Gantry structure wiring perforating machine

Abstract

The utility model discloses a gantry structure wiring perforating machine which comprises a material pressing device, a wire feeding device, a wiring device and a perforating device. The material pressing device, the wire feeding device and the punching device are all fixedly installed on the wire distributing device. Cloth is placed in the pressing device, and the pressing device presses and smooths the cloth, so that the cloth is stably fixed in the pressing device in the whole working process. The wire feeding device feeds resistance wires into the wire arranging device, the wire arranging device sews the resistance wires on cloth according to a set pattern row, and wire arranging is completed. According to the utility model, the problems of low punching precision and high production cost in the traditional processing are solved, and through the design of the utility model, the automation degree of producing resistance wire heating products is improved, the rejection rate of the products is reduced, the production efficiency is improved, and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile seat steering wheel heating, specifically relates to a gantry structure wiring puncher. BACKGROUND

[0002] With the rapid development of automobile industry, the competition is more and more intense. The processing and manufacturing of flexible materials in the automobile are also included in the development project of more and more companies. The heating and ventilation of automobile seat are also an important part of automobile interior, which are more and more applied in various brands of automobiles. And the traditional automobile heating product needs to be processed after sewing positioning hole, and these holes usually need to be processed by another device or artificially, and such a way has the following several shortcomings:

[0003] 1. The production cost is increased. Whether increasing equipment or artificial processing will undoubtedly increase the production cost of products.

[0004] 2. The production efficiency is low. The product is transferred from one station to another station, and needs to be repositioned and fixed, which greatly increases the production time and reduces the production efficiency.

[0005] 3. The accuracy is poor. The relative position changes when the product is repositioned from one station to another station, so that the punching position is not accurate enough. SUMMARY

[0006] The utility model aims at overcoming the above-mentioned prior art's insufficient, provides a gantry structure wiring puncher, and the machine mainly solves the problem of low punching efficiency, low precision and high production cost after wiring, so the traditional way is combined, the production efficiency is improved, and the production cost is reduced.

[0007] The utility model aims at overcoming the above-mentioned prior art's insufficient, provides a gantry structure wiring puncher, and the machine mainly solves the problem of low punching efficiency, low precision and high production cost after wiring, so the traditional way is combined, the production efficiency is improved, and the production cost is reduced.

[0008] A gantry structure wiring puncher, the whole machine includes: pressing device, line feeding device, wiring device, punching device.

[0009] The pressing device, line feeding device and punching device are fixedly installed on the wiring device.

[0010] The pressing device is used to put cloth, and the device is used to press and flatten the cloth, so that the cloth is stably fixed in the pressing device during the whole working process.

[0011] The line feeding device is used to send resistance wire into the wiring device, and the wiring device is used to arrange and sew the resistance wire on the cloth according to the set pattern, so as to complete the wiring.

[0012] The cloth that completes wiring is switched to below the punching device by moving the pressing device, and the punching is completed according to the set punching position.

[0013] The pressing device comprises an intermediate beam, a cylinder, an air inflation pull plate, front and rear cover plates and front and rear edge strips.

[0014] The cylinder is fixedly installed on the front and rear cover plates and the front and rear edge strips, and the cloth is pressed in the middle of the front and rear cover plates and the front and rear edge strips by the cylinder.

[0015] The intermediate beam is connected with the front and rear cover plates through the air inflation pull plate.

[0016] The front and rear cover plates are extended and retracted by the cylinder to control the opening and closing of the front and rear cover plates.

[0017] The wire feeding device comprises a wire feeding motor, a material roll, a photoelectric sensor and a wire guide plate.

[0018] The wire feeding motor connects the material roll, the photoelectric sensor and the wire guide plate together through screws.

[0019] The resistance wire on the material roll penetrates into the wire guide plate, and the remaining amount of the resistance wire is sensed by the photoelectric sensor to drive the wire feeding motor to rotate and change the speed of the resistance wire.

[0020] The wire laying device comprises a cloth piercing mechanism, a resistance wire storage mechanism, a presser foot and a swing arm mechanism.

[0021] The resistance wire storage mechanism is installed on the cloth piercing mechanism and is used for storing the resistance wire in an appropriate amount to prevent the resistance wire from being wound around the presser foot when the swing arm mechanism rotates and to affect continuous wire laying.

[0022] The cloth piercing mechanism is driven by a motor and cooperates with the presser foot and the swing arm mechanism to complete wire laying.

[0023] The punching device comprises a grinding machine, a pneumatic sliding table and a mounting seat.

[0024] The grinding machine is fixedly installed on the mounting seat.

[0025] The mounting seat is fixedly installed on the pneumatic sliding table, and the position of the mounting seat is controlled by the pneumatic sliding table to achieve the purpose of lifting the grinding machine.

[0026] Compared with the prior art, the advantages and beneficial effects of the utility model are as follows:

[0027] The utility model overcomes the problems of low punching precision and high production cost in traditional processing, improves the automation degree of production of resistance wire heating products, reduces the product scrap rate, improves the production efficiency and reduces the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a schematic diagram of a whole machine of a gantry structure wiring puncher;

[0029] Figure 2 It is a schematic diagram of a pressing device;

[0030] Figure 3 It is a schematic diagram of a wire feeding device;

[0031] Figure 4 It is a schematic diagram of a wiring device;

[0032] Figure 5 It is a schematic diagram of a punching device.

[0033] 1. pressing device 2. wire feeding device 3. wiring device 4. punching device 5. intermediate beam 6. air cylinder 7. air expansion pull plate 8. front and rear cover plate 9. front and rear edge strip 10. wire feeding motor 11. material roll 12. wire guide plate 13. photoelectric sensor 14. cloth piercing mechanism 15. resistance wire storage mechanism 16. presser foot 17. swing arm mechanism 18. sander 19. pneumatic sliding table 20. mounting seat. DETAILED DESCRIPTION

[0034] In order to further understand the content, characteristics and effects of the present application, the following examples are given, and the details are described below with reference to the accompanying drawings. It should be noted that the present examples are descriptive, not limiting, and the protection scope of the present application cannot be limited by them.

[0035] A gantry structure wiring puncher, the whole machine comprises: a pressing device 1, a wire feeding device 2, a wiring device 3, and a punching device 4.

[0036] The pressing device 1, the wire feeding device 2, and the punching device 4 are all fixedly installed on the wiring device 3;

[0037] The pressing device 1 is used to put in cloth, and the device is used to press and flatten the cloth, so that the cloth is stably fixed in the pressing device 1 during the whole working process;

[0038] The wire feeding device 2 feeds resistance wire into the wiring device 3, and the wiring device 3 arranges the resistance wire on the cloth according to the set pattern, thereby completing the wiring;

[0039] The cloth after completing the wiring is moved to below the punching device 4 by moving the pressing device 1, and the punching is completed according to the set punching position.

[0040] The pressing device 1 comprises: an intermediate beam 5, an air cylinder 6, an air expansion pull plate 7, a front and rear cover plate 8, and a front and rear edge strip 9.

[0041] The cylinder 6 is fixedly installed on the front and rear cover plates 8 and the front and rear edge strips 9, and the cloth is pressed between the front and rear cover plates 8 and the front and rear edge strips 9 through the cylinder 6.

[0042] The intermediate beam 5 is connected with the front and rear cover plates 8 through the air inflation pull plate 7.

[0043] The front and rear cover plates 8 are telescopic through the cylinder 6, and the opening and closing of the front and rear cover plates 8 are controlled.

[0044] The wire feeding device 2 comprises a wire feeding motor 10, a material roll 11, a photoelectric sensor 13 and a wire guide plate 12.

[0045] The wire feeding motor 10 connects the material roll 11, the photoelectric sensor 13 and the wire guide plate 12 together through screws.

[0046] The resistance wire on the material roll 11 penetrates into the wire guide plate 12, and the remaining amount of the resistance wire is sensed through the photoelectric sensor 13, so as to drive the wire feeding motor 10 to rotate and change the speed of the resistance wire.

[0047] The wire laying device 3 comprises a cloth piercing mechanism 14, a resistance wire storage mechanism 15, a presser foot 16 and a swing arm mechanism 17.

[0048] The resistance wire storage mechanism 15 is installed on the cloth piercing mechanism 14, and is used for storing the resistance wire in an appropriate amount, so as to prevent the resistance wire from being wound around the presser foot 16 when the swing arm mechanism 17 rotates, and affect the continuous wire laying.

[0049] The cloth piercing mechanism 14 is driven by a motor, and cooperates with the presser foot 16 and the swing arm mechanism 17 to complete the wire laying.

[0050] The punching device 4 comprises a grinding machine 18, a pneumatic sliding table 19 and a mounting seat 20.

[0051] The grinding machine 18 is fixedly installed on the mounting seat 20.

[0052] The mounting seat 20 is fixedly installed on the pneumatic sliding table 19, and the position of the mounting seat 20 is controlled through the pneumatic sliding table 19, so as to achieve the purpose of lifting the grinding machine 18.

[0053] Cloth into the pressure device 1, through the cylinder 6 control before and after the cover plate 8 and before and after the edge 9 will be cloth tight, by adjusting the angle of the gas expansion plate 7, adjust the relative position of the middle beam 5, so as to adjust the size of the clamping cloth, after the cloth clamping, the line device 2 photoelectric sensor 13 to send line motor 10 signal control roll 11 rotation, so as to change the length of the resistance wire storage mechanism 15 through the guide plate 12 into the cloth mechanism 14, ensure the appropriate length into the swing arm mechanism 17, can cooperate with the presser foot 16 complete cloth process, after the cloth, through the movement of the pressure device 1 to the fixed in the mounting seat 20 below the polishing machine 18, by pneumatic slide 19 control the height of the polishing machine 18, complete the punching.

Claims

1. A portal structure wire marking punch comprising: The utility model relates to a pressing device, a wire feeding device, a wire laying device and a punching device, characterized in that the pressing device, the wire feeding device and the punching device are fixedly installed on the wire laying device; the pressing device is used to put cloth in it to press and smooth the cloth, so that the cloth is fixed in the pressing device during the whole working process; the wire feeding device is used to feed resistance wire into the wire laying device; the wire laying device is used to lay the resistance wire on the cloth according to a set pattern to complete the wire laying.

2. The portal structure wire marking puncher according to claim 1, characterized in that: The pressing device comprises an intermediate beam, a cylinder, an air inflation pull plate, front and rear cover plates and front and rear edge strips; the cylinder is fixedly installed on the front and rear cover plates and the front and rear edge strips, and the cloth is pressed in the middle of the front and rear cover plates and the front and rear edge strips by the cylinder; the intermediate beam is connected to the front and rear cover plates through the air inflation pull plate; the front and rear cover plates are extended and retracted by the cylinder to control the opening and closing of the front and rear cover plates.

3. The portal structure wire marking puncher according to claim 1, characterized in that: The wire feeding device comprises a wire feeding motor, a material roll, a photoelectric sensor and a wire guide plate; the material roll, the photoelectric sensor and the wire guide plate are connected together by the wire feeding motor through screws; the resistance wire on the material roll is inserted into the wire guide plate, and the remaining amount of the resistance wire is sensed by the photoelectric sensor to drive the wire feeding motor to rotate and change the feeding speed of the resistance wire.

4. The portal structure wire marking puncher according to claim 1, characterized in that: The wire laying device comprises a cloth piercing mechanism, a resistance wire storage mechanism, a presser foot and a swing arm mechanism; the resistance wire storage mechanism is installed on the cloth piercing mechanism to store the resistance wire in an appropriate amount, so that the resistance wire is not wound around the presser foot when the swing arm mechanism rotates, thereby affecting the continuous wire laying; the cloth piercing mechanism is driven by a motor to cooperate with the presser foot and the swing arm mechanism to complete the wire laying.

5. The portal structure wire marking puncher according to claim 1, characterized in that: The punching device comprises a grinding machine, a pneumatic sliding table and a mounting seat; the grinding machine is fixedly installed on the mounting seat; the mounting seat is fixedly installed on the pneumatic sliding table to control the position of the mounting seat by the pneumatic sliding table, so that the grinding machine is lifted.

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