Pickled steel wire high-pressure washing device

Abstract

The utility model relates to the technical field of welding wire production, in particular to an acid-washed steel wire high-pressure washing device which comprises a supporting support, a translation support, a reset spring, a cleaning brush plate, a driving motor, a driving shaft, a driving gear, a driven shaft, a driven gear ring, a rotating roller, a lifting frame, a translation assembly, a guide assembly, a spraying assembly and a collecting assembly. A plurality of sets of lifting frames are arranged in the translation support, a driven shaft is arranged above the lifting frames, a rotating roller is arranged on the side wall of the driven shaft, a driven gear ring is arranged on the side wall of the rotating roller, and a driving motor is arranged on the side wall of the translation support. A driving shaft is arranged at the output end of the driving motor, and a driving gear is arranged at one end of the driving shaft and meshed with the driven gear ring; in the using process of welding wire production, high-pressure washing is conducted on a steel wire through the spraying assembly, the cleaning brush plate is tightly attached to the surface of the steel wire, and the cleaning quality and efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding wire production technical field especially relates to a kind of high-pressure water washing device of pickling steel wire. BACKGROUND

[0002] In the welding wire production process, pickling is an important process, for removing the oxide skin and dirt on the surface of steel wire.

[0003] In actual use process, the surface of steel wire after pickling often remains acid liquor and other impurities, needs to be thoroughly removed by washing, and the existing washing device mostly exists the problems, such as low cleaning efficiency, unstable cleaning quality etc., difficult to meet the demand of high-quality welding wire production, and then inconvenient to improve cleaning quality and efficiency.

[0004] Therefore, for the above-mentioned inconvenient to improve cleaning quality and efficiency problem, a kind of high-pressure water washing device of pickling steel wire can be designed, start to spray subassembly and carry out high-pressure water flushing to the steel wire in disc, effectively remove surface residues, at the same time, start driving motor, power is transmitted to driving gear through driving shaft, driving gear and driven gear ring are closely engaged, to drive rotating roller and the steel wire on it slowly rotate, this rotating action not only ensures that the surface of steel wire can evenly receive the scouring of high-pressure water, but also enhances cleaning effect, in addition, reset spring in the inner wall of translation support pushes and abuts against the surface of steel wire cleaning brush plate, provides additional physical cleaning effect in the process of steel wire rotation, so that cleaning quality and efficiency can be improved. SUMMARY

[0005] In order to overcome the problem that the surface of steel wire after pickling often remains acid liquor and other impurities in the process of welding wire production, needs to be thoroughly removed by washing, and the existing washing device mostly exists the problems, such as low cleaning efficiency, unstable cleaning quality etc., difficult to meet the demand of high-quality welding wire production, and then inconvenient to improve cleaning quality and efficiency.

[0006] The utility model discloses a technical scheme for a high-pressure water washing device for steel wire after pickling, which comprises a supporting bracket, a translation bracket, a reset spring, a cleaning brush plate, a driving motor, a driving shaft, a driving gear, a driven shaft, a driven gear ring, a rotating roller, a lifting frame, a translation assembly, a guide assembly, a spraying assembly and a collecting assembly.

[0007] Preferably, when the welding wire is in use, the rotating roller with the steel wire wound thereon is first precisely placed on the lifting frame by using hoisting equipment to ensure stability. Then, the translation assembly is started to drive the translation bracket and the entire set of steel wire to move stably to the position directly below the spraying assembly. At this time, the spraying assembly starts to work to perform high-pressure water washing on the steel wire to effectively remove surface residues. Meanwhile, the driving motor is started to transmit power to the driving gear through the driving shaft. The driving gear is closely engaged with the driven gear ring to drive the rotating roller and the steel wire thereon to rotate slowly. This rotating action not only ensures that each surface of the steel wire can uniformly receive the high-pressure water washing, but also enhances the cleaning effect. In addition, the reset spring on the inner wall of the translation bracket pushes the cleaning brush plate to tightly adhere to the surface of the steel wire to provide additional physical cleaning effect during the rotation of the steel wire, further improving the cleaning quality and efficiency. During the entire process, the guide assembly ensures the accuracy and stability of the movement of the translation bracket and the steel wire, so that the entire water washing process is carried out efficiently and orderly.

[0008] Preferably, the translation assembly comprises a translation motor, a translation sliding rail and a translation lead screw. One side of the supporting bracket is provided with the translation motor. The output end of the translation motor is provided with the translation lead screw. The inside of the supporting bracket is provided with the translation sliding rail. The translation lead screw is arranged in the inside of the translation sliding rail.

[0009] Preferably, the translation assembly further comprises a translation sliding block. The side wall of the translation lead screw is provided with the translation sliding block. The translation sliding block is threadedly connected with the translation lead screw. The lower side of the translation sliding block is provided with the translation bracket.

[0010] As preferred, the guiding assembly comprises guiding slide rails, guiding slide blocks and guiding slide rods; two groups of guiding slide rails are arranged on the two sides of the supporting bracket, guiding slide rods are arranged in the guiding slide rails, guiding slide blocks are arranged on the side walls of the guiding slide rods, the guiding slide blocks are slidably connected with the guiding slide rods, and the two sides of the translation bracket are fixedly connected with the inner walls of the two groups of guiding slide blocks.

[0011] As preferred, the spraying assembly comprises a liquid storage tank, a liquid pumping pump and a liquid pumping pipe; the liquid storage tank is arranged on the other side of the supporting bracket, the liquid pumping pump is arranged above the liquid storage tank, and the liquid pumping pipe is arranged above the liquid pumping pump.

[0012] As preferred, the spraying assembly further comprises a pressure valve, a spraying pipe and a spraying head; the pressure valve is arranged on the side wall of the liquid pumping pipe, the spraying pipe is arranged on the side wall of the liquid pumping pipe, and the spraying head is arranged on the bottom wall of the spraying pipe.

[0013] As preferred, the collecting assembly comprises a flushing pool; the flushing pool is arranged in the supporting bracket and below the spraying pipe.

[0014] As preferred,

[0015] The acid-washed steel wire high-pressure water washing device has the advantages that:

[0016] 1. When the steel wire is used in the production process, first, the rotating roller wound with the steel wire is accurately placed on the lifting frame by using the hoisting equipment, so that stability is ensured, then, the translation assembly is started, the translation bracket and the whole set of coiled steel wire thereon are driven to move stably to the position directly below the spraying assembly, at this time, the spraying assembly starts to work, the coiled steel wire is subjected to high-pressure water flushing, surface residues are effectively removed, at the same time, the driving motor is started, power is transmitted to the driving gear through the driving shaft, the driving gear is closely meshed with the driven gear ring, so as to drive the rotating roller and the steel wire thereon to rotate slowly, this rotating action not only ensures that each surface of the steel wire can uniformly receive the flushing of the high-pressure water, but also enhances the cleaning effect, in addition, the reset spring on the inner wall of the translation bracket pushes the cleaning brush plate to tightly adhere to the surface of the steel wire, and provides additional physical cleaning effect in the steel wire rotating process, so that the cleaning quality and efficiency are further improved, and the guiding assembly ensures the accuracy and stability of the movement of the translation bracket and the steel wire, so that the whole water washing process is carried out efficiently and orderly. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A first three-dimensional structure schematic view of the acid-washed steel wire high-pressure water washing device is shown.

[0018] Figure 2 A first three-dimensional structure schematic view of the acid-washed steel wire high-pressure water washing device is shown.

[0019] Figure 3The second local three-dimensional structure schematic view of the high-pressure water washing device for steel wires after pickling is shown.

[0020] Figure 4 The third local three-dimensional structure schematic view of the high-pressure water washing device for steel wires after pickling is shown.

[0021] The figure mark is explained: 1, support support; 2, translation support; 3, reset spring; 4, cleaning brush plate; 5, driving motor; 6, driving shaft; 7, driving gear; 8, driven shaft; 9, driven gear ring; 10, rotating roller; 11, lifting frame; 101, translation motor; 102, translation sliding rail; 103, translation screw; 104, translation sliding block; 201, guide sliding rail; 202, guide sliding block; 203, guide sliding rod; 301, liquid storage tank; 302, liquid pumping pump; 303, liquid pumping pipe; 304, pressure valve; 305, spraying pipe; 306, spraying head; 401, flushing pool.

[0022] The specific implementation

[0023] The utility model is further explained in connection with the drawings and examples.

[0024] Please refer to Figures 1-4 The utility model provides a kind of high-pressure water washing device for steel wires after pickling, including support support 1, translation support 2, reset spring 3, cleaning brush plate 4, driving motor 5, driving shaft 6, driving gear 7, driven shaft 8, driven gear ring 9, rotating roller 10, lifting frame 11, translation assembly, guide assembly, spraying assembly and collection assembly;The side of support support 1 is provided with spraying assembly, the top of support support 1 is provided with translation assembly, the lower of translation assembly is provided with translation support 2, the two sides of translation support 2 are both provided with two groups of guide assembly, reset spring 3 is provided on the inner wall of translation support 2, reset spring 3 is provided with multiple groups, one end of reset spring 3 is provided with cleaning brush plate 4, the inside of translation support 2 is provided with lifting frame 11, lifting frame 11 is provided with multiple groups, the top of lifting frame 11 is provided with driven shaft 8, the side wall of driven shaft 8 is provided with rotating roller 10, the side wall of rotating roller 10 is provided with driven gear ring 9, the side wall of translation support 2 is provided with driving motor 5, the output end of driving motor 5 is provided with driving shaft 6, one end of driving shaft 6 is provided with driving gear 7, driving gear 7 is engaged with driven gear ring 9, the inside of support support 1 is provided with collection assembly.

[0025] Please refer to Figure 2The translation assembly comprises a translation motor 101, a translation sliding rail 102 and a translation screw rod 103; one side of the support bracket 1 is provided with the translation motor 101, the output end of the translation motor 101 is provided with the translation screw rod 103, the inside of the support bracket 1 is provided with the translation sliding rail 102, and the translation screw rod 103 is arranged in the inside of the translation sliding rail 102; the translation motor 101 can be started to drive the translation screw rod 103 to rotate in the translation sliding rail 102; the translation assembly comprises a translation sliding block 104; the sidewall of the translation screw rod 103 is provided with the translation sliding block 104, the translation sliding block 104 is in threaded connection with the translation screw rod 103, and the lower side of the translation sliding block 104 is provided with a translation bracket 2; the translation screw rod 103 can drive the translation bracket 2 to move in translation through the translation sliding block 104; the guide assembly comprises a guide sliding rail 201, a guide sliding block 202 and a guide sliding rod 203; two groups of guide sliding rails 201 are arranged on the two sides of the support bracket 1, the inside of the guide sliding rail 201 is provided with the guide sliding rod 203, the sidewall of the guide sliding rod 203 is provided with the guide sliding block 202, the guide sliding block 202 is in sliding connection with the guide sliding rod 203, and the two sides of the translation bracket 2 are fixedly connected with the inner walls of the two groups of guide sliding blocks 202; in order to ensure the stable movement of the translation bracket 2, the guide sliding rods 203 in the two groups of guide sliding rails 201 provide additional guidance and support for the translation bracket 2, the guide sliding block 202 slides on the guide sliding rod 203 and is fixedly connected with the translation bracket 2, so that the whole translation process is stable and accurate.

[0026] Please refer to Figures 3-4In the embodiment, the spraying assembly comprises a liquid storage tank 301, a liquid pump 302 and a liquid pipe 303; the other side of the support bracket 1 is provided with the liquid storage tank 301, the upper side of the liquid storage tank 301 is provided with the liquid pump 302, and the upper side of the liquid pump 302 is provided with the liquid pipe 303; the liquid storage tank 301 is responsible for storing liquid, when spraying is needed, the liquid pump 302 is started to extract liquid from the liquid storage tank 301 through the liquid pipe 303; the spraying assembly further comprises a pressure valve 304, a spraying pipe 305 and a spraying head 306; the side wall of the liquid pipe 303 is provided with the pressure valve 304, the side wall of the liquid pipe 303 is provided with the spraying pipe 305, the bottom wall of the spraying pipe 305 is provided with the spraying head 306, and the spraying head 306 is provided with multiple groups; the side wall of the liquid pipe 303 is provided with the pressure valve 304, which can pressurize the extracted liquid to improve the spraying effect; the pressurized liquid continues to flow through the liquid pipe 303, finally enters the spraying pipe 305, and then the liquid can be uniformly sprayed through the multiple groups of spraying heads 306; during the entire spraying process, the liquid pump 302 continuously works to ensure that liquid is continuously extracted from the liquid storage tank 301 and completes the spraying operation through the pressure valve 304, the liquid pipe 303, the spraying pipe 305 and the spraying head 306; the collection assembly comprises a flushing pool 401; the inside of the support bracket 1 is provided with the flushing pool 401, and the flushing pool 401 is arranged below the spraying pipe 305; sewage is collected through the flushing pool 401.

[0027] When the welding wire is in use, first, the rotating roller 10 wound with the steel wire is precisely placed on the lifting frame 11 by using hoisting equipment to ensure stability;

[0028] Then, the translation motor 101 is started to drive the translation screw 103 to rotate in the translation sliding rail 102, and the translation screw 103 can drive the translation bracket 2 and the entire group of disc steel wires thereon to move stably to the position directly below the spraying pipe 305 through the translation sliding block 104;

[0029] At this time, the liquid pump 302 is started to extract liquid from the liquid storage tank 301 through the liquid pipe 303, the side wall of the liquid pipe 303 is provided with the pressure valve 304, which can pressurize the extracted liquid to improve the spraying effect; the pressurized liquid continues to flow through the liquid pipe 303, finally enters the spraying pipe 305, and then the liquid can be used to high-pressure water wash the disc steel wire through the multiple groups of spraying heads 306, which can effectively remove surface residues;

[0030] At the same time, the driving motor 5 is started to transmit power to the driving gear 7 through the driving shaft 6, the driving gear 7 is tightly engaged with the driven gear ring 9, thereby driving the rotating roller 10 and the steel wire thereon to rotate slowly, which not only ensures that each surface of the steel wire can uniformly receive the flushing of high-pressure water, but also enhances the cleaning effect;

[0031] In addition, the reset spring 3 on the inner wall of the translation bracket 2 pushes the cleaning brush plate 4 to tightly adhere to the surface of the steel wire, providing additional physical cleaning effect during the rotation of the steel wire, further improving the cleaning quality and efficiency, and the guiding assembly ensures the accuracy and stability of the movement of the translation bracket 2 and the steel wire, so that the whole washing process is efficient and orderly.

[0032] Through the above steps, when the welding wire is produced in use, first, the rotating roller 10 wound with the steel wire is accurately placed on the lifting frame 11 by using the hoisting equipment to ensure stability, then the translation assembly is started to drive the translation bracket 2 and the whole set of disc steel wire thereon to move stably to the position directly below the spraying assembly, at this time, the spraying assembly starts to work to wash the disc steel wire with high-pressure water, effectively removing the surface residues, at the same time, the driving motor 5 is started to transmit power to the driving gear 7 through the driving shaft 6, the driving gear 7 is closely engaged with the driven gear ring 9, thereby driving the rotating roller 10 and the steel wire thereon to rotate slowly, this rotating action not only ensures that each surface of the steel wire can uniformly receive the washing of high-pressure water, but also enhances the cleaning effect, in addition, the reset spring 3 on the inner wall of the translation bracket 2 pushes the cleaning brush plate 4 to tightly adhere to the surface of the steel wire, providing additional physical cleaning effect during the rotation of the steel wire, further improving the cleaning quality and efficiency, and the guiding assembly ensures the accuracy and stability of the movement of the translation bracket 2 and the steel wire, so that the whole washing process is efficient and orderly.

[0033] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, within the knowledge range of the person skilled in the art, various changes can be made without departing from the purpose of the utility model.

Claims

1. A high-pressure water washing device for acid-washed steel wires, comprising a support bracket (1); characterized in that: The utility model also includes a translation support (2), a reset spring (3), a cleaning brush plate (4), a driving motor (5), a driving shaft (6), a driving gear (7), a driven shaft (8), a driven gear ring (9), a rotating roller (10), a lifting frame (11), a translation assembly, a guide assembly, a spraying assembly and a collection assembly; one side of the support frame (1) is provided with the spraying assembly, the upper side of the support frame (1) is provided with the translation assembly, the lower side of the translation assembly is provided with the translation support (2), both sides of the translation support (2) are provided with two guide assemblies, the inner wall of the translation support (2) is provided with the reset spring (3), the reset spring (3) is provided with a plurality of groups, one end of the reset spring (3) is provided with the cleaning brush plate (4), the inside of the translation support (2) is provided with the lifting frame (11), the lifting frame (11) is provided with a plurality of groups, the upper side of the lifting frame (11) is provided with the driven shaft (8), the side wall of the driven shaft (8) is provided with the rotating roller (10), the side wall of the rotating roller (10) is provided with the driven gear ring (9), the side wall of the translation support (2) is provided with the driving motor (5), the output end of the driving motor (5) is provided with the driving shaft (6), one end of the driving shaft (6) is provided with the driving gear (7), the driving gear (7) is engaged with the driven gear ring (9), and the inside of the support frame (1) is provided with the collection assembly.

2. The high-pressure wire washing device after pickling according to claim 1, characterized in that: The translation assembly comprises a translation motor (101), a translation sliding rail (102) and a translation lead screw (103); one side of the support frame (1) is provided with the translation motor (101), the output end of the translation motor (101) is provided with the translation lead screw (103), and the inside of the support frame (1) is provided with the translation sliding rail (102); the translation lead screw (103) is arranged in the inside of the translation sliding rail (102).

3. The high-pressure wire washing device after pickling according to claim 2, characterized in that: The translation assembly comprises a translation motor (101), a translation sliding rail (102) and a translation lead screw (103); one side of the support frame (1) is provided with the translation motor (101), the output end of the translation motor (101) is provided with the translation lead screw (103), and the inside of the support frame (1) is provided with the translation sliding rail (102); the translation lead screw (103) is arranged in the inside of the translation sliding rail (102).

4. The high-pressure water washing device for steel wire after pickling according to claim 2, characterized in that: The guide assembly comprises a guide sliding rail (201), a guide sliding block (202) and a guide sliding rod (203); two guide sliding rails (201) are arranged on both sides of the support frame (1), the inside of the guide sliding rail (201) is provided with the guide sliding rod (203), the side wall of the guide sliding rod (203) is provided with the guide sliding block (202), the guide sliding block (202) and the guide sliding rod (203) are connected in a sliding mode, and the inner walls of the two guide sliding blocks (202) on both sides of the translation support (2) are fixedly connected.

5. The high pressure water washing device for steel wire after pickling according to claim 2, characterized in that: The spraying assembly comprises a liquid storage tank (301), a liquid pump (302) and a liquid suction pipe (303); the other side of the support frame (1) is provided with the liquid storage tank (301), the upper side of the liquid storage tank (301) is provided with the liquid pump (302), and the upper side of the liquid pump (302) is provided with the liquid suction pipe (303).

6. The high pressure water washing device for steel wire after pickling according to claim 5, characterized in that: The spraying assembly further comprises a pressurizing valve (304), a spraying pipe (305) and a spraying head (306); the pressurizing valve (304) is arranged on the side wall of the liquid suction pipe (303), the spraying pipe (305) is arranged on the side wall of the liquid suction pipe (303), the spraying head (306) is arranged on the bottom wall of the spraying pipe (305), and the spraying head (306) is provided with multiple groups.

7. The high pressure water washing device for steel wire after pickling according to claim 5, characterized in that: The collecting assembly comprises a flushing pool (401); the inside of the supporting bracket (1) is provided with the flushing pool (401), and the flushing pool (401) is arranged below the spraying pipe (305).

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