Lithium adsorbent product granulation waste gas recovery device
By combining inertial dust removal components and electrostatic precipitators with a multi-stage filter plate structure, the problem of incomplete removal of dust and volatile organic compounds during the granulation process of lithium adsorbent products is solved, achieving efficient waste gas treatment and environmentally friendly emissions.
Patent Information
- Application Number
- CN202423197159.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In the existing technology, the granulation process of lithium adsorbent products is difficult to effectively remove larger dust particles and different types of volatile organic compounds, resulting in poor dust removal accuracy and insufficient practicality.
The system employs an inertial dust collection component combined with a bag filter and an electrostatic precipitator, along with a multi-stage filter plate structure. Larger dust particles are first removed before passing through the filter components and multi-stage filtration system. The deep filtration component then specifically targets and removes volatile organic compounds (VOCs) from the exhaust gas, thus improving removal efficiency.
By combining inertial dust collection components with bag filters and electrostatic precipitators, along with a multi-stage filter plate structure, the system achieves efficient removal of dust and volatile organic compounds from the granulation exhaust gas of lithium adsorbent products, ensuring that the emitted gas meets environmental protection standards and reducing pollution to the atmospheric environment.
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Figure CN223669391U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lithium adsorbent waste gas treatment technical field, concretely is a kind of lithium adsorbent product granulation waste gas recovery device. BACKGROUND
[0002] In the lithium adsorbent product granulation process, a large amount of waste gas will be generated due to the mixing, heating, drying and other process steps of materials, and these waste gases contain various components, such as organic solvent vapor, dust particles and some volatile chemicals generated during the granulation process. With the growing demand for lithium adsorbents, the production scale is continuously expanding, and the amount of waste gas generated during the granulation process also increases accordingly. If these waste gases are directly discharged into the atmosphere without treatment, they will cause serious pollution to the environment. Organic solvent vapor and volatile chemicals may participate in photochemical reactions, forming pollutants such as ozone and acid rain, which can harm the ecosystem and human health. Dust particles can reduce air quality and cause respiratory diseases and other health problems. At the same time, they can also pollute the surrounding vegetation and building surfaces. Therefore, it is necessary to treat them.
[0003] Chinese invention patent publication number: CN 111482031 B discloses a lithium adsorbent product granulation waste gas recycling system and method. This system and method use low-energy, simple and practical equipment to achieve comprehensive environmental pollution control, turning waste into treasure, realizing resource comprehensive utilization and cyclic efficiency, and saving adsorbent product cost. However, this lithium adsorbent product granulation waste gas recycling system and method are not convenient for removing large particle dust from waste gas and subsequent multi-stage processing, which can lead to poor dust removal precision and difficulty in removing different types and properties of volatile organic compounds in waste gas, resulting in poor practicality. SUMMARY
[0004] The utility model solves the technical problem of providing a lithium adsorbent product granulation waste gas recovery device, which can effectively solve the problem of not being convenient for removing large particle dust from waste gas and subsequent multi-stage processing, which can lead to poor dust removal precision and difficulty in removing different types and properties of volatile organic compounds in waste gas, resulting in poor practicality.
[0005] The utility model adopts the technical scheme: a kind of lithium adsorbent product granulation waste gas recovery device, including rack and rack outer surface fixed mounting's cat ladder, the rack outer surface is fixedly installed with inertial dust removal component, the inertial dust removal component outer surface is provided with exhaust pipe one, the other end of exhaust pipe one away from inertial dust removal component is provided with fan located in the rack outer surface, the fan outer surface is provided with exhaust pipe two, the other end of exhaust pipe two is provided with dust depth filtration component located in the rack outer surface, the dust depth filtration component outer surface is provided with air outlet pipe, the other end of air outlet pipe is provided with volatile organic compound filtration component located in the rack outer surface, the volatile organic compound filtration component outer surface is provided with outlet seat, the rack outer surface is fixedly installed with fixed frame, the fixed frame outer surface is fixedly installed slide rail.
[0006] Preferably, the inertial dust removal component includes a dust removal tank, the dust removal tank is provided with an inlet, a dust outlet and an air outlet on the outer surface, and the air outlet is communicated with the exhaust pipe one.
[0007] Through the above technical scheme, the waste gas generated in the granulation process enters the dust removal tank through the inlet, after the waste gas enters, due to the sudden change of the gas flow direction, under the action of inertia, the dust particles with larger mass will impact on the tank wall or other blocking structures, so as to separate from the gas and settle down, which can quickly remove the larger particles of dust in the waste gas, reduce the load of subsequent treatment equipment, avoid the blockage of a large amount of dust to the subsequent more fine filter equipment and other adverse effects, and prolong the service life of subsequent equipment.
[0008] Preferably, the inner surface of the dust removal tank is fixedly installed with a fixed plate, the outer surface of the fixed plate is provided with a filter groove, and the fixed plate is provided with three same fixed plates which are equidistantly distributed.
[0009] Through the above technical scheme, the multiple equidistantly distributed fixed plates increase the collision and interception opportunities of waste gas in the dust removal tank, further improve the dust removal effect, can capture those smaller particles of dust which are not removed by simple inertia impact, improve the removal capacity of the inertial dust removal component for dust with different particle sizes, make the preliminary dust removal more thorough, the design of filter groove provides more attachment and settlement positions for dust, which helps to maintain the relative stability of gas flow in the dust removal tank, avoids affecting the dust removal efficiency due to the random drifting of dust, and also facilitates the cleaning and collection of accumulated dust.
[0010] Preferably, the dust depth filtration component includes a removal box, the inner surface of the removal box is fixedly installed with a bag dust collector and an electrostatic remover, and the inner surface of the bag dust collector is provided with a bag body and a mounting frame.
[0011] Through the technical scheme, the waste gas after inertial dust removal enters the removal box through the exhaust pipe. The waste gas first enters the bag filter, the gas passes through the bag body, the dust particles are intercepted by the bag body and adhere to the surface thereof, the gas after bag filtration continues to flow in the removal box, the bag filter uses the filtering effect of the bag body, can efficiently remove smaller dust particles, deeply filters the waste gas after inertial dust removal, greatly reduces the dust content in the waste gas, ensures that the subsequent volatile organic compound filtering assembly is not disturbed by the dust problem, and improves the processing precision of the entire waste gas recovery device.
[0012] Preferably, the outer surface of the electrostatic remover is provided with a connecting end, the outer surface of the removal box is provided with an air outlet groove, and the outer surface of the removal box is fixedly installed with a dust removal box.
[0013] Through the technical scheme, the electrostatic remover is connected to the power supply through the connecting end, so that the electrostatic field is generated to adsorb dust particles. The purified gas after the treatment of the electrostatic remover is discharged into the volatile organic compound filtering assembly through the air outlet groove on the removal box, and the dust removal effect can be further improved.
[0014] Preferably, the volatile organic compound filtering assembly comprises a filter box, the outer surface of the filter box is provided with an air inlet, and the inner surface of the filter box is fixedly installed with filter plate one and filter plate two.
[0015] Through the technical scheme, the filter plate one and the filter plate two form a multi-stage organic compound filtering structure, which can remove different types and properties of volatile organic compounds, improve the removal efficiency of organic components in complex component waste gas, ensure that the discharged gas meets the environmental protection requirements, and reduce the pollution to the atmospheric environment.
[0016] Preferably, the outer surface of the slide rail is slidably connected with a collection box, the inner surface of the collection box is fixedly installed with an inclined plate, the top of the collection box is classically provided with a top cover, the other end of the top cover away from the collection box is provided with a connecting pipe one and a connecting pipe two, the connecting pipe one is matched with the inertial dust removal assembly, and the connecting pipe two is matched with the dust deep filtration assembly.
[0017] Through the technical scheme, the sliding connection of the rail and the collection box facilitates the positioning and movement of the collection box, so that it can be flexibly connected to different dust removal positions, improves the convenience and accuracy of waste collection, reduces the workload of manual carrying and alignment, the design of the inclined plate is conducive to the better accumulation and concentration of waste in the collection box, and facilitates the subsequent cleaning operation. The top cover prevents waste from flying out during the collection process to cause secondary pollution while ensuring normal collection. The design of the entire collection box improves the efficiency and environmental protection of the waste collection and treatment link, and ensures the cleanliness of the environment around the entire waste gas recovery device.
[0018] Compared with the prior art, the lithium adsorbent product granulation waste gas recovery device has the following beneficial effects:
[0019] 1、The lithium adsorbent product granulation waste gas recovery device, through the synergistic effect of the inertia dust removal assembly and the dust deep filtration assembly, first removes larger particle dust by utilizing the inertia principle, then realizes deep filtration of dust of different particle sizes by cooperation of the bag dust collector and the electrostatic remover, can effectively remove dust particles in the waste gas, greatly reduces the dust content in the waste gas, so that the filtration of volatile organic compounds in the subsequent process is not disturbed by dust, ensures the processing accuracy of the whole waste gas recovery device, ensures that the discharged gas meets the high-standard environmental protection emission requirements, and reduces dust pollution to the atmospheric environment;
[0020] 2、The lithium adsorbent product granulation waste gas recovery device, the multi-stage filter plate arranged in the volatile organic compound filtration assembly can remove different types and properties of volatile organic compounds in the waste gas, improve the removal efficiency of organic components in complex component waste gas, further ensure the environmental protection of waste gas emission, and avoid harm to the atmospheric environment caused by organic compound emission, such as participating in photochemical reaction to form ozone, acid rain and other pollutants;
[0021] 3、The lithium adsorbent product granulation waste gas recovery device, the collection box is designed to be connected through sliding rails, which facilitates waste collection and cleaning, improves the convenience of operation, reduces the workload of manual work, and the top cover and inclined plate of the collection box are designed to prevent waste from scattering, and the environmental protection of the whole collection and treatment link is improved. DRAWINGS
[0022] Figure 1 It is a three-dimensional structure diagram of the utility model Figure 1 ;
[0023] Figure 2 It is a three-dimensional structure diagram of the utility model Figure 2 ;
[0024] Figure 3 It is a collection box and inclined plate mounting structure diagram of the utility model;
[0025] Figure 4 It is a cross-section structure diagram of the inertia dust removal assembly of the utility model;
[0026] Figure 5 It is a split structure diagram of the dust deep filtration assembly of the utility model Figure 1 ;
[0027] Figure 6 It is a split structure diagram of the dust deep filtration assembly of the utility model Figure 2 ;
[0028] Figure 7 This is a cross-sectional structural diagram of the volatile organic compound filtration component of this utility model.
[0029] The components include: 1. Frame; 2. Ladder; 3. Inertial dust collection assembly; 301. Dust collection tank; 302. Feed inlet; 303. Dust outlet; 304. Fixing plate; 305. Filter tank; 306. Air outlet pipe; 4. Exhaust pipe one; 5. Fan; 6. Exhaust pipe two; 7. Dust depth filtration assembly; 701. Removal box; 702. Baghouse dust collector; 703. Bag body; 704. Mounting frame; 705. Electrostatic precipitator; 706, connection end; 707, air outlet duct; 708, lower dust box; 8, air outlet duct; 9, volatile organic compound filter assembly; 901, filter box; 902, air inlet; 903, filter plate one; 904, filter plate two; 10, outlet seat; 11, fixing frame; 12, slide rail; 13, collection box; 14, inclined plate; 15, top cover; 16, connecting pipe one; 17, connecting pipe two. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example 1: As Figures 1-7 As shown, the present invention provides a lithium adsorbent product granulation waste gas recovery device, including a frame 1 and a ladder 2 fixedly installed on the outer surface of the frame 1. An inertial dust removal component 3 is fixedly installed on the outer surface of the frame 1. An exhaust pipe 4 is provided on the outer surface of the inertial dust removal component 3. A fan 5 is provided on the outer surface of the frame 1 at the other end of the exhaust pipe 4 away from the inertial dust removal component 3. An exhaust pipe 6 is provided on the outer surface of the fan 5. A dust depth filter component 7 is provided on the outer surface of the frame 1 at the other end of the exhaust pipe 6. An air outlet pipe 8 is provided on the outer surface of the dust depth filter component 7. A volatile organic compound filter component 9 is provided on the outer surface of the frame 1 at the other end of the air outlet pipe 8. An outlet seat 10 is provided on the outer surface of the volatile organic compound filter component 9. A fixing frame 11 is fixedly installed on the outer surface of the frame 1. A slide rail 12 is fixedly installed on the outer surface of the fixing frame 11.
[0032] Specifically, the inertial dust removal component 3 includes a dust collection tank 301. The outer surface of the dust collection tank 301 is provided with a feed inlet 302, a dust outlet 303, and an exhaust pipe 306. The exhaust pipe 306 is connected to the exhaust pipe 4. The advantage is that the waste gas generated during the granulation process enters the dust collection tank 301 through the feed inlet 302. After the waste gas enters, due to the sudden change in the gas flow direction, under the action of inertia, the larger dust particles will collide with the tank wall or other blocking structures, thereby separating from the gas and settling down. This can quickly remove larger dust particles from the waste gas, reduce the load on subsequent processing equipment, avoid large amounts of dust causing blockages and other adverse effects on subsequent finer filtration equipment, and extend the service life of subsequent equipment.
[0033] Specifically, a fixing plate 304 is fixedly installed on the inner surface of the dust collector 301, and a filter groove 305 is opened on the outer surface of the fixing plate 304. There are three identical fixing plates 304, which are evenly distributed. The advantage is that the multiple evenly distributed fixing plates 304 increase the chances of collision and interception of exhaust gas in the dust collector 301, further improving the dust removal effect. It can capture smaller dust particles that cannot be removed by simple inertial impact, and improve the removal capacity of the inertial dust removal component 3 for dust of different particle sizes, making the initial dust removal more thorough. The design of the filter groove 305 provides more attachment and settling positions for dust, which helps to maintain the relative stability of gas flow in the dust collector 301, avoids the dust removal efficiency from being affected by dust drifting randomly, and also facilitates the subsequent cleaning and collection of accumulated dust.
[0034] Specifically, the dust deep filtration assembly 7 includes a removal box 701. A bag filter 702 and an electrostatic precipitator 705 are fixedly installed on the inner surface of the removal box 701. The inner surface of the bag filter 702 is provided with a filter bag body 703 and a mounting frame 704. The advantage is that the exhaust gas after inertial dust removal enters the removal box 701 through an exhaust pipe, etc. The exhaust gas first enters the bag filter 702, passes through the filter bag body 703, and dust particles are intercepted by the filter bag body 703 and adhere to its surface. The gas after filtration continues to flow within the removal box 701. The bag filter 702, utilizing the filtration effect of the filter bag body 703, can efficiently remove smaller dust particles, performing deep filtration on the exhaust gas after inertial dust removal. This greatly reduces the dust content in the exhaust gas, ensuring that subsequent volatile organic compound (VOC) filtration components 9 are not interfered with by dust issues, and improving the overall processing accuracy of the exhaust gas recovery device.
[0035] Example 2: Figures 2-7 As shown, this is an improvement on the previous embodiment.
[0036] Specifically, the outer surface of the electrostatic precipitator 705 is provided with a connecting end 706, the outer surface of the removal box 701 is provided with an air outlet groove 707, and the outer surface of the removal box 701 is fixedly installed with a dust removal box 708. The advantage is that the power supply of the electrostatic precipitator 705 is connected through the connecting end 706, so that the electrostatic field is generated to adsorb dust particles. The purified gas treated by the electrostatic precipitator 705 is discharged from the air outlet groove 707 on the removal box 701 into the volatile organic compound filter assembly 9, which can further improve the dust removal effect.
[0037] Specifically, the volatile organic compound filter assembly 9 includes a filter box 901, the outer surface of the filter box 901 is provided with an air inlet 902, and the inner surface of the filter box 901 is fixedly installed with a filter plate one 903 and a filter plate two 904. The advantage is that the filter plate one 903 and the filter plate two 904 form a multi-stage organic compound filtering structure, which can remove different types and properties of volatile organic compounds, improve the removal efficiency of organic components in complex component waste gas, ensure that the discharged gas meets environmental protection requirements, and reduce pollution to the atmospheric environment.
[0038] Specifically, the sliding rail 12 is slidably connected with the collecting box 13, the inner surface of the collecting box 13 is fixedly installed with the inclined plate 14, the top of the collecting box 13 is classically provided with the top cover 15, the other end of the top cover 15 away from the collecting box 13 is provided with the connecting pipe one 16 and the connecting pipe two 17, the connecting pipe one 16 is matched with the inertia dust removal assembly 3, and the connecting pipe two 17 is matched with the dust deep filtration assembly 7. The advantage is that the sliding connection of the sliding rail 12 and the collecting box 13 facilitates the positioning and movement of the collecting box 13, so that it can be flexibly connected to different dust removal positions, improving the convenience and accuracy of waste collection, reducing the workload of manual carrying and alignment, the design of the inclined plate 14 is conducive to the better accumulation and concentration of waste in the collecting box 13, facilitating subsequent cleaning operation, and the top cover 15 prevents waste from scattering out during the collection process to cause secondary pollution while ensuring normal collection. The design of the entire collecting box 13 improves the efficiency and environmental protection of the waste collection and treatment link, and ensures the cleanliness of the environment around the entire waste recovery device.
[0039] Working principle: in use, the exhaust gas generated by granulation enters the dust removal tank 301 of the inertia dust removal assembly 3 through the feed port 302, and in the tank, due to the change of the gas flow direction, the inertia effect is used, the dust particles with large mass impact on the tank wall or the fixed plate 304, and are separated from the gas and settled, part of the small dust particles are further intercepted or caused to settle when passing through the fixed plate 304 with equidistant distribution and filter groove 305, then, the gas after preliminary dust removal passes through the gas outlet pipe 306 and the exhaust pipe one 4, under the action of the fan 5, along the exhaust pipe two 6 into the dust depth filtration assembly 7, the exhaust gas enters the removal box 701, first enters the bag dust collector 702, the gas passes through the bag body 703, the dust particles are intercepted and adhered to the surface of the bag body 703, then, the gas after bag filtration enters the area where the electrostatic remover 705 is located, under the action of the electrostatic field, the remaining small dust particles are polarized and adsorbed to the collection electrode of the electrostatic remover 705, the gas after deep purification is discharged through the air outlet groove 707, enters the volatile organic compound filtration assembly 9, the exhaust gas after dust depth filtration enters the filter box 901 through the air inlet 902, then passes through the filter plate one 903 and the filter plate two 904 in the filter box 901 in turn, using the adsorption, chemical reaction and other functions of the filter plate, the volatile organic compounds in the exhaust gas are adsorbed and decomposed, so that the purified gas meets the emission standard or is in a state convenient for subsequent further recycling, and finally is discharged through the outlet seat 10, the dust and other waste discharged from the dust outlet 303 of the inertia dust removal assembly 3 and the lower dust box 708 of the dust depth filtration assembly 7 can fall into the collection box 13 on the slide rail 12 through the connecting pipe one 16 and the connecting pipe two 17, the inclined plate 14 in the collection box 13 guides the waste to concentrate and accumulate at the bottom, which is convenient for subsequent unified cleaning and transportation treatment.
[0040] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A lithium adsorbent product granulation offgas recovery device comprising a frame (1) and a crawling ladder (2) fixedly installed on the outer surface of the frame (1), characterized in that: The rack (1) is externally provided with an inertial dust removal assembly (3), which is externally provided with an exhaust pipe (4), and the other end of the exhaust pipe (4) is externally provided with a fan (5) on the rack (1), and the fan (5) is externally provided with an exhaust pipe (6), and the other end of the exhaust pipe (6) is externally provided with a dust depth filtration assembly (7) on the rack (1), and the dust depth filtration assembly (7) is externally provided with an air outlet pipe (8), and the other end of the air outlet pipe (8) is externally provided with a volatile organic compound filtration assembly (9) on the rack (1), and the volatile organic compound filtration assembly (9) is externally provided with an outlet seat (10), and the rack (1) is externally provided with a fixed frame (11), and the fixed frame (11) is externally provided with a sliding rail (12).
2. A lithium sorbent product prilling off-gas recovery apparatus according to claim 1, characterized in that: The inertial dust removal assembly (3) comprises a dust removal tank (301), which is externally provided with an inlet (302), a dust outlet (303) and an air outlet pipe (306), and the air outlet pipe (306) is communicated with the exhaust pipe (4).
3. A lithium sorbent product prilling off-gas recovery apparatus according to claim 2, characterized in that: The dust removal tank (301) is internally provided with a fixed plate (304), which is externally provided with a filter groove (305), and the fixed plate (304) is provided with three same filter grooves (305) which are equidistantly distributed.
4. A lithium sorbent product prilling off-gas recovery apparatus according to claim 1, characterized in that: The dust depth filtration assembly (7) comprises a removal box (701), which is internally provided with a bag filter (702) and an electrostatic remover (705), and the bag filter (702) is internally provided with a bag body (703) and a mounting frame (704).
5. A lithium sorbent product prilling off-gas recovery apparatus according to claim 4, characterized in that: The electrostatic remover (705) is externally provided with a connecting end (706), and the removal box (701) is externally provided with an air outlet groove (707), and the removal box (701) is externally provided with a dust removal box (708).
6. A lithium sorbent product prilling off-gas recovery apparatus according to claim 1, characterized in that: The volatile organic compound filtration assembly (9) comprises a filter box (901), which is externally provided with an air inlet (902), and the filter box (901) is internally provided with a filter plate (903) and a filter plate (904).
7. A lithium sorbent product prilling off-gas recovery apparatus according to claim 1, characterized by: The sliding rail (12) is externally provided with a collection box (13), which is internally provided with an inclined plate (14), and the collection box (13) is externally provided with a top cover (15) on the top, and the other end of the top cover (15) is provided with a connecting pipe (16) and a connecting pipe (17), and the connecting pipe (16) is matched with the inertial dust removal assembly (3), and the connecting pipe (17) is matched with the dust depth filtration assembly (7).
Citation Information
Patent Citations
A system and method for recovering and utilizing waste gas from lithium adsorbent product granulation.
CN111482031B