reducing the workload and safety risks for operators.
Patent Information
- Application Number
- CN202422886722.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing technologies, the surface of the wind power grout sampling tube is covered with a lot of grout, which requires operators to wipe and clean, increasing the workload and posing safety risks.
A wind power grouting material testing and sampling device was designed. By combining a motor-driven transmission screw and a cleaning brush, the sampling tube can be automatically moved vertically and rotated for cleaning, reducing manual operation.
The sampling tube operation was automated, reducing the workload of operators, improving sampling efficiency and reducing safety risks.
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Figure CN223664322U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of wind power grouting material, more specifically, it relates to a kind of wind power grouting material detection sampling device. BACKGROUND
[0002] Wind power grouting material is a kind of grouting material specially used in wind power industry, which is mainly used for reinforcing and supporting wind turbine tower and foundation structure to improve the stability and safety of wind turbine, mainly used for filling inside wind turbine tower, installation of foundation grouting equipment, and support grouting, and can also be used for repairing defects such as honeycomb, leakage, crack and damaged reinforcement of protective layer of concrete, and repairing concrete structures of wall, ceiling and plant house corroded by corrosive gas.
[0003] In the prior art, the authorized publication number "CN216208959U" discloses a "small test device for wind power grouting material grouting connection performance"; it comprises: a body, including a machine body, the surface of the machine body is provided with a screen; sunshade mechanism, including fixed block, the fixed block is fixedly connected to the surface of the machine body, the inside of the fixed block penetrates the rotating rod, the surface of the rotating rod is sleeved with the screw sleeve, and the surface of the rotating rod is fixedly connected with the rotating drum. The utility model sets fixed block on the surface of the machine body, which can support the rotating drum, and the sunshade cloth wound on the surface of the rotating drum is retracted and extended on the surface of the rotating drum by rotating the rotating rod to drive the rotating drum, so that the screen can be shielded, and the screen can not be clearly seen due to sunlight when used outdoors, which can reduce the situation of misreading and missing due to unclear reading, and the staff can easily obtain the test information.
[0004] The above technical scheme needs to sample and detect wind power grouting material during testing, and the surface of the sampling tube will be attached with a lot of grouting material during sampling, so the operator needs to wipe and clean the surface of the sampling tube, which increases the workload of the operator, and the operator needs to hold the sampling tube, which causes the operator to contact with the grouting material, increasing the safety risk. Therefore, a wind power grouting material detection sampling device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a wind power grouting material detection sampling device to solve the problem that the surface of the sampling tube will be attached with a lot of grouting material, the operator needs to wipe and clean the surface of the sampling tube, which increases the workload of the operator, and the operator needs to hold the sampling tube, which causes the operator to contact with the grouting material, increasing the safety risk. To achieve the above purpose, the utility model is realized by the following technical scheme:
[0006] The utility model provides a kind of wind power grouting material detection sampling device, including support base, the one side of support base is fixedly connected with storage material cylinder, the top of support base is equipped with main communication hole, the top of support base is fixedly connected with main support frame, the one side of main support frame is fixedly connected with top fixed frame, the one side of top fixed frame is fixedly connected with No.
[0007] As a preferred scheme of the embodiment, the surface of the sampling tube is provided with a feed slot, and the inner side of the sampling tube is slidably connected with a limiting arc plate.
[0008] As a preferred scheme of the embodiment, the two sides of the sampling tube are fixedly connected with side limiting frames, and the top of the side limiting frames is fixedly connected to the bottom of the bottom connecting plate.
[0009] As a preferred scheme of the embodiment, the surface of the side limiting frame is provided with a limiting hole, the inner side of the side limiting frame is provided with a side rail, and the surface of the side rail is slidably connected with a transmission plate.
[0010] As a preferred scheme of the embodiment, the side of the transmission plate is fixedly connected with a side fixed block, the side of the side fixed block is fixedly connected with an inner connecting spring, and the side of the inner connecting spring is fixedly connected with a sleeve plate.
[0011] As a preferred scheme of the embodiment, the top of the support base is fixedly connected with a bottom support frame, the top of the bottom support frame is fixedly connected with a second motor, and the output shaft of the second motor is fixedly connected with a third bevel gear.
[0012] As a preferred scheme of the embodiment, the side of the third bevel gear is meshingly connected with a fourth bevel gear, the bottom of the fourth bevel gear is fixedly connected with an inner connecting cylinder, and the inner side of the inner connecting cylinder is movably connected with a cleaning brush.
[0013] As a preferred scheme of the embodiment, the bottom of the inner connecting cylinder is fixedly connected with a bottom sliding rail, and the top of the support base is fixedly connected with a bottom support plate.
[0014] As a preferred scheme of the embodiment, the top of the bottom support plate is fixedly connected with a bottom sliding ring, and the top of the bottom sliding ring is slidably connected with the bottom of the bottom sliding rail.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) The utility model discloses a synchronous movement of the connecting disc is driven by the vertical movement of the transmission screw rod, and the vertical movement of the connecting disc is synchronous with the vertical movement of the sampling tube through the connection of the bottom connecting plate, the sampling tube is moved to the inner side of the storage cylinder for sampling work by lowering vertically along the inner side of the main communication hole, and the sampling tube is vertically upward through the reverse drive of the motor after sampling, so manual operation of the operator is not needed, and the workload of the operator is reduced.
[0017] (2) The utility model discloses that the cleaning brush is rotated through the rotation of the inner connecting cylinder, and the bottom slide rail is rotated synchronously in the rotation of the inner connecting cylinder, the bottom slide rail is slid along the surface of the bottom sliding ring, and the bottom support plate is used for supporting the bottom sliding ring when the bottom slide rail rotates, so that the stable rotation of the inner connecting cylinder is maintained, the cleaning brush is rotated through the continuous rotation of the inner connecting cylinder, so that the surface of the sampling tube is cleaned during the lifting process, the slurry on the surface of the sampling tube is cleaned, the workload of the operator is reduced, and the sampling efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model. In the drawings:
[0019] Figure 1 It is the overall appearance structure schematic diagram of the utility model;
[0020] Figure 2 It is the transmission screw rod structure schematic diagram of the utility model;
[0021] Figure 3 It is the limiting arc type board structure schematic diagram of the utility model;
[0022] Figure 4 It is the inner connecting spring structure schematic diagram of the utility model;
[0023] Figure 5 It is the second number bevel gear disc structure schematic diagram of the utility model;
[0024] Figure 6 It is the bottom support frame structure schematic diagram of the utility model;
[0025] Label explanation: 1, support base; 2, storage cylinder; 301, main support frame; 302, top fixed frame; 303, No. 1 motor; 304, No. 1 helical gear plate; 305, No. 2 helical gear plate; 306, top threaded tube; 307, transmission screw; 308, connecting disc; 309, bottom connecting plate; 3010, side limit frame; 3011, side rail; 3012, limit hole; 3013, sampling tube; 3014, feeding groove; 3015, limit arc plate; 3016, transmission plate; 3017, sleeve plate; 3018, side fixed block; 3019, inner connecting spring; 3020, main communication hole; 401, bottom support frame; 402, No. 2 motor; 403, No. 3 helical gear plate; 404, No. 4 helical gear plate; 405, inner connecting cylinder; 406, bottom slide rail; 407, bottom sliding ring; 408, bottom support plate; 409, cleaning brush. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0027] Please refer to Figures 1 to 5 The utility model discloses a wind power grouting material detection sampling device, including support base 1, the one side fixed connection of support base 1 has storage cylinder 2, the top of support base 1 is set up main communication hole 3020, the top fixed connection of support base 1 has main support frame 301, the one side fixed connection of main support frame 301 has top fixed frame 302, the one side fixed connection of top fixed frame 302 has No. 1 motor 303, the output shaft fixed connection of No. 1 motor 303 has No. 1 helical gear plate 304, the one side engagement connection of No. 1 helical gear plate 304 has No. 2 helical gear plate 305, the inboard fixed connection of No. 2 helical gear plate 305 has top threaded tube 306, the inboard screw connection of top threaded tube 306 has transmission screw 307, the bottom fixed connection of transmission screw 307 has connecting disc 308, the bottom fixed connection of connecting disc 308 has bottom connecting plate 309, and the inboard of bottom connecting plate 309 is provided with sampling tube 3013. In this embodiment, through the connection of bottom connecting plate 309, the vertical movement of connecting disc 308 will drive sampling tube 3013 to move vertically, by lowering sampling tube 3013 along the inboard of main communication hole 3020, sampling tube 3013 will be moved to the inboard of storage cylinder 2 for sampling work, and sampling tube 3013 will be driven vertically upward by No. 1 motor 303 after sampling, without manual operation of the operator, reducing the workload of the operator.
[0028] Please refer to Figures 1 to 5 As shown, the surface of the sampling tube 3013 is provided with a feeding slot 3014, the inner side of the sampling tube 3013 is slidingly connected with a limiting arc plate 3015, and the two sides of the sampling tube 3013 are fixedly connected with side limiting racks 3010, and the top of the side limiting racks 3010 is fixedly connected to the bottom of the bottom connecting plate 309. In use, the sleeve plate 3017 will enter the inner side of the limiting hole 3012 to be connected, limiting the limiting arc plate 3015, and the side of the limiting arc plate 3015 is attached to the side of the feeding slot 3014, closing the feeding slot 3014, and placing the slurry after sampling to leak out, facilitating the sampling of the slurry by the operator.
[0029] Please refer to Figures 1 to 5 As shown, the surface of the side limiting rack 3010 is provided with a limiting hole 3012, the inner side of the side limiting rack 3010 is provided with a side rail 3011, and the surface of the side rail 3011 is slidingly connected with a transmission plate 3016. By holding and rotating the transmission plate 3016, the transmission plate 3016 is rotated to the side rail 3011 inside the side limiting rack 3010, and during the continuous sliding of the transmission plate 3016 along the inner side of the side rail 3011, the sleeve plate 3017 will enter the inner side of the limiting hole 3012 to be connected, limiting the limiting arc plate 3015. One side of the transmission plate 3016 is fixedly connected with a side fixed block 3018, one side of the side fixed block 3018 is fixedly connected with an inner connecting spring 3019, and one side of the inner connecting spring 3019 is fixedly connected with a sleeve plate 3017. When the sleeve plate 3017 moves to one side of the limiting hole 3012, the inner connecting spring 3019 will lose the limiting and push the sleeve plate 3017 to move outward along the surface of the side fixed block 3018. At this time, the sleeve plate 3017 will enter the inner side of the limiting hole 3012 to be connected, limiting the limiting arc plate 3015.
[0030] Please refer to Figure 6 As shown, the top of the support base 1 is fixedly connected with a bottom support rack 401, the top of the bottom support rack 401 is fixedly connected with a second motor 402, the output shaft of the second motor 402 is fixedly connected with a third bevel gear disc 403, one side of the third bevel gear disc 403 is meshingly connected with a fourth bevel gear disc 404, the bottom of the fourth bevel gear disc 404 is fixedly connected with an inner connecting cylinder 405, and the inner side of the inner connecting cylinder 405 is movably connected with a cleaning brush 409. During the rotation of the inner connecting cylinder 405, the bottom sliding rail 406 is driven to rotate synchronously, and the cleaning brush 409 is driven to rotate by the continuously rotating inner connecting cylinder 405, so as to clean the surface of the sampling tube 3013 during lifting, clean the slurry on the surface of the sampling tube 3013, reduce the workload of the operator, and improve the efficiency of sampling.
[0031] Further optimization of the present embodiment, the bottom of the inner connecting barrel 405 is fixedly connected with a bottom sliding rail 406, the top of the support base 1 is fixedly connected with a bottom support plate 408, the top of the bottom support plate 408 is fixedly connected with a bottom sliding ring 407, and the top of the bottom sliding ring 407 is in sliding connection with the bottom of the bottom sliding rail 406. By sliding the bottom sliding rail 406 along the surface of the bottom sliding ring 407, the bottom support plate 408 is used to support the bottom sliding ring 407 during rotation of the bottom sliding rail 406, thereby maintaining stable rotation of the inner connecting barrel 405.
[0032] The specific use and effect of the embodiment are as follows: in use, first, the first motor 303 is fixed on one side of the main support frame 301 through the connection of the top fixing frame 302, at this time the first motor 303 is started, the first helical gear plate 304 is driven to rotate by the first motor 303, the first helical gear plate 304 rotates to drive the meshing second helical gear plate 305 to rotate, the second helical gear plate 305 rotates to drive the top threaded tube 306 to rotate synchronously, the threaded connection between the top threaded tube 306 and the transmission screw 307 drives the transmission screw 307 to move vertically synchronously during rotation of the top threaded tube 306, the vertical movement of the transmission screw 307 drives the connecting disc 308 to move synchronously, the vertical movement of the connecting disc 308 drives the sampling tube 3013 to move vertically synchronously through the connection of the bottom connecting plate 309, the sampling tube 3013 is moved vertically downward along the inner side of the main communication hole 3020 to the inner side of the storage cylinder 2 for sampling work, and after sampling is completed, the sampling tube 3013 is vertically upward driven in reverse by the first motor 303, without manual operation of the operator, thereby reducing the workload of the operator.
[0033] The sampling pipe 3013 is first rotated by an operator holding the transmission plate 3016 before entering the storage cylinder 2. The rotation of the transmission plate 3016 drives the limiting arc plate 3015 to rotate synchronously. The rotating limiting arc plate 3015 rotates along the inner side of the sampling pipe 3013 and moves the surface of the limiting arc plate 3015 away from the side of the feeding groove 3014. After the sampling pipe 3013 is lowered into the storage cylinder 2 and then raised to the halfway, the feeding groove 3014 is still on the inner side of the storage cylinder 2. The transmission plate 3016 is rotated to the side edge rail 3011 on the inner side of the side limiting frame 3010. During the process of the transmission plate 3016 continuously sliding along the inner side of the side edge rail 3011, the sleeve plate 3017 moves to the side of the limiting hole 3012, the inner connecting spring 3019 loses the limiting and pushes the sleeve plate 3017 to move outward along the surface of the side fixed block 3018. At this time, the sleeve plate 3017 enters the inner side of the limiting hole 3012 and is clamped, limiting the limiting arc plate 3015, and the side of the limiting arc plate 3015 is attached to the side of the feeding groove 3014, so that the feeding groove 3014 is closed to prevent the slurry from leaking after sampling.
[0034] After sampling, the sampling pipe 3013 moves vertically along the inner side of the main communication hole 3020. The second motor 402 at the top of the bottom support frame 401 is started, and the third bevel gear plate 403 is driven to rotate by the second motor 402. The third bevel gear plate 403 and the fourth bevel gear plate 404 are engaged, and the fourth bevel gear plate 404 is driven to rotate synchronously during the rotation of the third bevel gear plate 403. The fourth bevel gear plate 404 rotates synchronously to drive the inner connecting cylinder 405 to rotate. The inner connecting cylinder 405 rotates to drive the cleaning brush 409 to rotate, and the inner connecting cylinder 405 rotates to drive the bottom sliding rail 406 to rotate synchronously. The bottom sliding rail 406 slides along the surface of the bottom sliding ring 407, and the bottom support plate 408 supports the bottom sliding ring 407 during the rotation of the bottom sliding rail 406, so as to keep the stable rotation of the inner connecting cylinder 405. The cleaning brush 409 is driven to rotate by the continuously rotating inner connecting cylinder 405, so as to clean the surface of the sampling pipe 3013 during the lifting process, clean the slurry on the surface of the sampling pipe 3013, reduce the workload of the operator, and improve the sampling efficiency.
[0035] The contents not described in detail in the description belong to the prior art known to those skilled in the art, and do not belong to the key of the utility model, so they are not described.
[0036] It should be explained finally that the above embodiment is only used to illustrate the technical scheme of the utility model, and is not the limit of the protection scope of the utility model, although the utility model is explained in detail with reference to the preferred embodiment, the ordinary skilled in the art should understand that the technical scheme of the utility model can be modified or replaced equivalently, and does not deviate from the essence and scope of the technical scheme of the utility model.
Claims
1. A wind power grouting material testing and sampling device, comprising a support base (1), characterized in that: A storage cylinder (2) is fixedly connected to one side of the support base (1). A main connecting hole (3020) is opened on the top of the support base (1). A main support frame (301) is fixedly connected to the top of the support base (1). A top fixing frame (302) is fixedly connected to one side of the main support frame (301). A No. 1 motor (303) is fixedly connected to one side of the top fixing frame (302). A No. 1 helical gear disk (304) is fixedly connected to the output shaft of the No. 1 motor (303). A second helical gear disc (305) is meshed with one side of the first helical gear disc (304). A top threaded tube (306) is fixedly connected to the inner side of the second helical gear disc (305). A transmission screw (307) is threadedly connected to the inner side of the top threaded tube (306). A connecting plate (308) is fixedly connected to the bottom of the transmission screw (307). A bottom connecting plate (309) is fixedly connected to the bottom of the connecting plate (308). A sampling tube (3013) is provided on the inner side of the bottom connecting plate (309).
2. The wind power grouting material detection and sampling device according to claim 1, characterized in that: The sampling tube (3013) has a feed groove (3014) on its surface, and a limiting arc plate (3015) is slidably connected to the inner side of the sampling tube (3013).
3. The wind power grouting material detection and sampling device according to claim 1, characterized in that: The sampling tube (3013) is fixedly connected to two sides by side limiting frames (3010), and the top of the side limiting frames (3010) is fixedly connected to the bottom of the bottom connecting plate (309).
4. The wind power grouting material detection and sampling device according to claim 3, characterized in that: The side limiting frame (3010) has a limiting hole (3012) on its surface, and a side rail (3011) is provided on the inner side of the side limiting frame (3010). A transmission plate (3016) is slidably connected to the surface of the side rail (3011).
5. The wind power grouting material testing and sampling device according to claim 4, characterized in that: A side fixing block (3018) is fixedly connected to one side of the transmission plate (3016), an inner connecting spring (3019) is fixedly connected to one side of the side fixing block (3018), and a sleeve plate (3017) is fixedly connected to one side of the inner connecting spring (3019).
6. The wind power grouting material detection and sampling device according to claim 1, characterized in that: The top of the support base (1) is fixedly connected to a bottom support frame (401), the top of the bottom support frame (401) is fixedly connected to a second motor (402), and the output shaft of the second motor (402) is fixedly connected to a third helical gear disc (403).
7. The wind power grouting material detection and sampling device according to claim 6, characterized in that: The third helical toothed disc (403) is meshed with a fourth helical toothed disc (404) on one side. The bottom of the fourth helical toothed disc (404) is fixedly connected to an inner connecting cylinder (405). A cleaning brush (409) is movably connected to the inner side of the inner connecting cylinder (405).
8. The wind power grouting material testing and sampling device according to claim 7, characterized in that: The bottom of the inner connecting cylinder (405) is fixedly connected to a bottom slide rail (406), and the top of the support base (1) is fixedly connected to a bottom support plate (408).
9. The wind power grouting material detection and sampling device according to claim 8, characterized in that: The bottom support plate (408) is fixedly connected to the top of a bottom sliding ring (407), and the top of the bottom sliding ring (407) is slidably connected to the bottom of the bottom slide rail (406).
Citation Information
Patent Citations
Small testing device for grouting connection performance of wind power grouting material
CN216208959U