Ejecting device and limiting tool
The design of the push-up device solves the problem of crushing caused by the pressing of the pressure block in the traditional brake caliper manufacturing process, achieving efficient fixing and release, and improving the overall quality and sealing performance of the brake caliper.
Patent Information
- Application Number
- CN202423082431.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-12
AI Technical Summary
During the manufacturing process of traditional brake calipers, the pressure block may cause damage to the cylinder bore surface due to its tight pressing, which affects the appearance quality and sealing performance.
The push-top device, through the cooperation of the slider and the clamping component, realizes the clamping and releasing operation of the workpiece, avoiding direct contact with the cylinder bore surface, and uses the rotational movement of the connecting parts and fasteners to realize the fixing and releasing of the workpiece.
It improves processing efficiency, protects the appearance quality and sealing performance of the workpiece, and avoids the formation of indentations.
Smart Images

Figure CN223670699U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mechanical processing, in particular to a pushing device and a limiting tool. BACKGROUND
[0002] In modern manufacturing industry, the brake caliper is a key component in the braking system of vehicles such as automobiles and motorcycles, and its manufacturing precision and stability have a direct impact on braking performance. In the production process of the brake caliper, in order to ensure its dimensional accuracy and assembly performance, it needs to go through multiple mechanical processing procedures such as milling, drilling, and boring. These procedures usually need to be carried out on professional machine tools, and the fixing of the brake caliper is the key to the smooth progress of these procedures.
[0003] The brake caliper structure mainly includes a cylinder hole surface and a claw surface, and the cylinder hole surface is the key area of mechanical processing, which needs to go through a series of operations such as milling, drilling, and boring. The traditional method is to install the caliper one by one on the workbench of the processing equipment, and tightly press the cylinder hole surface with a pressing block to achieve fixation. However, this method has potential risks: if there are iron filings left on the cylinder hole surface, the pressure applied by the pressing block may cause bruising on these surfaces, not only affecting the overall appearance quality of the workpiece, but also because of the high requirement of the cylinder hole surface on the sealing performance, the pressure marks may greatly reduce the sealing effect. SUMMARY
[0004] The embodiment of the present application provides a pushing device to solve the problem that in the related art, if there are iron filings left on the cylinder hole surface, the pressure applied by the pressing block may cause bruising on these surfaces, not only affecting the overall appearance quality of the workpiece, but also because of the high requirement of the cylinder hole surface on the sealing performance, the pressure marks may greatly reduce the sealing effect.
[0005] In a first aspect, a pushing device is provided, comprising:
[0006] a mounting seat;
[0007] a sliding block slidably connected to the mounting seat;
[0008] a pressing mechanism comprising a pressing assembly, the pressing assembly comprising a connecting piece and a fastener, the fastener being slidably connected to the mounting seat, and the movement direction of the fastener being perpendicular to the movement direction of the sliding block, the connecting piece being rotatably connected to the mounting seat, one end of the connecting piece being movably connected to the sliding block, and the other end of the connecting piece being movably connected to the fastener;
[0009] a driving mechanism rotatably connected to one end of the sliding block.
[0010] In some embodiments, the bottom of the mounting base is fixedly connected with a fixing base, the fixing base is fixedly connected with a driving mechanism, the sliding block is provided with a mounting groove, the output shaft of the driving mechanism is hingedly connected with the mounting groove, and a gap is reserved between the output shaft and the inner wall of the mounting groove.
[0011] In some embodiments, the sliding block is provided with a limiting groove, and one end of the connecting piece is slidably connected with the sliding block through the limiting groove.
[0012] In some embodiments, the bottom of the fastener is provided with a groove, and one end of the connecting piece drives the fastener to move through the groove.
[0013] In some embodiments, the connecting piece is V-shaped.
[0014] In some embodiments, the middle of the mounting base is provided with a first cavity, a second cavity and a sliding groove which are in communication with each other, the first cavity is used for the movement of the sliding block along the non-machining end of the workpiece, the second cavity is used for the rotation of the connecting piece, and the fastener is slidably connected with the sliding groove perpendicularly to the movement direction of the sliding block.
[0015] In some embodiments, the fastener comprises a sliding base which is slidably connected with the mounting base, the groove is arranged at the bottom of the sliding base, one end of the sliding base is fixedly connected with a supporting rod, and the upper end of the supporting rod is fixedly connected with a clamping arm.
[0016] In some embodiments, the pressing mechanism comprises at least one set of pressing assemblies, and one set of pressing assemblies comprises two symmetrically arranged pressing assemblies.
[0017] In the second aspect, a limiting tool is provided, comprising a pushing device, the side wall of the mounting base is provided with a limiting device, and the limiting device and the pushing device jointly fix the workpiece.
[0018] In some embodiments, the limiting device comprises a limiting column which is fixedly installed on the mounting base.
[0019] The embodiments of the present application provide a pushing device and a limiting tool, one end of the workpiece on both sides of the mounting base is fixed, the other end is placed between two pressing assemblies, the sliding block is driven to move along the non-machining end, the driving connecting piece is rotated around the rotation point thereof, and then the fastener is pushed to be close to the inner side of the workpiece and is fixed. Conversely, when the sliding block moves along the machining end, the connecting piece is reversely rotated around the rotation point thereof, the fastener is away from the inner side of the workpiece, and thus the workpiece is released. Through the pressing assembly, the workpiece can be simultaneously clamped and released, which not only saves the pressing space but also improves the machining efficiency. Since the fastener is in contact with the inner side of the jaw surface and is not directly in contact with the cylinder hole surface, the quality of the workpiece can be guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0021] Figure 1 A schematic diagram of a planar structure of a pushing device provided by the embodiments of the present application is shown in the figure.
[0022] Figure 2 A schematic diagram of an A-A cross-sectional structure of a pushing device provided by the embodiments of the present application is shown in the figure.
[0023] Figure 3 A schematic diagram of a B-B cross-sectional structure of a pushing device provided by the embodiments of the present application is shown in the figure.
[0024] Figure 4 A schematic diagram of a limiting tool structure provided by the embodiments of the present application is shown in the figure.
[0025] In the figure: 1, mounting seat; 101, first cavity; 102, second cavity; 103, sliding groove; 2, fixed seat; 3, sliding block; 4, connecting piece; 5, fastener; 501, sliding seat; 502, support rod; 503, clamping arm; 504, groove; 6, driving mechanism; 7, mounting groove; 8, limiting groove; 9, limiting column; 10, workpiece. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort belong to the scope of protection of the present application.
[0027] The embodiments of the present application provide a pushing device, which can solve the problem in the related art that if there are iron filings remaining on the cylinder hole surface, the pressure applied by the pressing block can cause pressure marks on the surface, which not only affects the overall appearance quality of the workpiece, but also because of the high requirement of the cylinder hole surface on the sealing performance, the pressure marks can greatly reduce the sealing effect.
[0028] Embodiment 1
[0029] As shown in Figures 1-3 A pushing device, comprising: a mounting seat 1 and a sliding block 3, the sliding block 3 being slidingly connected to the mounting seat 1.
[0030] In the embodiment, the pressing mechanism comprises a plurality of pressing assemblies, the plurality of pressing assemblies are circumferentially arranged along the mounting base 1, and the sliding block 3 can drive the plurality of connecting members 4 to rotate, so that the plurality of fasteners 5 press or release the workpiece 10.
[0031] One end of the workpiece 10 on both sides of the mounting base 1 is fixed, and the other end is placed between the two pressing assemblies. The driving mechanism 6 drives the sliding block 3 to move along the non-machining end, so that the connecting member 4 rotates around its rotation point. The left connecting member 4 rotates clockwise, and the right connecting member 4 rotates counterclockwise, thereby pushing the fastener 5 close to the inner side of the workpiece 10 to tightly press the other end of the workpiece 10. Conversely, when the sliding block 3 moves along the machining end, the connecting member 4 rotates reversely around its rotation point. The left connecting member 4 rotates counterclockwise, and the right connecting member 4 rotates clockwise, thereby pushing the fastener 5 away from the inner side of the workpiece 10 to release the other end of the workpiece 10. Through a pushing and pressing device, the workpiece 10 on both sides can be pressed and released at the same time, which not only saves the pressing space, but also improves the machining efficiency. Since the cylinder hole surface needs to meet strict sealing conditions, the flatness of the surface must be ensured. In comparison, the claw surface does not have special requirements for the surface roughness because it directly contacts the brake disc. The fastener 5 only contacts the inner side of the claw surface, avoiding direct contact with the cylinder hole surface, thereby ensuring the overall quality of the brake caliper.
[0032] In some optional embodiments, the pressing mechanism comprises a plurality of pressing assemblies, the plurality of pressing assemblies are circumferentially arranged along the mounting base 1, and the sliding block 3 can drive the plurality of connecting members 4 to rotate, so that the plurality of fasteners 5 press or release the workpiece 10.
[0033] Further, the mounting base 1 is fixedly connected with a fixed seat 2, the fixed seat 2 is fixedly connected with a driving mechanism 6, the driving mechanism 6 is a hydraulic cylinder, the sliding block 3 is provided with a mounting groove 7 for hinging the output shaft of the hydraulic cylinder, and a gap is reserved between the output shaft and the inner wall of the mounting groove 7. The gap allows the sliding block 3 to swing left and right around the hinge point, ensuring that the two pressing assemblies do not interfere with each other and completing the pressing action without interference.
[0034] In some optional embodiments, the driving mechanism 6 can also be a gas cylinder or other electric driving mechanism.
[0035] Further, the sliding block 3 is provided with a limiting groove 8, the length direction of the limiting groove 8 is arranged along the movement direction of the workpiece 10, and one end of the connecting member 4 is slidably connected to the sliding block 3 through the limiting groove 8.
[0036] Further, the fastener 5 is provided with a groove 504 at the bottom, and the connecting member 4 drives the fastener 5 to move through the groove 504 at the upper end.
[0037] Further, the connecting piece 4 is V-shaped, and the openings of the connecting pieces 4 of the two pressing assemblies are oppositely arranged to realize pressing and loosening on both sides.
[0038] Further, the middle of the mounting seat 1 is provided with a first cavity 101, a second cavity 102 and a sliding groove 103 which are communicated with each other, the first cavity 101 is used for the movement of the sliding block 3 along the workpiece processing end, the second cavity 102 is used for the rotation of the connecting piece 4, and the fastener 5 is slidingly connected with the sliding groove 103 in the vertical direction of the movement direction of the sliding block.
[0039] Further, the fastener 5 includes a sliding seat 501 which is slidingly connected with the mounting seat 1, a groove 504 is arranged at the bottom of the sliding seat 501, one end of the sliding seat 501 is fixedly connected with a supporting rod 502, and the upper end of the supporting rod 502 is fixedly connected with a clamping arm 503.
[0040] Embodiment 2:
[0041] A pushing device, which is different from the embodiment 1 in that the connecting piece 4 is V-shaped, and the openings of the connecting pieces 4 of the two pressing assemblies are oppositely arranged.
[0042] Due to the different arrangement directions of the openings of the connecting pieces 4, the movement direction of the device is different from that of the embodiment 1. Specifically, one end of the workpiece 10 on both sides of the mounting seat 1 is fixed, and the other end is placed between the two pressing assemblies, the driving mechanism 6 drives the sliding block 3 to move along the non-processing end, so that the connecting piece 4 rotates around its rotation point, the left connecting piece 4 rotates counterclockwise, and the right connecting piece 4 rotates clockwise, thereby pushing the fastener 5 away from the workpiece 10 to loosen the other end of the workpiece 10. Conversely, when the sliding block 3 moves along the processing end, the connecting piece 4 rotates reversely around its rotation point, the left connecting piece 4 rotates clockwise, and the right connecting piece 4 rotates counterclockwise, thereby pushing the fastener 5 to approach the workpiece 10 to press the other end of the workpiece 10.
[0043] Embodiment 3:
[0044] As shown in Figure 4 A limiting tool, which includes the pushing device in the above-mentioned embodiment 1, and the side wall of the mounting seat 1 is provided with a limiting device, the limiting device is symmetrically arranged on both sides of the pushing device, and the limiting device and the pushing device jointly fix the workpieces 11 on both sides.
[0045] Further, the limiting device can be a limiting column 10 which is fixedly installed on the mounting seat 1, and the limiting column 10 is provided with a plurality of limiting columns which are arranged in the horizontal direction and matched with the positioning holes on the workpiece.
[0046] Further, the limiting device can also be a positioning groove which is arranged on the mounting seat 1, the positioning groove is matched with the shape of the workpiece, and is used for supporting the workpiece 10 and limiting the movement of the workpiece in the vertical direction.
[0047] The working principle of the present application is as follows:
[0048] The positioning hole at one end of the workpiece 10 is inserted into the plurality of limiting columns 10, and the other end is placed between the two pressing assemblies, the hydraulic cylinder drives the sliding block 3 to move along the non-machining end, the limiting groove 8 makes the connecting piece 4 rotate around its rotation point, the left connecting piece 4 rotates clockwise, and the right connecting piece 4 rotates counterclockwise, thereby pushing the fastener 5 close to the inner side of the workpiece 10 and tightly pressing the other end of the workpiece 10. Conversely, when the sliding block 3 moves along the machining end, the limiting groove 8 makes the connecting piece 4 rotate reversely around its rotation point, the left connecting piece 4 rotates counterclockwise, and the right connecting piece 4 rotates clockwise, thereby pushing the fastener 5 away from the inner side of the workpiece 10 and loosening the other end of the workpiece 10. Through a pushing device, the inner sides of the workpieces 10 on both sides can be simultaneously tightened and loosened, not only saving the pressing space, but also improving the machining efficiency.
[0049] Since there is a gap between the output shaft of the hydraulic cylinder and the inner wall of the mounting groove 7, the sliding block 3 can swing left and right around the hinge point, ensuring that the two pressing assemblies do not interfere with each other and completing the pressing action without interference.
[0050] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0051] It should be noted that in the present application, relational terms such as "first" and "second" and the like are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.
[0052] The foregoing detailed description of the application has been presented for purposes of illustration and description. Various modifications and changes can be made to these embodiments without departing from the spirit and scope of the application. It is intended that the scope of the application should not be limited by the particular representative embodiments described in this application. The description was only made in order to fully achieve and convey the scope of the application.
Claims
1. A pusher device, characterized in that The utility model relates to a push-up device, which comprises: a mounting base (1); a sliding block (3) slidably connected to the mounting base (1); a pressing mechanism comprising a pressing assembly, the pressing assembly comprising a connecting piece (4) and a fastener (5), the fastener (5) being slidably connected to the mounting base (1) and moving in a direction perpendicular to the movement direction of the sliding block (3), the connecting piece (4) being rotatably connected to the mounting base (1), one end of the connecting piece (4) being movably connected to the sliding block (3), and the other end of the connecting piece (4) being movably connected to the fastener (5); a driving mechanism (6) rotatably connected to one end of the sliding block (3).
2. The push-up device according to claim 1, wherein: the bottom of the mounting base (1) is fixedly connected to a fixed base (2), the fixed base (2) is fixedly connected to the driving mechanism (6), the sliding block (3) is provided with a mounting groove (7) for hinging the output shaft of the driving mechanism (6), and a gap is reserved between the output shaft and the inner wall of the mounting groove (7).
3. The push-up device according to claim 1, wherein: the sliding block (3) is provided with a limiting groove (8), and one end of the connecting piece (4) is slidably connected to the sliding block (3) through the limiting groove (8).
4. The push-up device according to claim 1, wherein: the bottom of the fastener (5) is provided with a groove (504), and one end of the connecting piece (4) drives the fastener (5) to move through the groove (504).
5. The push-up device according to claim 1, wherein: the connecting piece (4) is V-shaped.
6. The push-up device according to claim 1, wherein: the mounting base (1) is provided with a first cavity (101), a second cavity (102) and a sliding groove (103) which are in communication with each other, the first cavity (101) is used for the movement of the sliding block (3) along the workpiece processing end, the second cavity (102) is used for the rotation of the connecting piece (4), and the fastener (5) is slidably connected to the sliding groove (103) in a direction perpendicular to the movement direction of the sliding block.
7. The push-up device according to claim 4, wherein: the fastener (5) comprises a sliding base (501) slidably connected to the mounting base (1), the groove (504) is arranged at the bottom of the sliding base (501), one end of the sliding base (501) is fixedly connected to a supporting rod (502), and the upper end of the supporting rod (502) is fixedly connected to a clamping arm (503).
8. The ejector device of claim 1, wherein: The pressing mechanism comprises at least one set of pressing assemblies, and each set of pressing assemblies comprises two symmetrical pressing assemblies.
9. A stopper tool characterized by: The push-up device according to any one of claims 1 to 7, wherein:
10. The position-limiting tool of claim 9, wherein: the side wall of the mounting base (1) is provided with a limiting device, and the limiting device and the push-up device together fix the workpiece (11). The limiting device comprises a limiting column (10) fixedly installed on the mounting base (1).