Anti-blocking granulator for laying hen premix production
By introducing a rotating component and a drying component into the pellet mill, the problem of die blockage during the pelleting of laying hen premix was solved, enabling convenient cleaning without disassembling the ring die and improving pelleting efficiency.
Patent Information
- Application Number
- CN202423182408.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the process of pelleting premixed feed for laying hens, high moisture content causes the feed to stick and clog the die holes, making manual cleaning difficult.
A pellet mill was designed, comprising a ring die, a pelletizing cylinder, a rotating component, a rotating plate, an adjusting component, a cleaning roller, and a drying component. The rotating component drives the cleaning roller to insert into the die hole, and the drying component provides warm air drying, thus solving the problem of die hole clogging.
It enables unclogging of the die holes without disassembling the ring die, simplifying the cleaning process and improving pelleting efficiency and convenience.
Smart Images
Figure CN223669138U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of anti -blocking, specifically related to a kind of anti -blocking granulator for laying hen premix production. BACKGROUND
[0002] Laying hen premix is a kind of feed additive that multiple trace elements required for the growth and egg production of laying hens are mixed uniformly in advance, which is usually made into granules to facilitate subsequent feeding or transportation. When the premix is granulated, multiple raw materials are mixed by adding water, and then placed on a ring die. The feed is extruded through the die holes of the ring die, and then cut into granules.
[0003] After the feed is mixed with water, if the added water is high or the moisture content of the raw materials is high, too much water can cause the raw materials to stick together when they are pressed through the ring die, which can cause blockage in the die holes. Therefore, it is difficult for the feed to pass through the die holes again during subsequent extrusion, which requires manual disassembly and cleaning, which is inconvenient. SUMMARY
[0004] The anti-blocking granulator for laying hen premix production solves the problem of blockage of the die holes when the feed is granulated in the related art.
[0005] The technical solution of the utility model is as follows:
[0006] An anti-blocking granulator for laying hen premix production includes a ring die and a placement box. The ring die has several die holes. It also includes a granulating cylinder, a rotating assembly, a rotating plate, an adjusting assembly, a cleaning roller, and a drying assembly. The top and bottom ends of the granulating cylinder are open. The ring die is fixedly installed in the granulating cylinder, and the granulating cylinder is fixedly installed in the placement box. The rotating assembly is provided with two rotating assemblies, which are arranged on both sides of the granulating cylinder. The rotating plate is provided with two rotating plates, which are arranged on the two rotating assemblies respectively. The adjusting assembly is arranged on one of the rotating assemblies. The cleaning roller is arranged on the adjusting assembly. The adjusting assembly is used to adjust the position of the cleaning roller. The drying assembly is provided with two drying assemblies, which are arranged on both sides of the granulating cylinder to dry the feed on the ring die.
[0007] Further, the rotating assembly comprises a mounting plate, a motor one and a rotating shaft, the mounting plate is fixedly installed on the side of the granulating cylinder, the motor one is installed on the mounting plate, the rotating shaft is fixedly connected with the output end of the motor one, and the rotating shaft is rotatably installed on the mounting plate.
[0008] Further, the adjusting assembly comprises a cylinder one, a mounting cover and a motor two, the cylinder one is installed on one of the rotating plates, the mounting cover is fixedly connected with the output end of the cylinder one, and the motor two is installed on the mounting cover.
[0009] Further, the adjusting assembly further comprises a supporting cover, a reciprocating lead screw, a motor three and a lead screw nut, the supporting cover is fixedly connected with the output end of the motor two, the reciprocating lead screw is rotatably installed in the supporting cover, the motor three is installed on the side of the supporting cover, the output end of the motor three is fixedly connected with the side of the reciprocating lead screw, and the lead screw nut is screw-connected on the reciprocating lead screw, and the cleaning roller is fixedly installed at the bottom end of the lead screw nut.
[0010] Further, the drying assembly comprises a dryer, an air outlet pipe and an air outlet ring, the dryer is installed on the side of the granulating cylinder, the air outlet pipe is communicated with the air outlet of the dryer, the air outlet pipe penetrates through the side of the granulating cylinder, the air outlet ring is fixedly installed in the granulating cylinder, and the other end of the air outlet pipe is communicated with the air outlet ring.
[0011] Further, the extruding assembly further comprises a cylinder two and an extruding plate, the cylinder two is installed on the other rotating plate, and the extruding plate is fixedly connected with the output end of the cylinder two.
[0012] Further, a plurality of air outlets are formed in the air outlet ring, the air outlet ring is obliquely installed in the granulating cylinder, and the plurality of air outlets are aligned with the bottom end of the ring die.
[0013] Further, the diameter of the extruding plate is consistent with the diameter of the ring die.
[0014] Further, the diameter of the cleaning roller is smaller than the diameter of the die hole of the ring die.
[0015] Further, a material taking opening is formed in the side of the placing box, and a box door is hingedly installed at the material taking opening.
[0016] The working principle and beneficial effects of the utility model are as follows:
[0017] 1. The utility model discloses a ring mould is placed in the feed granulator, and then the feed is poured into the ring mould, and then the extrusion assembly is rotated to the upper side of the ring mould through the rotating assembly, and then the feed is extruded through the extrusion assembly, and the feed can be dried through the drying assembly during extrusion, so that the long strip feed through the die hole can be dried, thereby facilitating subsequent cutting into granules, and the die hole of the ring mould can be blown, so that the feed adhered in the die hole can be dried, facilitating subsequent cleaning.
[0018] 2. The utility model discloses a rotating assembly is used for rotating the adjusting assembly and the cleaning roller to the upper side of the ring mould when the die hole is blocked by the feed, and then the adjusting assembly can drive the cleaning roller to insert into different die holes of the ring mould, so that the feed blocked in the die hole is dredged.
[0019] In summary, the feed granulator can dredge the die hole through the cleaning roller when the die hole of the ring mould is blocked, without disassembling the ring mould for cleaning, which is more convenient. DRAWINGS
[0020] The utility model will be further explained in detail in combination with the drawings and specific embodiment.
[0021] Figure 1 It is the whole structure schematic diagram of the utility model;
[0022] Figure 2 It is the structure schematic diagram of the utility model rotating plate, cleaning roller, rotating assembly and adjusting assembly cooperation;
[0023] Figure 3 It is the structure schematic diagram of the utility model drying assembly;
[0024] Figure 4 It is the structure schematic diagram of the utility model rotating assembly and extrusion assembly cooperation.
[0025] In the drawing: 1, ring mould, 2, place box, 3, granulator cylinder, 4, rotating plate, 5, cleaning roller, 6, box door, 101, mounting plate, 102, motor one, 103, rotating shaft, 201, air cylinder one, 202, mounting cover, 203, motor two, 204, support cover, 205, reciprocating screw, 206, motor three, 207, screw nut, 301, dryer, 302, air outlet pipe, 303, air outlet ring, 401, air cylinder two, 402, extrusion plate. SPECIFIC EMBODIMENT
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.
[0027] As shown in Figures 1-4 The embodiment provides a non-blocking granulator for producing laying hen premix, which comprises a ring die 1 and a placing box 2, a plurality of die holes are formed in the ring die 1, and the granulator cylinder 3, the rotating assembly, the rotating plate 4, the adjusting assembly, the cleaning roller 5 and the drying assembly are further arranged; the top end and the bottom end of the granulator cylinder 3 are both in a form of opening and closing, the ring die 1 is fixedly installed in the granulator cylinder 3, and the granulator cylinder 3 penetrates through and is fixedly installed on the placing box 2; the rotating assembly is provided with two rotating assemblies, the two rotating assemblies are both arranged on the two sides of the granulator cylinder 3; the rotating plate 4 is provided with two rotating plates 4, the two rotating plates 4 are respectively arranged on the two rotating assemblies; the adjusting assembly is arranged on one of the rotating assemblies; the cleaning roller 5 is arranged on the adjusting assembly; the adjusting assembly is used for adjusting the position of the cleaning roller 5; and the drying assembly is provided with two drying assemblies, the two drying assemblies are both arranged on the two sides of the granulator cylinder 3 and are used for drying the feed on the ring die 1.
[0028] The diameter of the cleaning roller 5 is smaller than the diameter of the die hole of the ring die 1, so that the cleaning roller 5 can be inserted into the die hole of the ring die 1, thereby making the feed blocked in the die hole be poked down, the side of the placing box 2 is provided with a material taking opening, a box door 6 is hingedly installed at the material taking opening, a collecting box can be placed in the placing box 2, and the feed can be collected after being cut into particles.
[0029] It should be noted that the cutting knife is installed in the granulator cylinder 3 and can cut the extruded strip-shaped feed into particles.
[0030] In the embodiment, referring to Figure 2 and Figure 4 , the rotating assembly comprises an installation plate 101, a motor 102 and a rotating shaft 103, the installation plate 101 is fixedly installed on the side of the granulator cylinder 3, the motor 102 is installed on the installation plate 101, the rotating shaft 103 is fixedly connected with the output end of the motor 102, and the rotating shaft 103 is rotatably installed on the installation plate 101.
[0031] In the embodiment, referring to Figure 2 , the adjusting assembly comprises a cylinder 201, an installation cover 202 and a motor 203, the cylinder 201 is installed on one of the rotating plates 4, the installation cover 202 is fixedly connected with the output end of the cylinder 201, and the motor 203 is installed on the installation cover 202.
[0032] In the embodiment, referring toFigure 2 The adjusting assembly further comprises a supporting cover 204, a reciprocating screw rod 205, a motor three 206 and a screw nut 207, the supporting cover 204 is fixedly connected with the output end of the motor two 203, the reciprocating screw rod 205 is rotatably installed in the supporting cover 204, the motor three 206 is installed on the side surface of the supporting cover 204, the output end of the motor three 206 is fixedly connected with the side surface of the reciprocating screw rod 205, and the screw nut 207 is threadedly connected on the reciprocating screw rod 205, and the cleaning roller 5 is fixedly installed at the bottom end of the screw nut 207.
[0033] In the embodiment, referring to Figure 3 The drying assembly comprises a dryer 301, an air outlet pipe 302 and an air outlet ring 303, the dryer 301 is installed on the side surface of the granulating cylinder 3, the air outlet pipe 302 is communicated with the air outlet of the dryer 301, and the air outlet pipe 302 penetrates through the side surface of the granulating cylinder 3, and the air outlet ring 303 is fixedly installed in the interior of the granulating cylinder 3, and the other end of the air outlet pipe 302 is communicated with the air outlet ring 303.
[0034] A plurality of air outlets are formed in the air outlet ring 303, the air outlet ring 303 is obliquely installed in the granulating cylinder 3, and the plurality of air outlets are aligned with the bottom end of the ring die 1, the warm air from the dryer 301 can enter into the air outlet ring 303, and the bottom end of the ring die 1 is dried through the plurality of air outlets of the air outlet ring 303, so that the falling feed can be dried, and the subsequent cutting of the strip-shaped feed can be facilitated, and if the feed is blocked in the die hole, the feed can be dried to facilitate subsequent cleaning.
[0035] In the embodiment, referring to Figure 4 The extruding assembly further comprises a cylinder two 401 and an extruding plate 402, the cylinder two 401 is installed on the other rotating plate 4, and the extruding plate 402 is fixedly connected with the output end of the cylinder two 401.
[0036] The diameter of the extruding plate 402 is consistent with the diameter of the ring die 1, when the feed on the ring die 1 is extruded, the feed on the ring die 1 can be completely contacted by the extruding plate 402, so that the feed is extruded, and the extruding plate 402 can enter into the granulating cylinder 3.
[0037] In this embodiment, when granulating, first put the feed into the ring die 1, then start the motor 102, the motor 102 drives one of the rotating shafts 103 to rotate, thereby driving one of the rotating plates 4 to rotate, and the extrusion plate 402 is rotated to above the granulating cylinder 3, then start the cylinder 401, the cylinder 401 drives the extrusion plate 402 to move downwards, extruding the feed on the ring die 1, so that the feed passes through the die hole to form a strip, and when falling, the cutting knife in the granulating cylinder 3 can cut the strip into granules, at the same time, the dryer 301 can be started, the dryer 301 blows warm air through the air outlet pipe 302 and the air outlet ring 303 to dry the falling strip, when granulating, a collection box can be placed in the inside of the placing box 2, thereby collecting the granular feed, after granulating, start the cylinder 401, the cylinder 401 drives the extrusion plate 402 to move upwards, then rotate it to the other side, if the die hole of the ring die 1 is blocked by feed, start the motor 102, the other rotating shaft 103 drives the rotating plate 4 to rotate, thereby making the cleaning roller 5 rotate to above the ring die 1, then start the cylinder 201, the cylinder 201 drives the installation cover 202 to move downwards, thereby driving the motor 203 and the support cover 204 to move downwards, and then driving the cleaning roller 5 to insert into one of the die holes, thereby poking down the feed in the die hole, and the motor 203 can be started, thereby driving the support cover 204 to rotate, and then driving the cleaning roller 5 to rotate, thereby cleaning the die holes at different positions, and the motor 206 can be started, the motor 206 drives the reciprocating lead screw 205 to rotate in the support cover 204, thereby driving the lead screw nut 207 and the cleaning roller 5 to move back and forth, thereby cleaning different die holes.
[0038] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A non-blocking granulator for producing a laying hen premix, comprising a ring die (1) and a placement box (2), characterized in that, A plurality of die holes are formed on the ring die (1), and the device further comprises: A granulating cylinder (3), the top end and the bottom end of the granulating cylinder (3) are both open-close, the ring die (1) is fixedly installed in the granulating cylinder (3), and the granulating cylinder (3) is fixedly installed on the placing box (2) in a penetrating manner; Two rotating assemblies, both of the rotating assemblies are arranged on the two sides of the granulating cylinder (3); Two rotating plates (4), both of the rotating plates (4) are arranged on the two rotating assemblies respectively; An adjusting assembly, the adjusting assembly is arranged on one of the rotating assemblies; A cleaning roller (5), the adjusting assembly is arranged on the cleaning roller (5) and is used for adjusting the position of the cleaning roller (5); Two drying assemblies, both of the drying assemblies are arranged on the two sides of the granulating cylinder (3) and are used for drying the feed on the ring die (1).
2. The anti-blocking granulator for producing laying hen premix according to claim 1, characterized in that, The rotating assembly comprises: An installation plate (101), the installation plate (101) is fixedly installed on the side of the granulating cylinder (3); A motor one (102), the motor one (102) is installed on the installation plate (101); A rotating shaft (103), the rotating shaft (103) is fixedly connected with the output end of the motor one (102) and is rotatably installed on the installation plate (101).
3. The anti-blocking granulator for producing laying hen premix according to claim 2, characterized in that, The adjusting assembly comprises: A cylinder one (201), the cylinder one (201) is installed on one of the rotating plates (4); An installation cover (202), the installation cover (202) is fixedly connected with the output end of the cylinder one (201); A motor two (203), the motor two (203) is installed on the installation cover (202).
4. The anti-blocking granulator for producing laying hen premix according to claim 3, characterized in that, The adjusting assembly further comprises: A support cover (204), the support cover (204) is fixedly connected with the output end of the motor two (203); A reciprocating lead screw (205), the reciprocating lead screw (205) is rotatably installed in the support cover (204); A motor three (206), the motor three (206) is installed on the side of the support cover (204), and the output end of the motor three (206) is fixedly connected with the side of the reciprocating lead screw (205); A lead screw nut (207), the lead screw nut (207) is threadedly connected on the reciprocating lead screw (205), and the cleaning roller (5) is fixedly installed on the bottom end of the lead screw nut (207).
5. The anti-blocking granulator for producing laying hen premix according to claim 4, characterized in that, The drying assembly comprises: A dryer (301), the dryer (301) is installed on the side of the granulating cylinder (3); An air outlet pipe (302), the air outlet pipe (302) is communicated with the air outlet of the dryer (301), and the air outlet pipe (302) penetrates the side of the granulating cylinder (3); An air outlet ring (303), the air outlet ring (303) is fixedly installed in the granulating cylinder (3), and the other end of the air outlet pipe (302) is communicated with the air outlet ring (303).
6. The anti-blocking granulator for producing laying hen premix according to claim 5, characterized in that, Further comprising an extrusion assembly, the extrusion assembly comprises: A second cylinder (401) is mounted on the other rotating plate (4); An extrusion plate (402) is fixedly connected with the output end of the second cylinder (401).
7. The anti-blocking granulator for producing laying hen premix according to claim 6, characterized in that, A plurality of air outlets are formed in the air outlet ring (303), the air outlet ring (303) is obliquely installed in the granulating cylinder (3), and the plurality of air outlets are aligned with the bottom end of the ring die (1).
8. The anti-blocking granulator for producing a laying hen premix according to claim 7, characterized in that, The diameter of the extrusion plate (402) is consistent with the diameter of the ring die (1).
9. The anti-blocking granulator for producing a laying hen premix according to claim 8, characterized in that, The diameter of the cleaning roller (5) is smaller than the diameter of the die hole of the ring die (1).
10. The anti-blocking granulator for producing a laying hen premix according to claim 9, characterized in that, A material taking opening is formed in the side of the placing box (2), and a box door (6) is hingedly installed at the material taking opening.