Hammer crushing rotor and hammer crushing device
By adopting limiting components and assembled pin structures in the crusher rotor, the problems of long replacement time and limited disassembly space for hammer blades have been solved, achieving the effects of shortened replacement time, improved efficiency, and reduced wear.
Patent Information
- Application Number
- CN202422975563.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing crusher rotors, the hammers and spacers are mounted on a single pin, which makes it time-consuming and prone to misalignment when replacing the hammers. Furthermore, the long pin restricts the space for disassembly and assembly.
A limiting component is used instead of a spacer. The hammer and the limiting component are respectively mounted on the first pin and the second pin. The limiting component is provided with a limiting groove to limit the position of the hammer. The first pin and the second pin are designed as an assembly structure and are fixed by threaded connection and locking component. The pressure plate assembly is used to fix the ends of the pins at the same time.
It shortens the hammer replacement time, improves equipment efficiency, makes the arrangement more convenient, reduces wear, and extends the service life of the hammers.
Smart Images

Figure CN223669298U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of hammer mill crushers, specifically relating to a hammer mill crushing rotor and a hammer mill crushing device including the aforementioned rotor. Background Technology
[0002] Hammer mills are mainly composed of a body, rotor, guide plate, screen pressing mechanism, and screen plates. The body forms the crushing chamber and supports the rotor. The rotor consists of a main shaft, hammer frame plate, hammers, and pins. The motor drives the rotor to rotate at high speed through a coupling. The material is crushed by the impact of the high-speed rotating hammers. The guide plate causes the material to enter the crushing chamber tangentially, and the screen plates ensure that the crushed material meets the expected requirements.
[0003] Material enters through the feed inlet and is tangentially guided into the crushing chamber by the guide plate. It is crushed by the impact of the high-speed rotating hammers. The material rebounds and impacts the screen. Qualified material passes through the screen holes, while unqualified material is crushed by the friction of the screen. The crushing process is repeated continuously.
[0004] The existing crusher rotor uses a spacer to restrict the position of the hammers. The spacer and the hammers are mounted on the same pin shaft. Replacing the hammers is time-consuming and prone to misalignment. Utility Model Content
[0005] The first objective of this invention is to provide a hammer mill rotor that solves the technical problem that existing crushers have rotor spacers and hammers mounted on a single pin, resulting in long replacement times and easy misalignment of the hammers.
[0006] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a hammer mill rotor, comprising:
[0007] The spindle assembly includes a spindle, and hammer holder plates and spindle spacers spaced at intervals on the spindle;
[0008] The hammer assembly includes a hammer, a first pin, a second pin, and a limiting member. The first pin and the second pin are respectively disposed on the hammer frame plate from the outside to the inside. The limiting member is disposed on the second pin, and the limiting member is disposed on the limiting groove. The hammer is disposed on the first pin, and the position of the hammer is limited by the limiting groove of the limiting member.
[0009] This invention improves upon existing hammer mill rotors by replacing spacers with limiting components. The limiting components have slots to restrict the position of the hammers. The hammers and limiting components are respectively mounted on the first and second pins. When customers need to replace the hammers, they only need to disassemble and reassemble the hammers and the first pin, shortening replacement time and increasing equipment efficiency. The hammers are placed corresponding to the slots on the limiting components, making arrangement more convenient and less prone to errors. The limiting components are located at the tail end of the hammers, resulting in less wear from material contact and extended service life.
[0010] In order to solve the technical problem that the pin shaft of a large model crusher is long, a large dismounting space is required, and the process layout of the equipment is limited, the utility model discloses the following technical scheme, the first pin shaft is of assembled structure;
[0011] The second pin shaft is of assembled structure. The utility model discloses the first pin shaft, second pin shaft designs as assembled structure, reduces dismounting space.
[0012] In order to solve the technical problem that how the assembled pin shaft is realized, the utility model discloses the following technical scheme, the first pin shaft or the second pin shaft includes middle section, end section, both ends of the middle section are connected with shaft setting, both ends of the end section are respectively set with central shaft hole;
[0013] The connecting shaft is set in the corresponding central shaft hole, realizes the assembled connection of the first pin shaft, the second pin shaft. The utility model discloses the first, second pin shaft is designed in section, and dismounting is convenient.
[0014] In order to solve the technical problem that how the middle section and the end section are connected, the utility model discloses the following technical scheme, the connecting shaft is connected with the central shaft hole by screwing. The middle section and the end section of the first and second pin shaft of the utility model are connected by screwing, and dismounting is convenient.
[0015] In order to solve the above technical problem, the utility model discloses the following technical scheme, the connecting shaft is set in the corresponding central shaft hole and is connected through locking piece. The middle section and the end section of the first and second pin shaft of the utility model are connected by locking piece, are connected firmly, and dismounting is convenient.
[0016] In order to solve the technical problem that the pin shaft is fixed by locking spacer, and the locking screw directly contacts material and is easy to wear, the utility model discloses the following technical scheme, both ends of the first pin shaft and the second pin shaft are set on the hammer frame plate at both ends through the pressing plate assembly. The utility model discloses that the hammer piece and the limiting piece are respectively mounted on the first pin shaft and the second pin shaft, and the two ends of the first pin shaft and the second pin shaft are fixed by the pressing plate assembly simultaneously.
[0017] In order to solve the technical problem that how the pressing plate assembly is realized, the utility model discloses the following technical scheme, the pressing plate assembly includes:
[0018] Pressing plate, two connecting holes are set on the pressing plate from top to bottom, are used to install the shaft end of the first pin shaft and the shaft end of the second pin shaft respectively, and the pressing plate is used for pressing the first pin shaft and the second pin shaft simultaneously;
[0019] Locking piece, set in the shaft end of the first pin shaft or the second pin shaft, is used for locking the first pin shaft or the second pin shaft. When the hammer piece needs to be replaced, the locking piece connected with the first pin shaft on the pressing plate assembly is disassembled, the locking piece connected with the second pin shaft is loosened, the pressing plate assembly is rotated to expose the first pin shaft completely, the first pin shaft is pulled out by means of a tool, and the old hammer piece is freely dropped, so that the disassembly is convenient.
[0020] To solve the technical problem of how the locking piece is implemented, the utility model adopts the following technical scheme, the locking piece is a connecting screw, which is convenient to disassemble.
[0021] To solve the technical problem of how the limiting piece is implemented, the utility model adopts the following technical scheme, the limiting piece is located between adjacent hammer frame plates.
[0022] The limiting piece comprises a limiting sleeve and limiting rings arranged at intervals on the limiting sleeve, and the limiting grooves are formed between adjacent limiting rings. The limiting piece of the utility model is located at the tail end of the hammer piece, and the contact wear with the material is smaller, and the service life is prolonged.
[0023] The second object of the utility model is to provide a hammer piece crushing device, which comprises the hammer piece crushing rotor of any one of the above. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the front view of the hammer piece crushing rotor of the utility model;
[0025] Figure 2 It is the left view of the hammer piece crushing rotor of the utility model;
[0026] Figure 3 It is the front view of the main shaft assembly of the utility model;
[0027] Figure 4 It is the structural schematic view of the limiting piece of the utility model;
[0028] Figure 5 It is the structural schematic view of the end section of the first pin shaft or the second pin shaft of the utility model;
[0029] Figure 6 It is the structural schematic view of the middle section of the first pin shaft or the second pin shaft of the utility model;
[0030] In the drawing:
[0031] 10 hammer piece crushing rotor;
[0032] 100 main shaft assembly; 110 main shaft; 120 hammer frame plate; 130 main shaft spacer sleeve;
[0033] 200 hammer assembly; 210 hammer; 220 first pin shaft; 221 end section; 2210 center shaft hole; 222 middle section; 2220 connecting shaft; 230 second pin shaft; 240 limiting piece; 241 limiting sleeve; 242 limiting ring; 243 limiting groove; 250 pressing plate assembly; 251 pressing plate; 252 locking piece. DETAILED DESCRIPTION
[0034] The utility model will be further described below with reference to the drawings.
[0035] Example 1
[0036] As shown in the figure, the hammer crushing rotor 10 comprises a main shaft assembly 100 and a hammer assembly 200. Figures 1-6 As shown in the figure, the main shaft assembly 100 comprises a main shaft 110, a hammer holder plate 120 and a main shaft spacer 130.
[0037] Figure 3 As shown in the figure, the hammer assembly 200 comprises a hammer 210, a first pin shaft 220, a second pin shaft 230 and a limiting piece 240.
[0038] The first pin shaft 220 and the second pin shaft 230 are arranged on the hammer holder plate 120 from the outside to the inside. Figure 1 Figure 2 The limiting piece 240 is installed on the second pin shaft 220, the limiting groove 243 is arranged on the limiting piece 240, the hammer 210 is arranged on the first pin shaft 220, and the position of the hammer 210 is limited by the limiting groove of the limiting piece.
[0039] In one embodiment, the first pin shaft 220 is of an assembled structure.
[0040] As shown in the figure, the first pin shaft 220 comprises an end section 221 and a middle section 222. Figure 5 Figure 6 The center shaft hole 2210 is machined at both ends of the end section 221.
[0041] In one embodiment, the second pin shaft 230 is of an assembled structure. Figure 5 Figure 6 As shown, the second pin shaft 240 comprises an intermediate section and an end section. The two ends of the intermediate section are provided with connecting shafts. The two ends of the end section are respectively provided with central shaft holes. The connecting shafts are arranged in the corresponding central shaft holes to realize the assembly type connection of the second pin shaft. In an embodiment, the connecting shafts are threadedly connected with the central shaft holes. The second pin shaft is designed in sections and adopts threaded connection. In another embodiment, the connecting shafts are arranged in the corresponding central shaft holes and are connected through locking members.
[0042] In an embodiment, the limiting member 240 is located between adjacent hammer frame plates 120. Specifically, the limiting member 240 comprises a limiting sleeve 241 and limiting rings 242. The limiting rings 242 are installed on the limiting sleeve 241 at intervals, and the limiting grooves 243 are formed between adjacent limiting rings 242.
[0043] In an embodiment, the two ends of the first pin shaft 220 and the second pin shaft 230 are arranged on the two end hammer frame plates 120 through the pressing plate assembly 250.
[0044] Specifically, as shown, Figure 2 The pressing plate assembly 250 comprises a pressing plate 251 and a locking member 252. The pressing plate 250 is provided with two connecting holes from top to bottom, which are respectively used for mounting the shaft end of the first pin shaft and the shaft end of the second pin shaft, and the pressing plate 250 is used for simultaneously pressing the first pin shaft and the second pin shaft. The locking member 252 is arranged at the shaft end of the first pin shaft 220 or the second pin shaft 230, and is used for locking the first pin shaft or the second pin shaft. Preferably, the locking member 252 is a connecting screw.
[0045] The main shaft assembly 100 is provided with a main shaft 110, a hammer frame plate 120, a main shaft spacer 130; the first pin shaft 220 is provided with an end section 221 and an intermediate section 222, and the end section 221 and the intermediate section 222 of the first pin shaft 220 are threadedly connected; the second pin shaft 230 is provided with an end section 221 and an intermediate section 222; the end section 221 and the intermediate section 222 of the second pin shaft 230 are threadedly connected, the first pin shaft 220 and the second pin shaft 230 are arranged in the corresponding holes of the hammer frame plate 120; the limiting member 240 is arranged between the two adjacent hammer frame plates 120 and on the second pin shaft 230; the hammer piece 210 is arranged on the first pin shaft 220 and in the limiting groove 243 of the limiting member 240; the two ends of the first pin shaft 220 and the second pin shaft 230 are simultaneously fixed by the pressing plate assembly 250.
[0046] Working principle: the motor is connected with the main shaft assembly 100 through the shaft coupling, the main shaft assembly 100 drives the hammer piece 210 on the first pin shaft 220 to rotate at high speed, and the material to be crushed is crushed under the impact of the high-speed rotating hammer piece 210. When the hammer piece 210 needs to be replaced, the connecting screw connecting the first pin shaft on the pressing plate assembly 250 and the connecting screw connecting the second pin shaft 230 are loosened, the pressing plate assembly 250 is rotated to completely expose the first pin shaft 220, the first pin shaft 220 is pulled out by means of a tool, the old hammer piece 210 is freely dropped, and the above steps are repeated to disassemble all the first pin shafts 220 and the old hammer pieces 210. When installing the new hammer piece 210, the hammer piece 210 is first placed in the groove of the limiting piece 240, the first pin shaft 220 is then inserted into the hole of the hammer piece 210, all the new hammer pieces 210 on the first pin shaft 220 are sequentially assembled, finally the pressing plate assembly 250 is rotated to cover the first pin shaft 220, and the connecting screws of the first pin shaft 220 and the second pin shaft 230 are locked, and the above steps are repeated to assemble all the first pin shafts 220 and the new hammer pieces 210.
[0047] The utility model discloses an improved rotor of the existing hammer piece type crusher, and the limiting piece replaces the spacer sleeve, the slot on the limiting piece is used for limiting the position of the hammer piece, and the hammer piece and the limiting piece are respectively arranged on the first pin shaft and the second pin shaft.
[0048] When the customer needs to replace the hammer piece, only the hammer piece and the first pin shaft need to be disassembled and assembled, the replacement time is shortened, and the equipment use efficiency is high. The slot position on the corresponding limiting piece of the hammer piece is placed, the arrangement is more convenient, and the error is not easy to occur. The limiting piece is located at the tail end of the hammer piece, the contact abrasion with the material is smaller, and the service life is prolonged.
[0049] Embodiment 2
[0050] The hammer piece crushing device comprises the hammer piece crushing rotor 10 of any one of the above.
[0051] The above embodiment is only for describing the technical features and concepts of the utility model, and the purpose is to enable the person skilled in the art to understand the content of the utility model and implement it, and cannot limit the protection scope of the utility model. Any equivalent change or modification according to the spirit and essential characteristics of the utility model and the embodiment should be covered in the protection scope of the utility model.
Claims
1. A hammer mill rotor, characterized by, The utility model relates to a hammer mill rotor, comprising: a main shaft assembly, comprising a main shaft, and a hammer frame plate and a main shaft spacer arranged on the main shaft at intervals; a hammer blade assembly, comprising a hammer blade, a first pin shaft, a second pin shaft, and a limiting piece, wherein the first pin shaft and the second pin shaft are arranged on the hammer frame plate from outside to inside; the limiting piece is arranged on the second pin shaft; the limiting groove is arranged on the limiting piece; the hammer blade is arranged on the first pin shaft; and the position of the hammer blade is limited by the limiting groove of the limiting piece.
2. The hammermill rotor of claim 1 wherein, The first pin shaft is of an assembled structure. The second pin shaft is of an assembled structure.
3. The hammermill rotor of claim 1 wherein, The first pin shaft or the second pin shaft comprises an intermediate section and an end section, and the two ends of the intermediate section are provided with connecting shafts, and the two ends of the end section are respectively provided with central shaft holes. The connecting shafts are arranged in the corresponding central shaft holes to realize the assembled connection of the first pin shaft and the second pin shaft.
4. The hammermill rotor of claim 3 wherein, The connecting shafts are threadedly connected with the central shaft holes.
5. The hammermill rotor of claim 3 wherein, The connecting shafts are arranged in the corresponding central shaft holes and are connected by locking pieces.
6. The hammermill rotor of claim 1 wherein, The two ends of the first pin shaft and the second pin shaft are arranged on the hammer frame plates at the two ends via a pressing plate assembly.
7. The hammermill rotor of claim 6 wherein, The pressing plate assembly comprises: a pressing plate, wherein two connecting holes are arranged on the pressing plate from top to bottom, and the two connecting holes are respectively used for mounting the shaft end of the first pin shaft and the shaft end of the second pin shaft, and the pressing plate is used for simultaneously pressing the first pin shaft and the second pin shaft; a locking piece, arranged at the shaft end of the first pin shaft or the second pin shaft, and used for locking the first pin shaft or the second pin shaft.
8. The hammermill rotor of claim 7 wherein, The locking piece is a connecting screw.
9. The hammermill rotor of claim 1 wherein, The limiting piece is located between adjacent hammer frame plates. The limiting piece comprises a limiting sleeve and limiting rings arranged on the limiting sleeve at intervals, and the limiting grooves are formed between adjacent limiting rings.
10. A hammer mill device, characterized by The utility model relates to a hammer mill rotor, comprising: a main shaft assembly, comprising a main shaft, and a hammer frame plate and a main shaft spacer arranged on the main shaft at intervals; a hammer blade assembly, comprising a hammer blade, a first pin shaft, a second pin shaft, and a limiting piece, wherein the first pin shaft and the second pin shaft are arranged on the hammer frame plate from outside to inside; the limiting piece is arranged on the second pin shaft; the limiting groove is arranged on the limiting piece; the hammer blade is arranged on the first pin shaft; and the position of the hammer blade is limited by the limiting groove of the limiting piece. The first pin shaft is of an assembled structure. The second pin shaft is of an assembled structure. The first pin shaft or the second pin shaft comprises an intermediate section and an end section, and the two ends of the intermediate section are provided with connecting shafts, and the two ends of the end section are respectively provided with central shaft holes. The connecting shafts are arranged in the corresponding central shaft holes to realize the assembled connection of the first pin shaft and the second pin shaft. The connecting shafts are threadedly connected with the central shaft holes. The connecting shafts are arranged in the corresponding central shaft holes and are connected by locking pieces. The two ends of the first pin shaft and the second pin shaft are arranged on the hammer frame plates at the two ends via a pressing plate assembly. The pressing plate assembly comprises: a pressing plate, wherein two connecting holes are arranged on the pressing plate from top to bottom, and the two connecting holes are respectively used for mounting the shaft end of the first pin shaft and the shaft end of the second pin shaft, and the pressing plate is used for simultaneously pressing the first pin shaft and the second pin shaft; a locking piece, arranged at the shaft end of the first pin shaft or the second pin shaft, and used for locking the first pin shaft or the second pin shaft. The locking piece is a connecting screw. The limiting piece is located between adjacent hammer frame plates. The limiting piece comprises a limiting sleeve and limiting rings arranged on the limiting sleeve at intervals, and the limiting grooves are formed between adjacent limiting rings. The utility model relates to a hammer mill rotor, comprising: a main shaft assembly, comprising a main shaft, and a hammer frame plate and a main shaft spacer arranged on the main shaft at intervals; a hammer blade assembly, comprising a hammer blade, a first pin shaft, a second pin shaft, and a limiting piece, wherein the first pin shaft and the second pin shaft are arranged on the hammer frame plate from outside to inside; the limiting piece is arranged on the second pin shaft; the limiting groove is arranged on the limiting piece; the hammer blade is arranged on the first pin shaft; and the position of the hammer blade is limited by the limiting groove of the limiting piece. The first pin shaft is of an assembled structure. The second pin shaft is of an assembled structure. The first pin shaft or the second pin shaft comprises an intermediate section and an end section, and the two ends of the intermediate section are provided with connecting shafts, and the two ends of the end section are respectively provided with central shaft holes. The connecting shafts are arranged in the corresponding central shaft holes to realize the assembled connection of the first pin shaft and the second pin shaft. The connecting shafts are threadedly connected with the central shaft holes. The connecting shafts are arranged in the corresponding central shaft holes and are connected by locking pieces. The two ends of the first pin shaft and the second pin shaft are arranged on the hammer frame plates at the two ends via a pressing plate assembly. The pressing plate assembly comprises: a pressing plate, wherein two connecting holes are arranged on the pressing plate from top to bottom, and the two connecting holes are respectively used for mounting the shaft end of the first pin shaft and the shaft end of the second pin shaft, and the pressing plate is used for simultaneously pressing the first pin shaft and the second pin shaft; a locking piece, arranged at the shaft end of the first pin shaft or the second pin shaft, and used for locking the first pin shaft or the second pin shaft. The locking piece is a connecting screw. The limiting piece is located between adjacent hammer frame plates. The limiting piece comprises a limiting sleeve and limiting rings arranged on the limiting sleeve at intervals, and the limiting grooves are formed between adjacent limiting rings. The utility model relates to a hammer mill rotor, comprising: