Shifting piece type grading mechanism
By combining a paddle-type sorting mechanism with CCD detection and a material sorting mechanism, the problems of large size and inconvenient operation of existing sorting mechanisms are solved, and efficient and accurate product sorting and classification are achieved.
Patent Information
- Application Number
- CN202423028760.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing sorting mechanisms are bulky and inconvenient to operate, making it difficult to achieve efficient and accurate sorting and classification of products.
The product adopts a sizing mechanism, which combines a CCD sizing detection component and a sizing material feeding mechanism. The product is transported to the CCD detection via a feeding mechanism, and automatically sorted to the corresponding channel in the sizing material feeding mechanism according to the detection results.
The resulting graded detection structure is small in size, easy to operate and maintain, has high responsiveness, and high accuracy and reliability in sorting.
Smart Images

Figure CN223669712U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of the dial piece type grading mechanism, concretely relates to dial piece type grading mechanism. BACKGROUND
[0002] Product grading detection refers to the process of using advanced technical means to evaluate and classify products, usually involving high-resolution cameras, sensors, and image processing algorithms, etc. These technologies can capture and analyze product features such as appearance, size, shape, etc. in real time, including but not limited to product surface defects, color differences, size deviations, etc. By comparing this information with the preset standard, the system can accurately determine whether the product is qualified and further classify it. The product grading standard is set by the production enterprise according to specific needs and industry standards, such as product size range, number and type of surface defects, etc.
[0003] In the prior art, when detecting products, a grading mechanism is applied for grading or classifying detection of products. However, the existing grading mechanism has a large overall grading detection structure, is troublesome to operate, and is not convenient for product dialing type grading and discharging.
[0004] Therefore, a dial piece type grading mechanism is proposed. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at solving the problems raised in the background art, and provides a dial piece type grading mechanism.
[0006] The utility model adopts the following technical solutions to achieve the above-mentioned purpose:
[0007] The dial piece type grading mechanism comprises a bottom plate, a CCD grading detection assembly is arranged on the top of the bottom plate, a supporting piece is arranged on the top of the bottom plate, a fixed plate is arranged on the supporting piece, two mounting plates are arranged on the fixed plate, a guide plate is arranged on the fixed plate and one of the mounting plates, a feeding mechanism for conveying products is arranged on the fixed plate, and a grading dialing mechanism for dialing products to corresponding channels is arranged on the fixed plate.
[0008] Further, the feeding mechanism comprises four transmission rollers, two link plates are mounted on the surface of the fixed plate, the four transmission rollers are respectively mounted on the two link plates and the fixed plate, the heights of the two transmission rollers in the middle are high and low, and the heights of the two transmission rollers in the middle are lower than the heights of the transmission rollers on the left and right sides, and a conveying belt is arranged on the four transmission rollers.
[0009] Further, an L-shaped plate is mounted on the front side of the fixed plate, a conveying motor is arranged on the surface of the L-shaped plate, a fixed shaft is arranged on the conveying motor, and the fixed shaft is arranged on the transmission roller on the right.
[0010] Further, the grading and distributing mechanism comprises a support plate, which is installed on the front side of the fixed plate, and a servo motor is arranged on the top of the support plate, a connecting shaft is arranged on the servo motor, and a distributing rod is arranged on the bottom of the connecting shaft.
[0011] Further, the fixed plate and the other mounting plate are both provided with guide plates, and a connecting plate is arranged on the top of the two guide plates, a fixed rod is arranged on the top of the connecting plate, and the fixed rod is arranged at the middle position between the two guide plates.
[0012] Further, the number of the support pieces is two, and the support pieces are symmetrically arranged.
[0013] The beneficial effects of the utility model are as follows:
[0014] The utility model discloses a material guiding plate, a feeding mechanism and a grading and distributing mechanism are arranged, when using, the product is placed on the feeding mechanism between the two material guiding plates, the feeding mechanism is started, the product is transported to the below of the CCD grading and detecting assembly, the CCD grading and detecting assembly applies CCD (charge coupled device) technology to carry out image capture and processing, and the product is graded or classified and detected, when the product moves to the grading and distributing mechanism, according to the grading result, the product is distributed to the corresponding channel, so that the grading and detecting structure is small in size, the product is automatically distributed to the corresponding channel, and the utility model is simple and easy to control and maintain, the response is higher, the accuracy is higher, and the reliability is relatively higher. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model;
[0016] Fig. 2 It is the side structure schematic diagram of the utility model;
[0017] Fig. 3 It is the structure schematic diagram of the grading and distributing mechanism of the utility model.
[0018] The drawings show that: 1, bottom plate;2, CCD grading and detecting assembly;3, support piece;4, fixed plate;5, mounting plate;6, material guiding plate;7, feeding mechanism;701, transmission roller;702, link plate;703, conveying belt;704, L-shaped plate;705, conveying motor;706, fixed shaft;8, grading and distributing mechanism;801, guide plate;802, connecting plate;803, fixed rod;804, support plate;805, servo motor;806, connecting shaft;807, distributing rod. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0020] Therefore, the detailed description of the embodiments of the present application provided in the drawings below is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0021] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0022] The electrical elements appearing in the text are all connected with the master controller and 220V mains from the outside, and the master controller can be a conventional known device such as a computer for control.
[0023] In the description of the embodiments of the present application, it should be noted that the directions or position relationships indicated by the terms "inner", "outer", "upper", etc. are based on the directions or position relationships shown in the drawings, or the directions or position relationships commonly placed when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the present application.
[0024] As Figs. 1-3As shown, the dial type grading mechanism, including the base plate 1, the top of the base plate 1 is provided with a CCD grading detection assembly 2, the top of the base plate 1 is provided with a support 3, the support 3 is provided with a fixed plate 4, the fixed plate 4 is provided with two mounting plates 5, the fixed plate 4 and one of the mounting plates 5 are provided with a guide plate 6, the fixed plate 4 is provided with a feeding mechanism 7 for conveying products, the fixed plate 4 is provided with a grading dial mechanism 8 for distributing products to the corresponding channel, in this embodiment, in use, by placing the product on the feeding mechanism 7 between the two guide plates 6, starting the feeding mechanism 7, conveying the product to the bottom of the CCD grading detection assembly 2, the CCD grading detection assembly 2 applies CCD charge coupled device technology for image capture and processing, grading or classification detection of products, when the product moves to the grading dial mechanism 8, according to the grading result, the product is distributed to the corresponding channel, thereby realizing the grading detection structure with small size, automatically distributing the product to the corresponding channel, simple and easy to operate and maintain, high response, high accuracy and high reliability.
[0025] As shown in Figs. 1-3 The feeding mechanism 7 includes four transmission rollers 701, two link plates 702 are mounted on the surface of the fixed plate 4, and the four transmission rollers 701 are mounted on the two link plates 702 and the fixed plate 4, and the heights of the two middle transmission rollers 701 are high and low, and are lower than the heights of the left and right transmission rollers 701, the four transmission rollers 701 are provided with a conveying belt 703, in this embodiment, when one of the transmission rollers 701 rotates, under the action of the conveying belt 703, the four transmission rollers 701 rotate synchronously, so that the conveying belt 703 conveys the product, and the position of the four transmission rollers 701 improves the stability of the product conveying.
[0026] As shown in Fig. 3 The front side of the fixed plate 4 is provided with an L-shaped plate 704, the surface of the L-shaped plate 704 is provided with a conveying motor 705, the conveying motor 705 is provided with a fixed shaft 706, and the fixed shaft 706 is arranged on the right transmission roller 701, in this embodiment, the L-shaped plate 704 stably supports the conveying motor 705, the conveying motor 705 is started to drive the fixed shaft 706 and the right transmission roller 701 to rotate, thereby providing power source for product conveying.
[0027] As shown in Fig. 3 The grading dial mechanism 8 includes a support plate 804, the support plate 804 is mounted on the front side of the fixed plate 4, the top of the support plate 804 is provided with a servo motor 805, the servo motor 805 is provided with a connecting shaft 806, the bottom of the connecting shaft 806 is provided with a dial rod 807, in this embodiment, the servo motor 805 is started to drive the connecting shaft 806 to rotate, so that the dial rod 807 swings to move the product left and right.
[0028] As Figs. 1-2 shown, the fixed plate 4 and another mounting plate 5 are provided with guide plates 801, the top of the two guide plates 801 is provided with a connecting plate 802, the top of the connecting plate 802 is provided with a fixed rod 803, and the fixed rod 803 is located in the middle position between the two guide plates 801, in this embodiment, when the product moves between the two guide plates 801, the product is pushed by the push rod 807 according to the product detection grading result, and the guide plate 801 plays a limiting and anti-deviation role, and the fixed rod 803 divides the area between the two guide plates 801 into two channels, so that the product is graded and enters.
[0029] As Fig. 2 shown, the number of support pieces 3 is two, which are symmetrically arranged, in this embodiment, the number of support pieces 3 provides stable support for the fixed plate 4.
[0030] In summary, in use, the product is placed on the feeding mechanism 7 between the two guide plates 6, the feeding mechanism 7 is started, the product is conveyed to the lower side of the CCD grading detection assembly 2, the CCD grading detection assembly 2 applies CCD charge coupled device technology for image capture and processing, and detects the product for grading or classification, when the product moves to the grading push mechanism 8, the product is pushed to the corresponding channel according to the grading result, thereby realizing a small size of the grading detection structure, automatically pushing the product to the corresponding channel, simple and easy to operate and maintain, high response, high accuracy and high reliability, when one of the transmission rollers 701 rotates, the four transmission rollers 701 rotate synchronously under the action of the conveying belt 703, the conveying belt 703 conveys the product, the position of the four transmission rollers 701 improves the stability of the product conveying, the L-shaped plate 704 stably supports the conveying motor 705, the conveying motor 705 is started to drive the fixed shaft 706 and the right transmission roller 701 to rotate, thereby providing a power source for the product conveying, the servo motor 805 is started to drive the connecting shaft 806 to rotate, the push rod 807 swings to push the product left and right, when the product moves between the two guide plates 801, the product is pushed by the push rod 807 according to the product detection grading result, and the guide plate 801 plays a limiting and anti-deviation role, and the fixed rod 803 divides the area between the two guide plates 801 into two channels, so that the product is graded and enters, and the number of support pieces 3 provides stable support for the fixed plate 4.
[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A dial type indexing mechanism, comprising a base plate (1), the top of which is provided with a CCD indexing detection assembly (2), characterized in that, The top of the bottom plate (1) is provided with a support (3), the support (3) is provided with a fixed plate (4), the fixed plate (4) is provided with two mounting plates (5), the fixed plate (4) and one of the mounting plates (5) are provided with a guide plate (6), the fixed plate (4) is provided with a feeding mechanism (7) for conveying products, and the fixed plate (4) is provided with a grading distribution mechanism (8) for distributing products to corresponding channels.
2. The dial-type indexing mechanism of claim 1, wherein The feeding mechanism (7) comprises four transmission rollers (701), two link plates (702) are installed on the surface of the fixed plate (4), and the four transmission rollers (701) are installed on the two link plates (702) and the fixed plate (4), respectively, and the heights of the two transmission rollers (701) in the middle are high and low, and are lower than the heights of the transmission rollers (701) on the left and right sides, and the four transmission rollers (701) are provided with a conveying belt (703).
3. The dial-type indexing mechanism of claim 2, wherein, The front side of the fixed plate (4) is provided with an L-shaped plate (704), the surface of the L-shaped plate (704) is provided with a conveying motor (705), the conveying motor (705) is provided with a fixed shaft (706), and the fixed shaft (706) is arranged on the right transmission roller (701).
4. The dial-type indexing mechanism of claim 1, wherein, The grading distribution mechanism (8) comprises a support plate (804), the support plate (804) is installed on the front side of the fixed plate (4), the top of the support plate (804) is provided with a servo motor (805), the servo motor (805) is provided with a connecting shaft (806), and the bottom of the connecting shaft (806) is provided with a distribution rod (807).
5. The dial-type indexing mechanism of claim 4, wherein, The fixed plate (4) and the other mounting plate (5) are provided with guide plates (801), the top of the two guide plates (801) is provided with a connecting plate (802), the top of the connecting plate (802) is provided with a fixed rod (803), and the fixed rod (803) is located in the middle position between the two guide plates (801).
6. The dial-type indexing mechanism of claim 1, wherein, The number of the support (3) is two, which is symmetrically arranged.