Combined energy storage vacuum device
By designing a combined energy storage vacuum device, the problems of high instantaneous load and limited pipeline applicability of the vacuum rehumidifier at startup were solved, achieving efficient operation and long service life of the equipment.
Patent Information
- Application Number
- CN202423114177.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing vacuum dehumidifiers have a high load at startup, resulting in excessive cooling capacity of the refrigeration unit, which increases costs. Furthermore, the piping can only connect to fixed equipment, limiting its applicability.
A combined energy storage vacuum device was designed, comprising a cooler, an energy storage tank, a multi-stage pump, and a gas-water separator. The device achieves flexible connection of pipelines and instantaneous impact buffering through connecting mechanisms and buffer components. Combined with the energy storage tank, it stores cold air during non-working hours to meet the initial demand for large cooling capacity.
The installed capacity of the refrigeration unit was reduced, the applicable range of the equipment was expanded, the service life of the equipment was extended, and pipe wear was reduced through buffer components.
Smart Images
Figure CN223667257U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vacuum device technical field, concretely is a combined energy storage vacuum device. BACKGROUND
[0002] Vacuum conditioning machine is a kind of main mechanical equipment in tobacco processing process, is widely used in tobacco processing enterprise, and vacuum system is as the core system of vacuum conditioning machine, and it has direct relationship to equipment installed power, operating energy consumption, process index, the vacuum system of present has three kinds of combination forms, is jet vacuum device, steam turbine linkage vacuum device and mechanical vacuum unit respectively.
[0003] The vacuum conditioning machine in the equipment of present intermittently works, and the load is larger in starting moment, if selection type is according to the highest load, then the refrigerating capacity of refrigerator is very large, further leads to the cost increase of initial purchase equipment, and the pipeline of present can only connect fixed equipment, when the joint size of different equipment is not fixed, need to replace pipeline, thus lead to the reduced application range of equipment, therefore, there is an urgent need for a combined energy storage vacuum device to improve the above problems. SUMMARY
[0004] The utility model discloses at least one of the technical defects.
[0005] Therefore, one purpose of the utility model is to provide a combined energy storage vacuum device to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.
[0006] To achieve the above object, the embodiment of the utility model provides a combined energy storage vacuum device, which comprises a conditioning box body, a first pipeline is arranged at the top of the conditioning box body, a deep cooling device is arranged at one end of the first pipeline, an energy storage tank is arranged on one side of the deep cooling device, a main pump is arranged on one side of the deep cooling device, an intermediate pump is arranged on one side of the main pump, a front-stage pump is arranged on one side of the intermediate pump, a gas-water separator is arranged on one side of the front-stage pump, a second pipeline is arranged at the top of the gas-water separator, an automatic drainage tank is arranged at one end of the second pipeline, a third pipeline is arranged at the bottom of the gas-water separator, a primary cooler is arranged at one end of the third pipeline, and a connecting mechanism is arranged on the outer surfaces of the first pipeline, the second pipeline and the third pipeline.
[0007] The utility model further sets up as follows: the connecting mechanism includes a connecting plate, a rotating plate is arranged on one side of the connecting plate, a fixed plate is arranged on one side of the rotating plate, a sliding rod is arranged in the rotating plate, a clamping plate is arranged on one side of the sliding rod, a fixed pipe is arranged in the fixed plate, and a buffer assembly is arranged on one side of the fixed pipe.
[0008] By adopting the above technical scheme, the pipeline can be suitable for different equipment.
[0009] The utility model further provides: the buffer assembly includes fixed ring, one side of fixed ring is provided with the hose, one side of hose is provided with the floating plate, one side of floating plate is provided with the spring, one side of hose is provided with the joint.
[0010] By adopting the above technical scheme, the instantaneous impact on the pipeline can be buffered.
[0011] The utility model further provides: the inside of rotating board is provided with the guide groove, the inside of connecting plate is provided with the sliding slot, the guide groove, sliding slot all with slide bar are adapted, and the slide bar all are connected with the guide groove, sliding slot sliding.
[0012] By adopting the above technical scheme, the slide bar can move.
[0013] The utility model further provides: one side of fixed plate is provided with the positioning pin, one side of rotating board is provided with the positioning hole, the positioning hole is adapted with the positioning pin, and the positioning pin is connected with the positioning hole screw.
[0014] By adopting the above technical scheme, the rotating board can be fixed.
[0015] The utility model further provides: one side of energy storage tank is provided with the connecting pipe, and the energy storage tank is connected with the cryogenic apparatus through the connecting pipe, the outer surface of connecting pipe is provided with automatic valve, one end of connecting pipe away from energy storage tank is provided with refrigerator.
[0016] By adopting the above technical scheme, the large cold demand of initial operation can be met.
[0017] The utility model further provides: the top of moisture regain box is provided with box emptying valve, the outer surface of first pipeline is provided with filter, the outer surfaces of first pipeline, second pipeline and third pipeline are all provided with vacuum valve.
[0018] By adopting the above technical scheme, the gas can be filtered.
[0019] In conclusion, the beneficial technical effects of the utility model are:
[0020] 1. The combined energy storage vacuum device is provided with a refrigerator and an energy storage tank, the refrigerator works normally when the vacuum system does not work, then the refrigerator delivers cold air to the inside of the energy storage tank, thereby reducing the temperature of the refrigerant in the energy storage tank to-30 DEG C, so as to meet the large cold demand of initial operation, thereby reducing the installed power of the refrigerator, and further reducing the cost.
[0021] 2. The combined energy storage vacuum device is provided with a connecting mechanism, the slide rod can be moved by rotating the rotating plate, the connecting plate can be moved, the clamping plate can be contacted with the connecting part of the equipment, the pipeline can be connected, the pipeline can be applied to different equipment, the application range of the equipment can be expanded, the instantaneous impact on the pipeline can be buffered through the deformation of the hose, and the service life of the equipment can be prolonged.
[0022] The additional aspects and advantages of the utility model will be partially given in the following description, some will become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0023] The above and / or additional aspects and advantages of the utility model will become obvious and be easily understood from the description of embodiments in conjunction with the following drawings, in which:
[0024] Figure 1 It is the structural schematic diagram of the utility model;
[0025] Figure 2 It is the structural schematic diagram of the connecting mechanism of the utility model;
[0026] Figure 3 It is the structural schematic diagram of the buffer assembly of the utility model;
[0027] Figure 4 It is the structural schematic diagram of the hose of the utility model;
[0028] Figure 5 It is the structural schematic diagram of the slide rod of the utility model;
[0029] Figure 6 It is the structural schematic diagram of the rotating plate of the utility model;
[0030] Figure 7 It is the structural schematic diagram of the refrigeration device of the utility model;
[0031] Figure 8 It is the structural schematic diagram of the first pipeline of the utility model;
[0032] Figure 9 It is the structural schematic diagram of the third pipeline of the utility model.
[0033] In the figure: 1, moisture box body; 2, first pipeline; 3, cryogenic refrigerator; 4, energy storage tank; 5, main pump; 6, intermediate pump; 7, front stage pump; 8, gas-water separator; 9, second pipeline; 10, automatic drainage tank; 11, third pipeline; 12, primary cooler; 13, connecting mechanism; 14, connecting plate; 15, rotating plate; 16, fixed plate; 17, sliding rod; 18, clamping plate; 19, fixed tube; 20, buffer assembly; 21, fixed ring; 22, hose; 23, floating plate; 24, spring; 25, joint; 26, guide groove; 27, sliding groove; 28, positioning pin; 29, positioning hole; 30, connecting pipe; 31, automatic valve; 32, refrigerator; 33, box emptying valve; 34, filter; 35, vacuum valve. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0035] Embodiment one
[0036] With reference to Figure 1 , Figure 7 , Figure 8 and Figure 9 , the utility model discloses a combined energy storage vacuum device, moisture box body 1 is provided with first pipeline 2 at the top of moisture box body 1, in this embodiment, first pipeline 2 is fixedly connected with moisture box body 1, one end of first pipeline 2 is provided with cryogenic refrigerator 3, one side of cryogenic refrigerator 3 is provided with energy storage tank 4, which can store cold air, one side of cryogenic refrigerator 3 is provided with main pump 5, one side of main pump 5 is provided with intermediate pump 6, one side of intermediate pump 6 is provided with front stage pump 7, one side of front stage pump 7 is provided with gas-water separator 8, which can classify gas and water, the top of gas-water separator 8 is provided with second pipeline 9, which is fixedly connected with gas-water separator 8, one end of second pipeline 9 is provided with automatic drainage tank 10, the bottom of gas-water separator 8 is provided with third pipeline 11, which is fixedly connected with gas-water separator 8, one end of third pipeline 11 is provided with primary cooler 12, the outer surfaces of first pipeline 2, second pipeline 9 and third pipeline 11 are all provided with connecting mechanism 13.
[0037] With reference to Figures 1 to 6The connecting mechanism 13 comprises a connecting plate 14, one side of the connecting plate 14 is provided with a rotating plate 15, in the embodiment, the connecting plate 14 is rotatably connected with the rotating plate 15, one side of the rotating plate 15 is provided with a fixed plate 16, the inside of the rotating plate 15 is provided with a sliding rod 17 which can move, one side of the sliding rod 17 is provided with a clamping plate 18 which is fixedly connected with the sliding rod 17, the inside of the fixed plate 16 is provided with a fixed tube 19 which is fixedly connected with the fixed plate 16, one side of the fixed tube 19 is provided with a buffer assembly 20 which can make the pipe suitable for different equipment, thereby expanding the application range of the equipment, the buffer assembly 20 comprises a fixed ring 21 which is fixedly connected with the fixed tube 19, one side of the fixed ring 21 is provided with a flexible pipe 22 which can deform, one side of the flexible pipe 22 is provided with a floating plate 23 which is fixedly connected with the flexible pipe 22, one side of the floating plate 23 is provided with a spring 24, one side of the flexible pipe 22 is provided with a connector 25 which is fixedly connected with the pipe, which can buffer the instantaneous impact on the pipe, thereby prolonging the service life of the equipment.
[0038] With reference to Figures 1 to 6 The inside of the rotating plate 15 is provided with a guide groove 26, the inside of the connecting plate 14 is provided with a sliding groove 27, the guide groove 26 and the sliding groove 27 are matched with the sliding rod 17, and the sliding rod 17 is slidably connected with the guide groove 26 and the sliding groove 27, which can move the sliding rod 17, thereby driving the clamping plate 18 to move, thereby connecting the pipe with different equipment, thereby expanding the application range of the equipment, one side of the fixed plate 16 is provided with a positioning pin 28, one side of the rotating plate 15 is provided with a positioning hole 29 which is matched with the positioning pin 28, and the positioning pin 28 is threadedly connected with the positioning hole 29, which can fix the rotating plate 15, thereby fixing the clamping plate 18, and further fixing the pipe.
[0039] With reference to Figure 1 , Figure 7 , Figure 8 With Figure 9 One side of the energy storage tank 4 is provided with a connecting pipe 30, in the embodiment, the connecting pipe 30 is fixedly connected with the energy storage tank 4, and the energy storage tank 4 is connected with the cryogenic refrigerator 3 through the connecting pipe 30, the outer surface of the connecting pipe 30 is provided with an automatic valve 31, one end of the connecting pipe 30 away from the energy storage tank 4 is provided with a refrigerator 32 which can meet the large cooling capacity demand in the initial stage of operation, thereby reducing the cost, the top of the moisture recovery box body 1 is provided with a box body emptying valve 33, the outer surface of the first pipe 2 is provided with a filter 34, the outer surfaces of the first pipe 2, the second pipe 9 and the third pipe 11 are all provided with vacuum valves 35 which can filter the gas, thereby prolonging the service life of the equipment.
[0040] The implementation principle of the embodiment is:
[0041] The combined energy storage vacuum device is provided with a connecting mechanism 13, when the device is used, the worker takes out the connecting mechanism 13, connects the joint 25 in the connecting mechanism 13 with the pipeline, then rotates the rotating plate 15, the rotating plate 15 is rotated to drive the guide groove 26 to rotate, since the guide groove 26 is slidably connected with the slide rod 17, the slide rod 17 is driven to slide when the guide groove 26 rotates, and since the slide groove 27 is formed in the connecting plate 14, the slide rod 17 can slide in the slide groove 27, so that the slide rod 17 moves, the slide rod 17 drives the clamping plate 18 to move towards or away from each other, so that the inner diameter of the clamping plate 18 is larger than the size of the equipment connection, then the worker rotates the rotating plate 15 to make the clamping plate 18 shrink, so that the clamping plate 18 is fixed to the outer surface of the connection, so that the connecting mechanism 13 can be fixed, so that the pipeline can be connected with different equipment, so that the application range of the equipment is expanded, then the worker rotates the positioning pin 28, the positioning pin 28 enters the inside of the positioning hole 29, the positioning pin 28 and the positioning hole 29 can fix the rotating plate 15, so that the rotating plate 15 is prevented from rotating, so that the clamping plate 18 is fixed.
[0042] When the pipeline is completely connected, the worker starts the equipment, taking the 1.5 moisture cycle of the vacuum moisture machine as an example: the first week, the air in the inside of the moisture box 1 is sucked, and the water vapor evaporated in the box after being evacuated, the evacuation process is: the gas is evacuated to the set vacuum degree through the moisture box 1-filter 34-deep cooler 3-fore pump 7, then the gas is evacuated to the working vacuum degree through the moisture box 1-filter 34-deep cooler 3-fore pump 7, the steam is filled in the moisture box 1 to make the tobacco in the box warm and humid, when the set index is reached, the humidification is stopped, and the second evacuation is started, at this time, the medium in the inside of the moisture box 1 is mainly water vapor, the primary cooler 12 is opened, the gas in the pump box is discharged to the atmosphere through the primary cooler 12, filter 34, deep cooler 3 and fore pump 7, when the set value is reached, the air breaking valve 33 of the moisture box 1 is opened, and the process of vacuum moisture is ended.
[0043] In the process, due to the working of the vacuum pump, the pipeline can instantaneously bear excessive pressure, at this time, the pressure can make the hose 22 deform, under the action of the spring 24 and the floating plate 23, the hose 22 can deform, so that the impact force instantaneously borne by the pipeline can be buffered, and the service life of the equipment can be prolonged.
[0044] Compared with the prior art, the utility model has the following beneficial effects relative to the prior art:
[0045] 1. The combined energy storage vacuum device is provided with a refrigerator 32 and an energy storage tank 4, the refrigerator 32 normally works in the time when the vacuum system does not work, then the refrigerator 32 delivers cold air to the inside of the energy storage tank 4, and then the temperature of the refrigerant in the energy storage tank 4 can be reduced to-30 DEG C, so as to supply the large cold quantity demand in the initial operation, thereby reducing the installed power of the refrigerator, and then the cost can be reduced.
[0046] 2. The combined energy storage vacuum device is provided with a connecting mechanism 13, the sliding rod 17 can be moved by rotating the rotating plate 15, then the connecting plate 18 can be moved, then the connecting plate 18 can be contacted with the connecting part of the equipment, then the pipeline can be connected, then the pipeline can be suitable for different equipment, then the application range of the equipment can be expanded, and the instantaneous impact on the pipeline can be buffered by the deformation of the hose 22, then the service life of the equipment can be prolonged.
[0047] The embodiments of the specific embodiment are the preferred embodiments of the utility model, and are not limited to the protection scope of the utility model, so that: equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.
Claims
1. A combined energy storage vacuum apparatus, characterized by: The utility model provides a moisture regaining box, the top of the moisture regaining box (1) is provided with a first pipeline (2), one end of the first pipeline (2) is provided with a cryogenic refrigerator (3), one side of the cryogenic refrigerator (3) is provided with an energy storage tank (4), one side of the cryogenic refrigerator (3) is provided with a main pump (5), one side of the main pump (5) is provided with an intermediate pump (6), one side of the intermediate pump (6) is provided with a front stage pump (7), one side of the front stage pump (7) is provided with a gas-water separator (8), the top of the gas-water separator (8) is provided with a second pipeline (9), one end of the second pipeline (9) is provided with an automatic drainage tank (10), the bottom of the gas-water separator (8) is provided with a third pipeline (11), one end of the third pipeline (11) is provided with a primary cooler (12), the outer surface of the first pipeline (2), the second pipeline (9) and the third pipeline (11) is provided with a connecting mechanism (13).
2. A combined energy storage vacuum device according to claim 1, characterized in that: The connecting mechanism (13) includes a connecting plate (14), one side of the connecting plate (14) is provided with a rotating plate (15), one side of the rotating plate (15) is provided with a fixed plate (16), the inside of the rotating plate (15) is provided with a sliding rod (17), one side of the sliding rod (17) is provided with a clamping plate (18), the inside of the fixed plate (16) is provided with a fixed pipe (19), one side of the fixed pipe (19) is provided with a buffer assembly (20).
3. A combined energy storage vacuum device according to claim 2, characterized in that: The buffer assembly (20) includes a fixed ring (21), one side of the fixed ring (21) is provided with a hose (22), one side of the hose (22) is provided with a floating plate (23), one side of the floating plate (23) is provided with a spring (24), one side of the hose (22) is provided with a joint (25).
4. A combined energy storage vacuum device according to claim 2, characterized in that: The inside of the rotating plate (15) is provided with a guide groove (26), the inside of the connecting plate (14) is provided with a sliding groove (27), the guide groove (26) and the sliding groove (27) are matched with the sliding rod (17), and the sliding rod (17) is slidably connected with the guide groove (26) and the sliding groove (27).
5. A combined energy storage vacuum device according to claim 2, characterized in that: One side of the fixed plate (16) is provided with a positioning pin (28), one side of the rotating plate (15) is provided with a positioning hole (29), the positioning hole (29) is matched with the positioning pin (28), and the positioning pin (28) is threadedly connected with the positioning hole (29).
6. A combined energy storage vacuum device according to claim 1, characterized in that: One side of the energy storage tank (4) is provided with a connecting pipe (30), and the energy storage tank (4) is connected with the cryogenic refrigerator (3) through the connecting pipe (30), the outer surface of the connecting pipe (30) is provided with an automatic valve (31), and one end of the connecting pipe (30) away from the energy storage tank (4) is provided with a refrigerator (32).
7. The combined energy storage vacuum apparatus of claim 1, wherein: The top of the moisture regaining box (1) is provided with a box emptying valve (33), the outer surface of the first pipeline (2) is provided with a filter (34), and the outer surfaces of the first pipeline (2), the second pipeline (9) and the third pipeline (11) are provided with vacuum valves (35).