Neon lamp production equipment

Abstract

The utility model relates to neon lamp production equipment, and relates to the technical field of neon lamps, the neon lamp production equipment comprises a neon lamp tube welding assembly, the neon lamp tube welding assembly comprises a welding processing table and a Y-axis guide rail stand column fixedly installed on the edge of one side of the top face of the welding processing table, and one side of the top end of the Y-axis guide rail stand column is longitudinally and slidably connected with a lifting type welding box; a welding head is arranged on the bottom face of the lifting type welding box, a mounting bottom plate is mounted under the welding head and located on the top face of the welding machining table, a neon lamp tube welding bearing box is mounted on the top face of the mounting bottom plate, and a plurality of neon lamp tube grooves for bearing neon lamp tubes for welding operation are symmetrically formed in one side of an inner cavity of the neon lamp tube welding bearing box. A discharging groove is formed in one side of the neon lamp tube grooves and located in the neon lamp tube welding bearing box, and a discharging opening longitudinally and sequentially penetrating through the mounting bottom plate and the welding machining table is formed below the discharging groove.

Description

TECHNICAL FIELD

[0001] The utility model relates to neon lamp technical field, especially neon lamp production equipment. BACKGROUND

[0002] Neon light is bright and emits light, is filled with rare neon gas or other electric glass tube or bulb, is a kind of cold cathode gas discharge lamp.Neon lamp tube is a sealed glass tube with electrode in both ends, and some low-pressure gas is filled in it.A few thousand volts of voltage is applied on electrode, and the gas in ionization tube makes it emit light.The color of light depends on the gas in the tube.

[0003] Traditional welding process often needs manual operation to unload, which not only consumes time and manpower, but also affects production efficiency, needs manual frequent participation, increases the labor intensity of operating personnel.

[0004] After searching, such as existing Chinese patent publication No. CN212682853U UV lamp tube welding equipment, the second fixed seat is fixedly installed on the device table, the second fixed seat is provided with the second support seat, the first support seat is arranged on the device table, the fixed frame is installed on the device table, the fixed frame is fixedly installed with the hopper, the first cylinder is horizontally installed on the fixed frame, the first cylinder output end is connected with the discharge baffle, the discharge baffle is slidably connected on the hopper discharge port.

[0005] The cited patent literature also has the same problem, which needs manual operation to unload, which not only consumes time and manpower, but also affects production efficiency. INVENTION CONTENTS

[0006] The utility model aims at the deficiency of prior art, provides neon lamp production equipment, and the neon lamp production equipment can well solve the above-mentioned problems.

[0007] In order to achieve the above requirement, the technical scheme that the utility model solves its technical problems is as follows:

[0008] The utility model provides a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0009] The utility model discloses a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0010] The utility model discloses a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0011] The utility model discloses a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0012] The utility model discloses a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0013] The utility model discloses a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0014] The utility model discloses a neon production equipment, including neon tube welding assembly, the neon tube welding assembly includes the welding processing table and the Y axis guide rail stand fixedly installed in one side edge of the top surface of welding processing table, the top one side of Y axis guide rail stand is vertically slidingly connected with the lifting type welding box, the bottom surface of lifting type welding box is provided with the welding head, the welding head is below and is located the top surface of welding processing table and is installed the mounting bottom plate, the top surface of mounting bottom plate is installed the neon tube welding bearing box, the inner chamber one side of neon tube welding bearing box is opened the multiple neon tube recesses for bearing neon tube and thus welding operation, the one side of multiple neon tube recesses and located inside neon tube welding bearing box is provided with the blanking groove, the blanking groove below has the blanking port which vertically penetrates the mounting bottom plate and welding processing table, the blanking groove in and the back to one side of neon tube welding bearing box is provided with the blanking push plate for pushing neon tube blanking, the inside of mounting bottom plate has the shock absorbing buffer component.

[0015] Preferably, the welding processing table has a load bearing box in the inner cavity for receiving the neon lamp tube falling from the discharging opening, and a cabinet door is hinged to one side of the welding processing table.

[0016] The utility model discloses beneficial effect lies in:

[0017] The neon lamp production equipment adopts 360-degree welding technology, which can ensure that the neon lamp tube is uniformly welded at each angle, reduces the possibility of welding defects, improves the durability and appearance of the product, and ensures the welding consistency of the neon lamp tube in all directions through the omnibearing welding mode, thereby improving the overall quality of welding.

[0018] The automatic discharging mechanism (including a discharging push plate, a discharging positioning rod and the like) realizes automatic discharging of the neon lamp tube after welding, without manual intervention, and the automatic discharging not only improves the production efficiency, but also reduces the demand for manual operation and lowers the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the utility model will be further described below in combination with the drawings and embodiments, and the drawings in the following description are only part of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the premise of these drawings:

[0020] Fig. 1 It is a structural schematic diagram of the utility model;

[0021] Fig. 2 It is a structural schematic diagram of the neon lamp tube groove of the utility model;

[0022] Fig. 3 It is a split structural schematic diagram of the neon lamp tube welding bearing box of the utility model;

[0023] Fig. 4 It is a connection state structural schematic diagram of the discharging push plate of the utility model.

[0024] EXPLANATION OF REFERENCE NUMERALS:

[0025] In the drawing: 1, neon lamp tube welding assembly; 2, welding processing table; 3, Y-axis guide rail stand; 4, lifting type welding box; 5, control panel; 6, welding head; 7, cabinet door; 8, mounting bottom plate; 9, neon lamp tube welding bearing box; 10, neon lamp tube groove;

[0026] 11, the blanking groove; 12, the blanking slope body; 13, the blanking push plate; 14, the blanking positioning rod; 15, the installation cavity; 16, the stepped table; 17, the blanking port; 18, the buffer air spring; 19, the electric push-pull rod. DETAILED DESCRIPTION

[0027] The terms "first", "second", "third", and "fourth" and the like in the description and in the claims of the present application and the accompanying drawings are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. The terms "comprises", "comprising", "includes", "including" and the like are to be construed open-ended, allowing for instances where there are equivalents. For example, an embodiment that includes steps A, B and C, also encompasses embodiments that include A but not B; B but not C; or B or C but not A. Likewise, an embodiment that includes steps A, B and C, also encompasses embodiments that include only A or only B or only C.

[0028] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same embodiment, or to a single alternative embodiment. It is explicitly contemplated that embodiments described herein can be combined with each other.

[0029] "Multiple" means two or more. "And / or", describing the relationship between the associated objects, means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. The character " / " generally represents that the associated objects before and after are a "or" relationship.

[0030] Furthermore, the terms "upper", "lower", "left", "right", "top", "bottom", "vertical", and the like, which indicate the orientation of the device or equipment in the normal use position, are used as the reference.

[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0032] The present embodiment discloses a kind of Figs. 1 to 4The neon lamp production equipment shown includes a neon lamp tube welding assembly 1, the neon lamp tube welding assembly 1 includes a welding processing table 2 and a Y-axis guide rail stand 3 fixedly installed on one side edge of the top surface of the welding processing table 2, a lifting type welding box 4 is longitudinally and slidingly connected to one side of the top end of the Y-axis guide rail stand 3, the Y-axis guide rail stand 3 is used for supporting and guiding the vertical movement of the lifting type welding box 4, ensuring that the welding head 6 can be accurately moved in the vertical direction, adapting to the welding requirements of different heights, improving the flexibility and applicability of welding, and processing neon lamp tubes of different sizes. One side of the lifting type welding box 4 has a control panel 5, the bottom surface of the lifting type welding box 4 is provided with a welding head 6, the lifting type welding box 4 contains the welding head 6 and can move up and down along the Y-axis guide rail stand 3, allowing the welding head 6 to be adjusted to the best welding position to adapt to different welding tasks, increasing the adaptability of the equipment and making the welding more flexible and efficient. The welding head 6 is the part directly performing the welding operation, accurately welding each connection point of the neon lamp tube, ensuring the welding quality and reducing the welding defects.

[0033] A mounting bottom plate 8 is installed on the top surface of the welding processing table 2 directly below the welding head 6, the mounting bottom plate 8 supports and fixes a neon lamp tube welding carrying box 9, provides a stable mounting platform for the carrying box and internally has a shock-absorbing and buffering component, ensuring the stability of the carrying box during the welding process and reducing the influence of vibration on welding. The top surface of the mounting bottom plate 8 is installed with the neon lamp tube welding carrying box 9, a plurality of neon lamp tube grooves 10 for carrying neon lamp tubes for welding operation are symmetrically formed on one side of the inner cavity of the neon lamp tube welding carrying box 9, a discharging groove 11 is arranged on one side of the plurality of neon lamp tube grooves 10 inside the neon lamp tube welding carrying box 9, a discharging port 17 longitudinally and sequentially penetrating through the mounting bottom plate 8 and the welding processing table 2 is arranged below the discharging groove 11, a discharging push plate 13 for pushing the neon lamp tubes to be discharged is arranged on one side of the neon lamp tube welding carrying box 9 away from the discharging groove 11, and the mounting bottom plate 8 has a shock-absorbing and buffering component inside. The neon lamp tube grooves 10 are used for fixing the neon lamp tubes to be welded, ensuring the correct position of the neon lamp tubes during the welding process and improving the welding quality and efficiency. The discharging groove 11 provides a discharging channel for the welded neon lamp tubes, ensuring that the welded neon lamp tubes can be smoothly removed from the equipment, speeding up the production process and improving the production efficiency. The discharging port 17 is used for the welded neon lamp tubes to leave the equipment through the discharging port 17, ensuring that the neon lamp tubes are smoothly output from the equipment, speeding up the production process and improving the overall production efficiency.

[0034] In this embodiment, a discharging inclined surface body 12 for rolling and discharging the neon lamp tubes is integrally formed on one side of the discharging groove 11 inside the discharging groove 11 adjacent to the neon lamp tube grooves 10. The discharging inclined surface body 12 assists the welded neon lamp tubes to be discharged stably, reduces the damage that may be caused during discharging, reduces the product damage rate and improves the yield.

[0035] In this embodiment, the inner wall of one side of the neon tube welding bearing box 9 is provided with a mounting chamber 15 for mounting the blanking push plate 13, and the inner cavity of the mounting chamber 15 is integrally connected with a stepped table 16 for bearing and supporting the blanking push plate 13. The blanking push plate 13 pushes the welded neon tube into the blanking groove 11, automatically completes the blanking action of the product after welding, improves the degree of automation, and reduces manual intervention. The stepped table 16 provides support and guidance for the blanking push plate 13 and other components, ensuring the stability and smooth operation of the related components and improving the reliability and efficiency of the blanking process.

[0036] In this embodiment, the inner wall of the extension depth of the mounting chamber 15 is fixedly mounted with an electric push-pull rod 19, and the free end of the electric push-pull rod 19 is fixedly connected with the back surface of the blanking push plate 13.

[0037] In this embodiment, the electric push-pull rod 19 extends in the inner cavity of the mounting chamber 15 to push the blanking push plate 13 into the inner cavity of the neon tube welding bearing box 9, so that the blanking push plate 13 pushes the neon tube in the neon tube groove 10 that has finished welding to be blanked from the blanking groove 11 to the welding processing table 2.

[0038] In this embodiment, the two sides of the electric push-pull rod 19 and the back surface of the blanking push plate 13 are symmetrically welded with a blanking positioning rod 14, and the two blanking positioning rods 14 are respectively inserted into the stepped table 16 and extend to the outside of the neon tube welding bearing box 9. The blanking positioning rod 14 provides guidance and support for the blanking push plate 13, ensuring smooth movement of the blanking push plate 13 and improving the stability and reliability of the blanking process. The electric push-pull rod 19 drives the blanking push plate 13 to perform the blanking operation, automatically controls the movement of the blanking push plate 13, improves the automation level of the blanking process, and reduces the operation difficulty.

[0039] In this embodiment, the shock-absorbing and buffering components include a plurality of buffer air springs 18 symmetrically mounted on one side of the top surface of the mounting bottom plate 8, the top ends of the buffer air springs 18 are elastically abutted upward on the inner top wall of the neon tube welding bearing box 9, and the buffer air springs 18 are located directly below the plurality of neon tube grooves 10. The buffer air springs 18 provide shock-absorbing and buffering effect, reduce vibration during equipment operation, and improve the stability of equipment operation and welding quality.

[0040] In this embodiment, a bearing box for receiving the neon tubes falling from the blanking port 17 is placed in the inner cavity of the welding processing table 2, and a cabinet door 7 is hinged on one side of the inside of the welding processing table 2

[0041] Working principle:

[0042] The neon lamp production equipment, the operator starts the equipment through the control panel 5, the equipment starts preheating, prepares to enter the working state, the to-be-welded neon lamp is placed in the neon lamp groove 10 in the neon lamp tube welding bearing box 9, the neon lamp is fixed in the neon lamp groove 10, ensures the accurate position during welding, the height of the lifting type welding box 4 is adjusted using the Y-axis guide rail stand 3, so that the welding head 6 is in the appropriate welding position, ensures that the welding head 6 is aligned with the to-be-welded part, the welding head 6 starts, and the welding process starts, during the welding process, the welding head 6 performs 360-degree omnidirectional welding around the neon lamp, to ensure the welding quality, the control panel 5 displays the welding parameters and progress, and the operator can monitor the welding state in real time, if necessary, the operator can adjust the welding parameters through the control panel 5.

[0043] When the welding is completed, the welding head 6 stops working, the lifting type welding box 4 returns to the initial position, the electric push-pull rod 19 retracts, drives the discharging push plate 13 to retreat into the installation cavity 15, the discharging push plate 13 moves stably on the stepped table 16 through the guidance of the discharging positioning rod 14, the electric push-pull rod 19 extends, pushes the discharging push plate 13 into the inside of the neon lamp tube welding bearing box 9, the discharging push plate 13 contacts the welded neon lamp, pushes the welded neon lamp into the discharging chute 11, the welded neon lamp slides along the discharging inclined body 12, enters the discharging chute 11, and finally falls into the bearing box under the welding processing table 2 through the discharging port 17.

[0044] During the welding process, the built-in buffer air spring 18 in the installation bottom plate 8 plays a damping role, avoids that the welded neon lamp is damaged due to impact, the buffer air spring 18 absorbs the vibration generated during discharging through the elastic property, ensures that the discharging is stably carried out, when the welded neon lamp completes the discharging, the electric push-pull rod 19 retracts again, resets the discharging push plate 13, and prepares for the welding operation of the next neon lamp.

[0045] When all the to-be-welded neon lamps complete the welding and discharging, the operator turns off the equipment through the control panel 5, opens the cabinet door 7, and takes out the welded neon lamp.

[0046] It should be understood that improvements or changes can be made according to the above description for those skilled in the art, and all these improvements and changes shall belong to the protection scope of the appended claims of the utility model.

Claims

1. A neon production apparatus comprising a neon tube welding assembly, characterized by: The neon tube welding assembly comprises a welding workbench and a Y-axis guide rail column fixedly installed at one side edge of the top surface of the welding workbench, a lifting type welding box is longitudinally and slidingly connected at one side of the top end of the Y-axis guide rail column, a welding head is arranged at the bottom surface of the lifting type welding box, an installation bottom plate is installed at the top surface of the welding workbench below the welding head, a neon tube welding bearing box is installed at the top surface of the installation bottom plate, a plurality of neon tube grooves for bearing neon tubes for welding operation are symmetrically formed at one side of the inner cavity of the neon tube welding bearing box, a discharging groove is arranged at one side of the neon tube welding bearing box and inside the neon tube grooves, a discharging port longitudinally penetrating the installation bottom plate and the welding workbench is arranged below the discharging groove, a discharging push plate for pushing the neon tubes is arranged at one side of the neon tube welding bearing box and away from the discharging groove, and a damping and buffering component is arranged inside the installation bottom plate.

2. The neon sign production apparatus according to claim 1, characterized by: A discharging inclined surface body for rolling and discharging the neon tubes is integrally formed at one side of the discharging groove and adjacent to the neon tube grooves.

3. The neon production apparatus according to claim 2, characterized in that: An installation cavity for installing the discharging push plate is formed at one side inner wall of the neon tube welding bearing box, and a stepped table for bearing and supporting the discharging push plate is integrally connected at both sides of the inner cavity of the installation cavity.

4. The neon production apparatus according to claim 3, characterized in that: An electric push-pull rod is fixedly installed at the extension depth of the inner wall of the installation cavity, and the free end of the electric push-pull rod is fixedly connected with the back surface of the discharging push plate.

5. The neon production apparatus according to claim 4, characterized in that: The electric push-pull rod extends in the inner cavity of the installation cavity to push the discharging push plate into the inner cavity of the neon tube welding bearing box, so that the discharging push plate pushes the neon tubes in the neon tube grooves which have finished welding to be discharged from the discharging groove to the welding workbench.

6. The neon production apparatus according to claim 5, characterized in that: Discharging positioning rods are symmetrically welded at both sides of the electric push-pull rod and at the back surface of the discharging push plate, and the two discharging positioning rods are respectively inserted into the stepped table and extend to the outside of the neon tube welding bearing box.

7. The neon production apparatus according to claim 6, characterized in that: The damping and buffering component comprises a plurality of buffer air springs symmetrically installed at one side of the top surface of the installation bottom plate, the top end of the buffer air spring elastically abuts against the inner top wall of the neon tube welding bearing box, and the buffer air spring is arranged below the plurality of neon tube grooves.

8. The neon production apparatus according to claim 7, characterized in that: A bearing box for bearing the neon tubes falling from the discharging port is arranged in the inner cavity of the welding workbench, and a cabinet door is hingedly connected at one side of the inner part of the welding workbench.

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