Fixed baffling type flue gas purification tower
By designing a fixed baffle-type flue gas purification tower, the problems of low flue gas purification efficiency and complex structure in small enterprises are solved, achieving efficient and low-cost flue gas purification, which is suitable for enterprises with small processing capacity.
Patent Information
- Application Number
- CN202423291752.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing flue gas purification equipment is inefficient, complex in structure, and requires high control in small enterprises. Furthermore, the packing material is inconvenient to replace, making it difficult to meet the needs of enterprises with low processing capacity requirements.
The fixed baffle flue gas purification tower adopts a design with a vertically set outer shell and horizontal baffles. The purification module is a long box shape with air holes distributed on the box to form an inverted U-shaped purification area. The flue gas is diverted on the purification module and then converges and flows. Combined with the butterfly valve mechanism and detection system, it can achieve efficient purification and simplify the replacement of packing.
It improves flue gas purification efficiency, reduces costs, simplifies structure and control requirements, is suitable for the production needs of small enterprises, and ensures the stability and flexibility of purification effect.
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Figure CN223668919U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial flue gas purification treatment technical field, especially relates to a fixed baffle type flue gas purification tower. BACKGROUND
[0002] Industrial flue gas is the gaseous product of fuel combustion in industrial production of enterprises. It contains a large amount of toxic gases and other harmful substances. The existing flue gas purification equipment generally adopts the structure of a fixed filler bed, which lays the purification filler on the air-permeable hole plate arranged horizontally. The flue gas treatment device using the carbon monoxide heat value in sintering flue gas of CN202311805432.5 patent and the sintering flue gas carbon monoxide and nitrogen oxide combined removal device of CN202021463211.6 patent are similar in structure. This structure has limited contact area between flue gas and purification filler, low treatment efficiency, and inconvenient replacement of filler.
[0003] The applicant has applied for a patent with application number 2024213766018, a mobile bed type sintering flue gas treatment equipment, which uses a mobile bed to improve the purification and treatment efficiency of carbon monoxide and facilitates the replacement of carbon monoxide catalyst filler. However, the treatment efficiency is still limited.
[0004] As a further improvement, the applicant has previously applied and later disclosed a patent with application number 2024228725059, a continuous gas purification equipment. The equipment sets up vertical and horizontally separated purification areas inside the shell, then uses a continuous feeding device and a scraping mechanism to feed the material into the purification area, and discharges the material from the discharge device after purification, which can realize online replacement of filler and better improve the purification efficiency and effect of filler. However, the equipment uses a continuous feeding structure, which has the defects of complex structure, high cost, and high operation control requirements. The equipment is more suitable for the needs of enterprises with large flue gas treatment capacity, and is not suitable for small enterprises with small treatment capacity.
[0005] Therefore, it is necessary to develop a flue gas purification equipment with high purification efficiency, simple structure, and low control requirements, which is suitable for the production needs of small enterprises with low treatment capacity requirements. UTILITY MODEL CONTENT
[0006] In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the utility model is: how to provide a flue gas purification equipment with high purification and treatment efficiency, simple structure, low control requirements, and more flexible use, which is suitable for the production needs of small enterprises with low treatment capacity requirements.
[0007] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0008] The utility model provides a fixed baffle type flue gas purification tower, including the vertically arranged shell, the upper and lower ends of shell are provided with air inlet and air outlet (usually air inlet is on, air outlet is below) respectively, the inner chamber of shell has the baffle of horizontal partition type installation, a plurality of purification modules are installed on the baffle with interval, its characterized in that, the purification module is whole and presents vertical long strip shape box body shape, and the air hole with the diameter less than the purification filler particle is evenly arranged on the box body, and the upper recessed space is formed to the middle position of the lower end bottom plate of purification module upwards, and the upper recessed space is connected to form the purification area of vertical section and presents inverted U shape to the opposite two sides (including left and right two sides and / or front and back two sides) and the upper side of upper recessed space, and the purification filler is filled in the purification area, and the opening is arranged on the baffle and is communicated with the lower side of baffle in the upper recessed space of each purification module.
[0009] In this way, the flue gas enters the shell through the air inlet, and then is shunted through the upper end of the purification module to reduce the flow resistance, and then flows through the purification module from all directions to the upper recessed space, and then flows downward after converging and flows downward through the lower side of the baffle, and then is discharged through the air outlet. In this way, the purification module has an upper convex three-dimensional structure, which greatly expands the area through which the flue gas can pass, improves the flue gas purification treatment efficiency, and has the characteristics of simple structure, low control requirement, and flexible use.
[0010] The fixed baffle is vertically arranged at the middle position in the upper recessed space.
[0011] In this way, the gas flowing out of the purification module can be better guided to flow downward after impacting on the fixed baffle.
[0012] A manhole and a corresponding manhole cover are arranged on the shell.
[0013] In this way, it is convenient for workers to enter the tower to replace the filler and to maintain and repair.
[0014] The air outlet is further provided with an air outlet flue gas concentration detector, and the air outlet flue gas concentration detector is connected with the alarm device.
[0015] In this way, when the concentration of the flue gas after treatment exceeds the preset value, it can be determined that the filler particles need to be replaced, the machine can be stopped, and the workers can enter the tower to replace the filler after the flue gas in the inner chamber of the shell is emptied.
[0016] The air inlet and the air outlet are further provided with on-off valves.
[0017] In this way, it is convenient to close the air inlet and the air outlet when the filler needs to be replaced.
[0018] An exhaust pipeline is further arranged on the shell, an exhaust pump is arranged on the exhaust pipeline, and the exhaust pipeline is connected with the front pipeline system connected with the air inlet.
[0019] In this way, when the packing needs to be replaced, the gas inlet and the gas outlet are closed, and then the exhaust pump is opened to exhaust the gas in the tower to the pipeline system before the gas inlet, so that the packing replacement is facilitated.
[0020] The gas inlet position is internally provided with a gas inlet flue gas detector for detecting the flow or interference components of the gas inlet.
[0021] In this way, when the gas inlet flue gas detector detects that the flow of the incoming flue gas is too large or that the flue gas contains high-activity interference components that are not targeted, the butterfly valve mechanism can be started to open the communication port to allow the flue gas to bypass, so that as much flue gas as possible does not flow through the packing and directly bypasses to the flue gas outlet, thereby protecting the purification packing from rapid deactivation.
[0022] The butterfly valve mechanism includes a butterfly valve plate corresponding to the communication port, and a butterfly valve shaft is arranged in the middle of the butterfly valve plate.
[0023] In this way, the butterfly valve motor is installed outside the shell, which is more convenient for maintenance.
[0024] The purification module has a rectangular body structure, and the shell has a rectangular structure in the horizontal section.
[0025] Alternatively, the lower end of the purification module is fixed to the partition plate, and the upper end is open upward.
[0026] In this way, the purification module with a fixed structure is simpler in structure, and when the packing needs to be replaced, workers can enter the tower to replace the packing by using the pipeline suction method.
[0027] Alternatively, the purification module has an overall structure with a sealed upper end, and the lower end is installed on the opening position of the partition plate, and the width of the purification module is smaller than the diameter of the manhole.
[0028] In this way, the purification module with an overall structure is convenient for overall disassembly and replacement.
[0029] The lower end of the shell is provided with a support around the upper end.
[0030] Therefore, the present application realizes efficient flue gas purification under normal conditions, reduces the cost of flue gas purification by nearly 25%, and realizes automatic processing of abnormal flue gas, thereby ensuring that the flue gas pollutant purification is in a high-efficiency and stable operation state for a long time.
[0031] In summary, the utility model has the advantages of high flue gas purification treatment efficiency, simple structure, low control requirement and flexible use, and is particularly suitable for small enterprises with low treatment capacity requirement. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a structural schematic view of the first embodiment of the utility model.
[0033] Figure 2 It is Figure 1 A-A sectional view of the utility model.
[0034] Figure 3 It is Figure 1 B-B sectional view of the utility model. DETAILED DESCRIPTION
[0035] The utility model will be further explained in detail in combination with specific embodiments.
[0036] First embodiment: referring to Figures 1-3 A fixed baffle type flue gas purification tower, including vertically arranged shell 1, the upper and lower ends of shell 1 are provided with air inlet 2 and air outlet 3 respectively, air inlet is on the top, air outlet is on the bottom, the inner chamber of shell 1 has horizontally partitioned installed baffle 4, a plurality of purification modules 5 are installed on baffle 4 at intervals, its features are that the purification module 5 is vertically long strip box body, the gas hole with the diameter less than the purification filler particle is uniformly distributed and arranged on the box body, the upper concave space 6 is formed in the middle position of the lower end bottom plate of purification module 5 upwards, and the opposite sides (including left and right sides and / or front and back sides) and the upper of upper concave space 6 are connected to form the purification area with the vertical section of inverted U shape, the purification filler 7 is filled in the purification area, the opening is arranged on baffle 4 at the upper concave space 6 of each purification module to make upper concave space 6 and baffle 4 below communicate.
[0037] In this way, flue gas enters the shell through the upper air inlet, then is shunted through the upper end of the purification module to reduce the flow resistance, and then flows through the purification module from all directions to the upper concave space, flows downwards after converging and continues to flow downwards through the baffle below, until the air outlet is discharged outside. In this way, the purification module is in the overall upper convex three-dimensional structure, greatly expands the area of the flue gas passable area, improves the flue gas purification treatment efficiency, has the characteristics of simple structure, low control requirement and flexible use.
[0038] Among them, the fixed baffle 8 is vertically arranged at the middle position in the upper concave space 6.
[0039] In this way, the gas from the purification module enters the upper concave space and hits the fixed baffle, which can better guide the downward flow.
[0040] The shell 1 is provided with a manhole 9 and a corresponding manhole cover.
[0041] In this way, it is convenient for manual access to the tower to replace the filler and maintenance.
[0042] The gas outlet 3 is further provided with a gas outlet flue gas concentration detector 10 inside the position.
[0043] In this way, when the concentration of flue gas after treatment exceeds the preset value, it can be determined that the filler particles need to be replaced, and the machine can be stopped and the flue gas in the shell cavity can be emptied, and then manual access to the tower to replace the filler.
[0044] The gas outlet 3 and the gas inlet 2 are further provided with a switch valve 11.
[0045] In this way, it is convenient to close the gas inlet and the gas outlet when the filler needs to be replaced.
[0046] The shell 1 is further provided with an exhaust pipe (not shown in the figure), and the exhaust pipe is provided with an exhaust pump.
[0047] In this way, when the filler needs to be replaced, the gas inlet and the gas outlet are closed, and then the exhaust pump is opened to exhaust the gas in the tower to the pipeline system before the gas inlet, and then the filler replacement is facilitated.
[0048] The gas inlet 2 is further provided with a gas inlet flue gas detector 12 inside the position.
[0049] In this way, when the gas inlet flue gas detector detects that the flow of incoming flue gas is too large or that the flue gas contains high-activity interference components other than the target, the butterfly valve mechanism can be started to open the communication port to allow the flue gas to short-circuit, ensuring that as much flue gas as possible does not flow through the filler and directly short-circuit to the flue gas outlet, thereby protecting the purification filler from being rapidly deactivated.
[0050] The butterfly valve mechanism includes a butterfly valve plate 13 corresponding to the communication port, and a butterfly valve shaft 14 is arranged in the middle of the butterfly valve plate 13.
[0051] In this way, the butterfly valve motor is installed outside the shell, which is more convenient for maintenance.
[0052] The purification module 5 is in the form of a rectangular body structure, and the shell is in the form of a rectangular structure.
[0053] In the embodiment, the lower end of the purification module 5 is fixed on the partition plate 4, and the upper end is provided with an open top.
[0054] In this way, the purification module with a fixed structure is simpler in structure, and the replacement of the filler can be realized by workers entering the tower and using pipeline suction. In specific implementation, a cover is arranged at the open top of the purification module to prevent the flue gas from falling out under the pressure of the material.
[0055] In the embodiment, the lower end of the purification module 5 is fixed on the partition plate 4, and the upper end is provided with an open top.
[0056] In the embodiment, the lower end of the purification module 5 is fixed on the partition plate 4, and the upper end is provided with an open top.
[0057] In this way, the purification module with a fixed structure is simpler in structure, and the replacement of the filler can be realized by workers entering the tower and using pipeline suction. In specific implementation, a cover is arranged at the open top of the purification module to prevent the flue gas from falling out under the pressure of the material.
Claims
1. A fixed baffle type flue gas cleaning tower, comprising a vertically arranged shell, an air inlet and an air outlet arranged at the upper and lower ends of the shell respectively, and a baffle horizontally partitioned and arranged in the inner cavity of the shell, and a plurality of cleaning modules arranged at intervals on the baffle, characterized in that, The purification module is in the shape of a vertical long strip box, and the box is uniformly provided with air holes with a diameter smaller than that of the purification filler particles. The upper concave space is formed in the middle of the lower end plate of the box, and the upper concave space is connected to the opposite sides and the upper part to form a purification area with a vertical cross-section in the shape of an inverted U. The purification area is filled with the purification filler. The partition plate is provided with an opening corresponding to the upper concave space of each purification module, so that the upper concave space and the lower part of the partition plate are connected.
2. The fixed baffle flue gas cleaning tower according to claim 1, characterized in that A fixed baffle is vertically arranged at the middle position of the upper concave space.
3. The fixed baffle flue gas cleaning tower of claim 1 wherein, A manhole and a corresponding manhole cover are installed on the shell.
4. The fixed baffle flue gas cleaning tower according to claim 1 or 3, characterized in that An exhaust gas concentration detector is installed inside the position of the gas outlet, and the exhaust gas concentration detector is connected to the alarm device.
5. The fixed baffle flue gas cleaning tower according to claim 1 or 3, characterized in that The gas outlet and the gas inlet are provided with a switch valve.
6. The fixed baffle flue gas cleaning tower of claim 5 wherein, An exhaust pipeline is also installed on the shell, and an exhaust pump is installed on the exhaust pipeline. The exhaust pipeline is connected to the front pipeline system connected to the gas inlet.
7. The fixed baffle flue gas cleaning tower according to claim 1 or 3, wherein An intake gas detector is also arranged inside the position of the gas inlet. The intake gas detector is used to detect the flow or interference components of the intake. The partition plate is also provided with a communication port between adjacent purification modules, and the communication port is provided with a butterfly valve mechanism.
8. The fixed baffle flue gas cleaning tower of claim 7, wherein, The butterfly valve mechanism includes a butterfly valve plate corresponding to the communication port. A butterfly valve shaft is arranged in the middle of the butterfly valve plate. One end of the butterfly valve shaft is rotatably connected to the shell and connected to a butterfly valve motor.
9. The fixed baffle flue gas cleaning tower according to claim 1 or 3, wherein The purification module is in the shape of a rectangular body structure, and the shell is in the shape of a rectangular structure in the horizontal cross-section.
10. The fixed baffle flue gas cleaning tower of claim 3 wherein, The lower end of the purification module is fixed to the partition plate, and the upper end is provided with an open structure. Alternatively, the purification module is in the shape of an integrated structure with a sealed upper end. The lower end of the purification module is arranged on the opening position of the partition plate, and the width of the purification module is smaller than the diameter of the manhole.
Citation Information
Patent Citations
Flue gas treatment device utilizing calorific value of carbon monoxide in sintering flue gas
CN117643794A
Carbon monoxide and nitrogen oxide combined removal device for sintering flue gas
CN212236736U