New energy motor magnetic steel inserting equipment

Abstract

The utility model relates to the technical field of new energy motor processing, in particular to a new energy motor magnetic steel inserting device, which comprises an iron core feeding mechanism and an operation table, and the iron core feeding mechanism is positioned at one end of the operation table and is integrally connected with the operation table through a rack. A magnetic steel feeding mechanism, a magnetic steel transfer mechanism, an iron core transfer mechanism and an iron core positioning mechanism are arranged on the surface of the operation table. According to the improved steel inserting equipment, the iron core feeding mechanism improves the feeding flexibility through stacking, lifting and rotating functions; the magnetic steel feeding mechanism can stably convey magnetic steel sheets; the iron core transferring mechanism ensures that the iron core is stably transferred and can be flexibly adjusted, and the iron core positioning mechanism can adapt to accurate positioning of various iron cores; the operation space is expanded by 360-degree rotation of the magnetic steel feeding and magnetic steel inserting mechanical arm, and the requirement for the complex technology is met; and the cartridge clip mechanism is matched with the magnetic steel transfer mechanism, and the magnetic steel sheets are filled in the cartridge clip mechanism by utilizing a pushing cylinder, so that the overall flexibility is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to new energy motor processing technical field, concretely is a new energy motor inserts magnetic steel equipment. BACKGROUND

[0002] New energy motor is applied to new energy automobile, wind power generation, solar power generation etc. new energy field, converts electric energy into mechanical energy, and provides power output for related equipment electromechanical energy conversion device, and magnetic steel can produce constant magnetic field in motor, provides necessary magnetic power for the operation of motor.

[0003] Insert magnetic steel equipment is a kind of automation mechanical equipment specially used in new energy motor production process, magnetic steel is accurately inserted into the specific position of motor iron core.

[0004] The inventor finds that prior art has the following problems in the process of realizing the utility model: 1, the coordination between the existing equipment mechanism is poor, the degree of automation is low, it is difficult to quickly adjust to adapt to the production requirements of different products, further highlights the problem of insufficient flexibility of existing equipment;2, the clamping component of existing equipment cannot realize wide-range rotation, the operation range is limited, cannot flexibly adapt to the magnetic steel sheet clamping and inserting requirements of different positions and angles, reduces the versatility and working efficiency of equipment. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of new energy motor inserts magnetic steel equipment to solve the problem that the coordination between the mechanism in the above background art is poor, highlights the problem of insufficient flexibility of existing equipment and the clamping component cannot realize wide-range rotation, operation range is limited. To achieve the above purpose, the utility model provides the following technical scheme: a kind of new energy motor inserts magnetic steel equipment, including iron core feeding mechanism and operation table, the iron core feeding mechanism is located at one end of operation table and is connected by frame to constitute integrated type, the surface of operation table is respectively provided with magnetic steel feeding mechanism, magnetic steel transfer mechanism, iron core transfer mechanism and iron core positioning mechanism, magnetic steel feeding mechanism and magnetic steel transfer mechanism are provided with magnetic steel feeding manipulator, the iron core positioning mechanism slides in the top of iron core transfer mechanism, magnetic steel transfer mechanism and iron core transfer mechanism are provided with magnetic steel inserting manipulator, and one end of magnetic steel inserting manipulator is provided with spring clip mechanism.

[0006] Further preferably, the iron core feeding mechanism is composed of a circular turntable and a plurality of groups of lead screws distributed in a ring shape along the axial point thereof, the outer wall of the lead screw is threadedly connected with an iron core tray, the surface of the tray is provided with the iron cores in a stacked manner, the iron core tray constitutes a lifting structure on the surface of the turntable through the screw transmission structure thereof and the lead screw, the iron core constitutes a rotating structure through the turntable, and the maximum operating height of the iron core tray is located at the same horizontal position as the iron core positioning mechanism.

[0007] Further preferably, the iron core transfer mechanism is composed of slide rails, inner walls of the slide rails are respectively rotationally connected with lead screws, shaft heads of the lead screws are fixed with shaft centers of toothed belt pulleys, and outer walls of the toothed belt pulleys are connected through toothed belts.

[0008] Further preferably, the iron core positioning mechanism is provided with a sliding block at a bottom, the sliding block extends to an outer wall of a lead screw in a slide rail of the iron core transfer mechanism and is threadedly connected with the outer wall, and a spiral transmission structure is formed, a positioning rod for sleeving the iron core is fixedly connected with a center point at a top of the iron core positioning mechanism, arc-shaped positioning frames are arranged on surfaces of both ends of the positioning rod, and a reverse lead screw is rotationally connected in the iron core positioning mechanism, and the reverse lead screw and the arc-shaped positioning frames form a spiral transmission structure.

[0009] Further preferably, the operation table is rotationally connected with a driving turning seat at positions corresponding to the magnetic steel loading manipulator and the magnetic steel inserting manipulator, the magnetic steel loading manipulator and the magnetic steel inserting manipulator are fixedly connected with the driving turning seats corresponding thereto, and the magnetic steel loading manipulator and the magnetic steel inserting manipulator are connected through the driving turning seats to form 360° horizontal rotary motion on the surface of the operation table.

[0010] Further preferably, the clip mechanism is integrally connected with one end of the magnetic steel transfer mechanism, a cavity for accommodating the magnetic steel sheet is formed in the clip mechanism, one side of the cavity is connected with the magnetic steel transfer mechanism, the magnetic steel transfer mechanism is in the shape of a concave groove, and a push cylinder is arranged at one end of the groove, and a power output end of the push cylinder extends to the clip mechanism.

[0011] Further preferably, the magnetic steel loading mechanism is composed of a belt conveying mechanism and a Tray disc, the belt conveying mechanism is composed of toothed belt pulleys at two ends and toothed belts wrapped outside the toothed belt pulleys, a plurality of supporting rollers are rotationally connected between the toothed belt pulleys, and the Tray disc forms a transmission structure on the surface of the toothed belt.

[0012] Compared with the prior art, the magnetic steel loading mechanism has the following beneficial effects:

[0013] In the utility model, the magnetic steel loading mechanism, the magnetic steel transfer mechanism, the clip mechanism and the manipulator are designed to cooperate with each other, the stability of the magnetic steel sheet supply and the flexibility of the operation are guaranteed, the belt conveying mechanism of the magnetic steel loading mechanism guarantees the smooth conveying of the magnetic steel sheet to the best material taking position, and provides a basis for the subsequent process; the magnetic steel transfer mechanism and the clip mechanism are integrally connected and the cavity is connected, the push cylinder is cooperated to realize the smooth transmission and accurate filling of the magnetic steel sheet; the 360° horizontal rotary motion of the magnetic steel loading manipulator and the magnetic steel inserting manipulator expands the operation space, the magnetic steel sheet can be flexibly clamped and inserted, the coherence of the production process is guaranteed, and the production efficiency is improved.

[0014] The iron core feeding mechanism, the iron core transfer mechanism and the iron core positioning mechanism are closely coordinated, the accurate positioning and efficient transfer of the iron core are realized, the iron core feeding mechanism realizes lifting and rotation through the screw rod and the spiral transmission of the iron core tray, the position of the iron core can be flexibly adjusted and the storage capacity is improved, the iron core transfer mechanism utilizes the toothed belt wheel and the toothed belt to ensure the synchronous rotation of the screw rod, the iron core is smoothly transferred, the iron core positioning mechanism is in cooperation with the screw rod and the spiral transmission of the sliding block, the positioning rod and the arc-shaped positioning frame, the iron core is positioned and clamped in all directions, the accuracy and stability of positioning of the iron core during machining are greatly improved, the precision of the magnetic steel insertion is effectively ensured, and the assembly quality of the new energy motor is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a top view structure schematic diagram of the utility model;

[0016] Figure 2 It is a front view structure schematic diagram of the utility model;

[0017] Figure 3 It is a top view structure schematic diagram of the iron core feeding mechanism of the utility model;

[0018] Figure 4 It is a top view structure schematic diagram of the utility model Figure 1 A structure enlarged schematic diagram in the utility model.

[0019] In the drawing: 1, iron core feeding mechanism;2, operation table;3, magnetic steel feeding mechanism;4, magnetic steel transfer mechanism;5, iron core transfer mechanism;6, iron core positioning mechanism;7, magnetic steel feeding mechanical arm;8, insert magnetic steel mechanical arm;9, spring clip mechanism. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of protection of the utility model.

[0021] Please refer to Figures 1 to 4The utility model provides a technical scheme: a new energy motor inserts magnetic steel equipment, including iron core feeding mechanism 1 and operation platform 2, iron core feeding mechanism 1 is located operation platform 2 one end and is connected integrally through frame, the surface of operation platform 2 is provided with magnetic steel feeding mechanism 3, magnetic steel transfer mechanism 4, iron core transfer mechanism 5 and iron core positioning mechanism 6 respectively, and is provided with magnetic steel feeding mechanical arm 7 between magnetic steel feeding mechanism 3 and magnetic steel transfer mechanism 4, iron core positioning mechanism 6 slides in the top of iron core transfer mechanism 5, and is provided with inserts magnetic steel mechanical arm 8 between magnetic steel transfer mechanism 4 and iron core transfer mechanism 5, and one end of inserts magnetic steel mechanical arm 8 is provided with spring clip mechanism 9.

[0022] In the embodiment, as shown in Figure 1 、 Figure 2 and Figure 3 , the iron core feeding mechanism 1 is composed of a circular turntable and a plurality of groups of lead screws arranged in a ring shape along the axial point thereof. The outer wall of the lead screw is threadedly connected with an iron core tray, and the surface of the tray is stacked with iron cores. The iron core tray is connected with the screw transmission structure to form a lifting structure on the surface of the turntable, and the iron core is connected with the turntable to form a rotating structure. The maximum operating height of the iron core tray is at the same horizontal position as the iron core positioning mechanism 6. The tray surface is stacked with iron cores, which can place more iron cores in a limited space, improve the storage capacity of the feeding mechanism, and reduce the frequency of frequent feeding. The iron core tray is connected with the screw transmission structure to form a lifting structure on the surface of the turntable, which can accurately lift or lower the iron core to the required height, ensure the cooperation accuracy with other mechanisms, facilitate the operation of the operator, and improve the positioning accuracy. The iron core is connected with the turntable to form a rotating structure, which allows flexible adjustment of the angle during placement, improving the flexibility of the workpiece supply.

[0023] In the embodiment, as shown in Figure 1 and Figure 2 , the iron core transfer mechanism 5 is composed of a slide rail. The inner part of the slide rail is rotatably connected with a lead screw, and the shaft head of the lead screw is fixed with the shaft center of a toothed belt wheel. The outer wall of the toothed belt wheel is connected by a toothed belt. The lead screws are synchronously rotated by the toothed belt wheel and the toothed belt, so that the iron core remains stable during transfer on the surface of the iron core positioning mechanism 6, avoiding deviation or shaking.

[0024] In the embodiment, as shown in Figure 1 and Figure 2As shown, the bottom of the core positioning mechanism 6 is provided with a sliding block, which extends to the outer wall of the corresponding screw rod in the sliding rail of the core transfer mechanism 5 and is threadedly connected therewith to form a screw transmission structure, and the top center point of the core positioning mechanism 6 is fixedly connected with a positioning rod for sleeving the core, the surface of which is provided with an arc-shaped positioning frame corresponding to both ends of the positioning rod, and the core positioning mechanism 6 is rotatably connected with a reverse screw rod, which forms a screw transmission structure with the arc-shaped positioning frame; the positioning rod at the top center point of the core positioning mechanism 6 is used for sleeving the core to preliminarily determine the center position of the core, and the arc-shaped positioning frames at both ends move relatively under the drive of the reverse screw rod, gradually approaching the core from both ends and firmly fixing it, which can position and clamp the core in all directions, further improving the accuracy and stability of the positioning of the core during processing, effectively avoiding the shaking and deviation of the core during assembly, and ensuring the precision of the magnetic steel insertion.

[0025] In the embodiment, as shown in Figure 1 and Figure 2 , the surface of the operation table 2 is rotatably connected with a driving turning seat corresponding to the positions of the magnetic steel feeding manipulator 7 and the magnetic steel inserting manipulator 8, and the magnetic steel feeding manipulator 7 and the magnetic steel inserting manipulator 8 are fixedly connected with the corresponding driving turning seats, and the magnetic steel feeding manipulator 7 and the magnetic steel inserting manipulator 8 are both connected with the driving turning seats to form 360° horizontal rotary motion on the surface of the operation table 2; the magnetic steel feeding manipulator 7 and the magnetic steel inserting manipulator 8 can realize 360° horizontal rotary motion through the driving turning seat, greatly expanding the operation space range of the manipulator, which makes the magnetic steel feeding manipulator 7 and the magnetic steel inserting manipulator 8 can flexibly reach each position on the surface of the operation table 2, whether it is to clamp the magnetic steel sheet or to accurately insert the magnetic steel sheet into different positions of the core, it can be easily completed. Compared with the traditional fixed-angle or limited-range manipulator, this design greatly improves the flexibility and adaptability of the manipulator, which can better meet the complex production process requirements.

[0026] In the embodiment, as shown in Figure 1 , Figure 2 and Figure 1As shown, one end of the clip mechanism 9 is integrally connected with one end of the magnetic steel transfer mechanism 4, and a cavity for accommodating the magnetic steel sheet is formed in the clip mechanism 9, and the cavity is in communication with the magnetic steel transfer mechanism 4, and the magnetic steel transfer mechanism 4 is a V-shaped groove, one end of the groove is provided with a push cylinder, and the power output end of the push cylinder extends to the direction of the clip mechanism 9; the clip mechanism 9 is integrally connected with the magnetic steel transfer mechanism 4 and the cavity is in communication, and the push cylinder provides a very smooth channel for the transmission of the magnetic steel sheet from the magnetic steel transfer mechanism 4 to the clip mechanism 9, and the push cylinder pushes the magnetic steel sheet into the clip mechanism 9 according to the preset rhythm and intensity, ensures that the clip mechanism 9 can accurately load the required number of magnetic steel sheets each time, provides stable material supply for subsequent magnetic steel inserting operation, and guarantees the continuity of the entire production process.

[0027] In this embodiment, as shown in Figure 2 and Figure 1 , the magnetic steel feeding mechanism 3 is composed of a belt conveying mechanism and a Tray disc, and the belt conveying mechanism is composed of toothed pulleys at the two ends and toothed belts wrapped outside the toothed pulleys, and a plurality of supporting rollers are rotatably connected between the toothed pulleys, and the Tray disc forms a transmission structure on the surface of the toothed belt; the belt conveying mechanism in the magnetic steel feeding mechanism 3 can ensure that the magnetic steel sheet placed on the Tray disc remains stable during conveying, ensuring that each magnetic steel sheet can be conveyed to the best material taking position of the magnetic steel feeding manipulator 7, ensuring the continuity of the magnetic steel sheet supply, providing a basis for the orderly placement of the magnetic steel transfer mechanism 4 and the subsequent smooth entry into the clip mechanism 9.

[0028] The use method and advantages of the new energy motor magnetic steel inserting device are as follows:

[0029] As shown in Figure 2 , Figure 4 , Figure 1 and Figure 2 Figure 1 Figure 2 Figure 3 Figure 4As shown, first, the staff will be placed in the Tray plate in the artificial stacking manner magnetic steel sheet, magnetic steel feeding mechanism 3 start, its surface belt conveying mechanism starts to operate, the Tray plate carrying magnetic steel sheet is transported to the front end of the magnetic steel transfer mechanism 4, the iron core to be assembled is placed on the iron core feeding mechanism 1 by artificial, the iron core feeding mechanism 1 surface is provided with a lead screw, the iron core is sleeved from the lead screw shaft head and is placed in the form of stacking on the surface of the iron core tray, the power is started, the screw transmission structure between the iron core tray and the lead screw makes the iron core tray rise, when the iron core at the top is raised to the surface height of the operation table 2, the operator takes out the iron core and places it on the positioning rod of the iron core positioning mechanism 6 for sleeving the iron core, at this time, the reverse lead screw rotationally connected in the iron core positioning mechanism 6 drives the relative movement of the arc-shaped positioning frame, the arc-shaped positioning frame gradually approaches the iron core from both ends, and the iron core is firmly fixed on the surface of the iron core positioning mechanism 6, the iron core positioning mechanism 6 is driven in the horizontal direction by the lead screw mechanism in the iron core transfer mechanism 5, and is stably moved to the lower side of the magnetic steel inserting manipulator 8, waiting for the insertion of the magnetic steel sheet, while the iron core is transferred, the magnetic steel feeding manipulator 7 starts to work, and the magnetic steel sheet in the Tray plate is clamped to the V-shaped groove body of the magnetic steel transfer mechanism 4 one by one, as the magnetic steel sheet is continuously placed in the magnetic steel transfer mechanism 4, the cylinder arranged on one side of the magnetic steel transfer mechanism 4 is started, and the magnetic steel sheet is pushed to the direction of the ejector mechanism 9, and finally, the frontmost magnetic steel sheet enters the inside of the ejector mechanism 9, since the slot in the inside of the ejector mechanism 9 can accommodate 16 magnetic steel sheets, under the continuous pushing of the cylinder, the magnetic steel sheets are sequentially filled into the ejector mechanism 9, the magnetic steel inserting manipulator 8 starts to work, and the magnetic steel sheet in the inside of the ejector mechanism 9 is inserted into the iron core mounting slot fixed on the surface of the iron core positioning mechanism 6 below, as the magnetic steel sheet is inserted one by one, the assembly of the new energy motor iron core and the magnetic steel sheet is completed.

[0030] The basic principle, main characteristics and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A new energy motor magnet insertion device, comprising a core feeding mechanism (1) and an operating table (2), characterized in that: The iron core feeding mechanism (1) is located at one end of the operating table (2) and is integrated with the frame. The operating table (2) is respectively provided with a magnetic steel feeding mechanism (3), a magnetic steel transfer mechanism (4), an iron core transfer mechanism (5) and an iron core positioning mechanism (6). A magnetic steel feeding robot (7) is provided between the magnetic steel feeding mechanism (3) and the magnetic steel transfer mechanism (4). The iron core positioning mechanism (6) slides on the top of the iron core transfer mechanism (5). A magnetic steel insertion robot (8) is provided between the magnetic steel transfer mechanism (4) and the iron core transfer mechanism (5). A clip mechanism (9) is provided at one end of the magnetic steel insertion robot (8).

2. The new energy motor magnet insertion device according to claim 1, characterized in that: The iron core feeding mechanism (1) consists of a circular turntable and several sets of lead screws distributed in a ring along its axis. The outer wall of the lead screw is threadedly connected to the iron core tray, and the iron core is stacked on the surface of the tray. The iron core tray forms a lifting structure on the surface of the turntable through its spiral transmission structure with the lead screw. At the same time, the iron core forms a rotating structure through the turntable, and the maximum running height of the iron core tray is at the same horizontal position as the iron core positioning mechanism (6).

3. The new energy motor magnet insertion device according to claim 1, characterized in that: The iron core transfer mechanism (5) is composed of a slide rail, and the slide rail is rotatably connected to a lead screw. The shaft of the lead screw is fixed to the shaft of the toothed pulley, and the outer wall of the toothed pulley is connected to the toothed belt.

4. The new energy motor magnet insertion device according to claim 1, characterized in that: The bottom of the iron core positioning mechanism (6) is provided with a slider. The slider extends into the slide rail of the iron core transfer mechanism (5) and is threaded to the outer wall of the corresponding lead screw, forming a spiral transmission structure. The top center point of the iron core positioning mechanism (6) is fixedly connected to a positioning rod for sleeved iron core. Both ends of the positioning rod are provided with arc-shaped positioning frames on its surface. The iron core positioning mechanism (6) is rotatably connected to a reverse lead screw, which forms a spiral transmission structure with the arc-shaped positioning frame.

5. The new energy motor magnet insertion device according to claim 1, characterized in that: The operation table (2) is rotatably connected to the positions of the magnetic steel loading robot (7) and the magnetic steel insertion robot (8) on its surface. The magnetic steel loading robot (7) and the magnetic steel insertion robot (8) are fixedly connected to their respective drive steering seats. The magnetic steel loading robot (7) and the magnetic steel insertion robot (8) both form a 360° horizontal rotation on the surface of the operation table (2) through the drive steering seats.

6. The new energy motor magnet insertion device according to claim 1, characterized in that: The magazine mechanism (9) is integrally connected to one end of the magnet transfer mechanism (4), and the magazine mechanism (9) has a cavity for accommodating the magnet piece, and one side of the cavity is connected to the magnet transfer mechanism (4). Meanwhile, the magnet transfer mechanism (4) is U-shaped, and a push cylinder is provided at one end of the groove. The power output end of the push cylinder extends toward the magazine mechanism (9).

7. A new energy motor magnet insertion device according to claim 1, characterized in that: The magnetic steel feeding mechanism (3) consists of a belt conveyor and a tray. The belt conveyor consists of toothed pulleys at both ends and a toothed belt covering the toothed pulleys. Several support rollers are rotatably connected between the toothed pulleys. At the same time, the tray forms a transmission structure on the surface of the toothed belt.

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