Water-based ink thermal stirring device

By combining the rake frame fine stirring and the air-push stirring structure, the problem of incomplete material refinement in large-volume batching cylinders is solved, and the efficiency of material mixing and dissolution is improved.

CN223669011UActive Publication Date: 2025-12-16淮北市曼博油墨有限公司
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Patent Information

Application Number
CN202423093579.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-16
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional stirring structures do not achieve a high degree of material refinement in large-volume batching cylinders, resulting in a large amount of undissolved solids such as particles and clumps. Traditional methods cannot effectively improve dissolution efficiency.

Method used

The system employs a rake frame fine mixing mechanism and an air-push mixing structure. The rake frame mechanism breaks up agglomerated materials through the shearing force of the rake frame rod and rake plate, while the air-push mixing structure pushes the material accumulated on the side wall toward the center for further refinement.

Benefits of technology

It achieves thorough mixing of materials during large-volume batching, improves the dissolution and mixing efficiency of solid materials, and enhances the uniformity of batching and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-based ink thermal stirring device which comprises a thermal stirring batching barrel, and a harrow frame fine stirring mechanism is assembled and connected in the thermal stirring batching barrel; the harrow frame fine stirring mechanism comprises a harrow frame part, the harrow frame part comprises a plurality of harrow frame rods, and a plurality of harrow plates are fixedly connected to the two sides of each harrow frame rod respectively; the sizes of the material raking plates are sequentially increased from the outer side to the inner side of the raking frame rod; the harrow frame fine stirring mechanism further comprises a central stand column for fixing the plurality of harrow frame rods, and the central stand column is rotationally connected to the bottom of the hot stirring batching barrel; the rake frame part further comprises a plurality of cable-stayed frames for pulling and fixing the rake frame rods, and the cable-stayed frames are fixedly connected to the upper end of the central stand column; a rake tooth structure is fixedly connected to the cable-stayed frame; and the harrow frame fine stirring mechanism further comprises a motor for driving the central upright post to rotate. According to the structure, in the large-volume batching and ink stirring process, the stirring and dissolving efficiency is greatly improved in a raking and stirring mode, and the batching and stirring efficiency and effect of ink are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to water-based ink hot stirring technical field especially relates to a water-based ink hot stirring device. BACKGROUND

[0002] Water-based ink is a water-soluble ink, which mainly includes ink made of acrylic resin, pigment and various auxiliary materials. Water-based ink is widely used in industries such as pattern printing of packaging boxes and printing of architectural wall painting patterns.

[0003] During the production process of water-based ink, the materials constituting the ink are mixed into the batching cylinder, and heated and stirred in the batching cylinder according to the process. Through stirring, the solid undissolved substances such as particulate matter and agglomerates generated during the batching process are broken and dissolved, forming a high-uniformity ink.

[0004] However, during actual batching and stirring, when the volume of the batching cylinder is large, the traditional stirring structure including motor, stirring shaft, stirring paddle or impeller has a small stirring area, resulting in a low degree of material refinement during batching and stirring, and a large amount of undissolved particles and agglomerates in the material after long-time batching and stirring.

[0005] Increasing the stirring intensity or time cannot effectively improve the refinement and dissolution efficiency of solid undissolved substances.

[0006] Therefore, during actual work, in the process of batching a large amount of material, the stirring structure needs to be improved to fully stir the material in the batching cylinder, thereby improving the batching amount and greatly improving the batching efficiency due to the increased stirring and dissolution efficiency. INVENTION CONTENTS

[0007] Based on the above background, the purpose of the utility model is to provide a water-based ink hot stirring device.

[0008] To achieve the above purpose, the utility model adopts the following technical solutions:

[0009] A water-based ink hot stirring device, comprising a hot stirring batching cylinder, wherein a rake fine stirring mechanism is connected to the inside of the hot stirring batching cylinder;

[0010] The rake fine stirring mechanism comprises a rake frame portion, which comprises a plurality of rake frame rods, and a plurality of rake plates are fixedly connected to the two sides of the rake frame rods;

[0011] The size of the rake plate increases from the outside of the rake frame rod to the inside;

[0012] The rake frame fine stirring mechanism further comprises a central column for fixing the rake frame rods, which is rotationally connected to the bottom of the hot stirring ingredient cylinder;

[0013] The rake frame part further comprises a number of inclined pull frames for fixing the rake frame rods, which are fixedly connected to the upper end of the central column;

[0014] The inclined pull frame is fixedly connected with a rake tooth structure;

[0015] The rake frame fine stirring mechanism further comprises a motor for driving the rotation of the central column.

[0016] Preferably, the central part of the barrel mouth of the hot stirring ingredient cylinder is fixedly connected with a cross beam plate, and the motor is fixedly installed at the central part of the central column;

[0017] The output shaft of the motor is fixedly installed at the top central part of the central column.

[0018] Preferably, the bottom of the central column is fixedly connected with a rotating shaft, which is rotationally connected to the bottom of the hot stirring ingredient cylinder.

[0019] Preferably, the shape of the rake frame rod is trapezoidal;

[0020] The length of the outer end side of the rake frame rod is smaller than that of the inner end side;

[0021] The inner end of the rake frame rod is fixedly welded to the side wall of the central column by a number of welding rods.

[0022] Preferably, the longitudinal cross-sectional shape of the rake plate is semicircular, and the rake plate is welded to the side wall on both sides of the rake frame rod.

[0023] Preferably, the rake tooth structure comprises rake tooth plates welded to the side walls on both sides of the inclined pull frame, and a number of tooth-shaped protrusions are formed on the outer side wall of the rake tooth plate.

[0024] Preferably, the edge part of the hot stirring ingredient cylinder is provided with a gas pushing stirring structure, which pushes and stirs the particles at the edge part of the hot stirring ingredient cylinder towards the central part.

[0025] Preferably, the gas pushing stirring structure comprises a number of gas flow stirring pipes, and a number of gas flow through holes are formed on the gas flow stirring pipes towards the central part of the hot stirring ingredient cylinder;

[0026] The gas flow stirring pipes are integrally formed with through pipe parts penetrating through the hot stirring ingredient cylinder, and the through pipe parts are connected by an annular pipe;

[0027] The through pipe parts are connected with an air inlet pipe.

[0028] Preferably, the top of the airflow stirring pipe is integrally formed with a downwardly bent pipe portion arranged in a downwardly bent manner, and the bottom of the downwardly bent pipe portion is provided with a plurality of airflow through holes.

[0029] The utility model has the following beneficial effects:

[0030] 1、Through the large size rake frame rod and rake material board structure, in the rotating process of the rake frame part, the large size rake frame rod is used to realize the full mixing of the material through the rake material board, and the material is broken and refined by the impact of the material in the rake material board under the cooperation of the shearing force, so that the material is dissolved and dispersed again into the material system, and the processing efficiency of the material is improved in the large capacity dispensing ink agent process.

[0031] 2、Through the rake tooth structure including rake tooth plates respectively welded on the two side walls of the inclined cable frame, a plurality of tooth-shaped protrusions are formed on the outer side wall of the rake tooth plate. In the rake material mixing process, the rake tooth plate-tooth-shaped protrusion structure has sharp tooth-shaped protrusions and forms a plurality of parts with large shearing force, so that the lumps or particles in the material system are further broken and dissolved during rotation.

[0032] 3、Through the air pushing and stirring structure, the solid material accumulated and deposited near the side wall is pushed to the center again and dispersed and refined by the rake. The solid lumps and particles are continuously pushed to the center from the edge to refine the rake material. The stirring and dissolving efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical scheme in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present utility model, and other drawings can be obtained from the structures shown in the drawings without creative labor for those skilled in the art.

[0034] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present utility model;

[0035] Figure 2 It is a schematic diagram of the structure of the rake frame fine stirring mechanism in the embodiment of the present utility model;

[0036] Figure 3 It is a schematic diagram of the structure of the rake material plate in the embodiment of the present utility model;

[0037] Figure 4 It is a schematic diagram of the structure of the air pushing and stirring structure in the embodiment of the present utility model;

[0038] Figure 5 It is an embodiment of the present utility modelFigure 1 a top view in Fig.

[0039] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0041] It should be noted that all the directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directional indications also change accordingly.

[0042] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0043] Embodiment 1

[0044] As shown in Figures 1-5 An aqueous ink hot stirring device, comprising a hot stirring ingredient cylinder 1. According to the existing mode, a heating resistor (not shown in the figure) is installed at the bottom of the hot stirring ingredient cylinder 1 to heat the material in the hot stirring ingredient cylinder 1. At the same time, a discharge pipe is connected to the bottom of the hot stirring ingredient cylinder 1 to realize the discharge of the ingredient after the ingredient.

[0045] In order to realize the full crushing, refining and dissolving of the material, especially the caked or particulate material, in the large-capacity ingredient hot stirring cylinder 1 during the ingredient stirring process, the above-mentioned hot stirring ingredient cylinder 1 is internally equipped with a rake frame fine stirring mechanism 2.

[0046] Specifically, the rake frame fine stirring mechanism 2 comprises a rake frame part, and the specific structure of the rake frame part comprises four rake frame rods 23 arranged in a circumferential array (adjacent rake frame rods 23 are fixedly connected through obliquely arranged inclined connecting rods 25 to increase stability), and a plurality of rake plates 24 are fixedly connected to the two sides of the rake frame rods 23.

[0047] In addition, the size of the rake plate 24 gradually increases from the outside of the rake frame rod 23 to the inside.

[0048] Specifically, the shape of the rake frame rod 23 is trapezoidal, that is, the length of the outer end side of the rake frame rod 23 is smaller than the length of the inner end side.

[0049] The rake plate 24 is fixedly welded to the two sides of the rake frame rod 23. The shape of the rake plate 24 is semicircular. Since the shape of the rake frame rod 23 is trapezoidal, the outer end is small and the inner end is large, therefore the size of the rake plate 24 gradually increases from the outside of the rake frame rod 23 to the inside, and the longitudinal cross-sectional shape of the rake plate 24 is semicircular, and the rake plate 24 is welded to the side walls on the two sides of the rake frame rod 23.

[0050] In this way, during the rotation of the rake frame part, the material is fully stirred by the rake plate 24 on the large rake frame rod 23, and the clumps or particles in the material are broken and refined by the shearing force of the rake plate 24, so as to promote the re-dissolution and dispersion into the material system.

[0051] The above-mentioned rake frame fine stirring mechanism 2 further comprises a central column 27 for fixing a plurality of rake frame rods 23, and the inner end of the above-mentioned rake frame rod 23 is fixedly welded to the side wall of the central column 27 through a plurality of welding rods 231.

[0052] Meanwhile, according to the existing rotary connection mode, the bottom of the central column 27 is fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected to the bottom of the hot stirring ingredient cylinder 1.

[0053] The rake frame fine stirring mechanism 2 further comprises a motor 21 for driving the rotation of the central column 27, and specifically, the central part of the cylinder opening of the hot stirring ingredient cylinder 1 is fixedly connected with a cross beam plate 11, and the motor 21 is fixedly installed at the central part of the central column 27; the output shaft of the motor 21 is fixedly installed at the top central part of the central column 27.

[0054] During the working process, under the driving of the motor 21, the central column 27 carries the rake frame part to rotate.

[0055] The above-mentioned rake frame part further comprises a plurality of inclined pull frames 26 for pulling and fixing the rake frame rods 23, and the outer end of the inclined pull frame 26 is welded to the outer end of the rake frame part, and the inner end is welded to the upper end of the central column 27.

[0056] The large-sized rake frame section maintains high stability under the pull of the inclined cable 26.

[0057] Meanwhile, in order to further refine and dissolve the material, a rake tooth structure is fixedly connected to the inclined frame 26;

[0058] Specifically, the rake tooth structure includes rake tooth plates 27 welded to the side walls of the inclined frame 26, and the outer side wall of the rake tooth plates 27 has a plurality of tooth-shaped protrusions 271. During the material mixing process, the tooth-shaped protrusions 271 of the rake tooth plates 27 are sharp and form multiple areas with large shear forces. Therefore, during the rotation process, the agglomerates or particles in the material system are further broken up and dissolved, thereby further improving the dissolution efficiency during the mixing process.

[0059] Example 2

[0060] like Figures 1-5 As shown, in this embodiment, based on the structure of embodiment 1, during the material mixing process, the lumps and particles in the material are easily driven by the fluid to approach the side wall of the hot mixing batching cylinder 1. Since the material mixing part needs to maintain a safe gap with the side wall of the hot mixing batching cylinder 1, the particles and lumps accumulated near the side wall of the hot mixing batching cylinder 1 are difficult to break.

[0061] Therefore, in order to continue pushing the particles and agglomerates accumulated near the side wall of the hot mixing batching cylinder 1 toward the center of the hot mixing batching cylinder 1 and to promote the refinement, crushing and dissolution of the material being raked, an air-push stirring structure is provided at the edge of the hot mixing batching cylinder 1. The air-push stirring structure pushes and stirs the particles at the edge of the hot mixing batching cylinder 1 toward the center.

[0062] Specifically, the air-push stirring structure includes several airflow stirring tubes 32, each with several airflow holes facing the center of the hot-stirring batching cylinder 1. Simultaneously, the lower end of each airflow stirring tube 32 is integrally formed with a through-tube portion penetrating the hot-stirring batching cylinder 1, and these through-tube portions are connected by an annular pipe 31; the through-tube portion is connected to an air inlet pipe 33. A pumping device is connected to the air inlet pipe 33 in a conventional manner to pump air. Gas is ejected from the airflow holes, pushing the solid material accumulated and deposited on the sidewalls towards the center again, where it is dispersed and refined.

[0063] This process is repeated to achieve solid agglomeration and continuously push the rake material from the edges towards the center, refining it and improving the mixing and dissolving efficiency.

[0064] Meanwhile, in order to further push the solid materials, the top of the airflow stirring pipe 32 is integrally formed with a downward bending pipe portion 32 which is arranged in a downward bending manner, and the bottom of the downward bending pipe portion 32 is provided with a plurality of airflow through holes. During the pumping process, the airflow through holes on the downward bending pipe portion 32 agitate the gas towards the central part of the hot stirring ingredient cylinder 1, so as to further improve the agitation effect on the solid materials and promote the fine dispersion of the solid materials by the rake frame portion.

[0065] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or replacements made by the skilled in the art within the essential scope of the present application shall also belong to the protection scope of the present application.

Claims

1. An aqueous ink hot stirring device characterized by, Including hot stirring ingredient cylinder, the inside of hot stirring ingredient cylinder is equipped with rabble frame thin stirring mechanism connected with rabble frame; The rabble frame thin stirring mechanism includes a rabble frame part, the rabble frame part includes a plurality of rabble frame rods, and the two sides of the rabble frame rod are fixedly connected with a plurality of rabble plates; The size of the rabble plate increases from the outside of the rabble frame rod to the inside; The rabble frame thin stirring mechanism further includes a central column for fixing a plurality of rabble frame rods, and the central column is rotatably connected to the bottom of the hot stirring ingredient cylinder; The rabble frame part further includes a plurality of inclined pull frames for pulling and fixing the rabble frame rods, and the inclined pull frames are fixedly connected to the upper end of the central column; The inclined pull frame is fixedly connected with a rabble tooth structure; The rabble frame thin stirring mechanism further includes a motor for driving the rotation of the central column.

2. The water-based ink hot stirring device according to claim 1, wherein The central part of the central column is fixedly connected with a cross beam plate, and the motor is fixedly installed at the central part of the central column. The output shaft of the motor is fixedly installed at the top central part of the central column.

3. The water-based ink hot stirring device according to claim 1, wherein The bottom of the central column is fixedly connected with a rotating shaft, and the rotating shaft is rotatably connected to the bottom of the hot stirring ingredient cylinder.

4. The water-based ink hot stirring device according to claim 1, wherein The shape of the rabble frame rod is trapezoidal; The length of the outer end side of the rabble frame rod is less than the length of the inner end side; The inner end of the rabble frame rod is welded and fixed on the side wall of the central column by a plurality of welding rods.

5. The water-based ink hot agitator apparatus according to claim 1, wherein The longitudinal cross-sectional shape of the rabble plate is semicircular, and the rabble plate is welded on the side wall on both sides of the rabble frame rod.

6. The water-based ink hot agitator apparatus according to claim 1, wherein The rabble tooth structure includes rabble tooth plates welded on the side walls on both sides of the inclined pull frame, and a plurality of tooth-shaped protrusions are formed on the outer side wall of the rabble tooth plate.

7. The water-based ink hot agitator apparatus according to claim 1, wherein The edge part in the hot stirring ingredient cylinder is provided with a gas pushing stirring structure, which pushes and stirs the particles at the edge part in the hot stirring ingredient cylinder towards the central part.

8. The water-based ink hot agitator apparatus according to claim 7, wherein The gas flow stirring pipe is integrally formed with a through pipe part penetrating through the hot stirring ingredient cylinder, and the through pipe parts are connected by an annular pipe. The through pipe part is connected with an air inlet pipe. The top of the gas flow stirring pipe is integrally formed with a downwardly bent pipe part, and a plurality of air flow holes are formed in the bottom of the downwardly bent pipe part.

9. The water-based ink hot agitator apparatus according to claim 8, wherein, ​