Guide device for plastic plate extrusion production line

By using a segmented roller structure and a limiting side seat design, combined with a water-cooling method, the deformation and collision problems of plastic sheets during high-temperature conveying are solved, achieving a stable and efficient conveying effect.

CN223671799UActive Publication Date: 2025-12-16JIANGSU KINGWELL MASCH CO LTD
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Patent Information

Application Number
CN202520240161.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-16
Publication Date
2025-12-16
Estimated Expiration
2035-02-16

AI Technical Summary

Technical Problem

In the prior art, the specific problems that the prior art has failed to effectively solve in the extruder are the deformation damage caused by roller adhesion and local support compression, and the collision problems caused by posture deviation during the conveying of plastic sheets at high temperature.

Method used

It adopts a segmented roller structure, combined with limiting side seats and contact water cooling. The distribution of rollers with denser front and sparser back increases the support contact area and reduces contact pressure. It also achieves efficient cooling through cooling water tanks and finned heat dissipation structure, avoiding adhesion and deformation. At the same time, the limiting width can be adjusted to adapt to different sized plates.

Benefits of technology

It effectively avoids deformation damage and collision of the sheet material, improves the stability and adaptability of conveying, and achieves a highly efficient cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic plate production, and discloses a guide device for a plastic plate extrusion production line, conveying roller columns are distributed and mounted in a front-dense and rear-sparse manner, the supporting contact area of the bottom of a plate in a hot melting state can be increased through the conveying roller columns which are densely arranged at the front part, the contact pressure is reduced, and the plate is prevented from being deformed and damaged; the limiting side seats are adjustably mounted on the upper portions of the conveying roller columns through bolt limiting, the limiting width can be flexibly adjusted according to the sizes of plates during working, the plates are prevented from being collided and damaged, meanwhile, the device can meet the conveying and guiding requirements of the plates of different sizes, the conveying roller columns are cooled in a contact water cooling mode, and the conveying efficiency is improved. When the conveying roller column rotates to work, the lower portion of the conveying roller column makes contact with water liquid in the guiding conveying base, adhesion of the conveying roller column and a plate can be avoided through the water liquid while efficient cooling is achieved, cooling water liquid is cooled through a fin type heat dissipation structure, heat dissipation is efficient and stable, and the cooling efficiency of the plate can be effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to plastic plate production technical field, concretely is a kind of guiding device for plastic plate extrusion production line. BACKGROUND

[0002] Plastic plate is the sheet type section bar formed by hot plastic extrusion molding using plastic as raw material, and the plastic plate is a synthetic high molecular compound, which is composed of synthetic resin and additives such as filler, plasticizer, stabilizer, lubricant and colorant. The shape of the plastic plate can be freely changed by heating. Plastic products are not easy to be eroded and damaged due to their low density, and are widely used in today's society.

[0003] In the production process of plastic plate, after the plastic plate is extruded and formed in the extruder, it needs to be directionally conveyed and discharged by a guiding conveying device to facilitate subsequent processing operation. Since the extruded plastic plate has a high temperature, if it is not cooled in time, the plate may be deformed and damaged due to adhesion and local support extrusion of the roller during conveying. Moreover, the posture of the formed plate may deviate during conveying, which may cause the plate to deviate and collide with the side of the conveying seat, affecting the conveying of the plate. Therefore, a guiding device for plastic plate extrusion production line is proposed. SUMMARY

[0004] The utility model aims at providing a guiding device for plastic plate extrusion production line to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a guiding device for plastic plate extrusion production line, comprising a guiding conveying mechanism and a cooling mechanism. The guiding conveying mechanism comprises a guiding conveying seat, a driving motor, a conveying roller and a limiting side seat. The conveying roller is installed in a front dense rear sparse manner on the upper part of the guiding conveying seat under the driving of the driving motor. The limiting side seat is installed on the upper part of the conveying roller through a bolt limiting sleeve. The middle part of the guiding conveying seat is provided with a cooling water tank.

[0006] The cooling mechanism is arranged on the lower part of the guiding conveying seat. The cooling mechanism comprises a water pump, a heat dissipation top plate and a heat dissipation bottom plate. The abutting sides of the heat dissipation top plate and the heat dissipation bottom plate are provided with a U-shaped liquid guide groove. The U-shaped liquid guide groove is in communication with the cooling water tank. The water pump is installed in communication on the liquid inlet side of the U-shaped liquid guide groove. The lower part of the heat dissipation bottom plate is provided with heat dissipation fins.

[0007] As a preferred embodiment, the above-mentioned conveying roller is provided with a plurality of conveying rollers. The conveying rollers are uniformly installed in a front dense rear sparse manner on the upper part of the guiding conveying seat through a rotating shaft support. The inside of the cooling water tank is provided with cooling water. The lower part of the conveying roller is immersed in the inside of the cooling water.

[0008] As preferred, the rotation shaft end of the conveying roller is provided with a synchronous pulley and a synchronous belt, and the synchronous pulleys are arranged in pairs and staggered on the upper part of the adjacent two synchronous belts.

[0009] As preferred, the front side of the guide conveying seat is provided with a reducer fixed by bolts, and the end of the conveying roller on one side is fixedly installed on the output rotation shaft end of the reducer.

[0010] As preferred, the limiting side seat is in the shape of a ring seat, and the limiting side seats are arranged in pairs and movably sleeved on the upper part of the conveying roller, and the upper part of the limiting side seat is provided with a fastening bolt column.

[0011] As preferred, the heat dissipation top plate is fixedly installed on the middle part of the bottom side of the guide conveying seat by bolts, the heat dissipation bottom plate is fixedly installed on the lower part of the heat dissipation top plate by bolts, the liquid guide pipes are arranged on the both sides of the lower part of the cooling water tank, the liquid guide pipes are arranged in pairs, and the inlet and outlet ends of the U-shaped liquid guide groove are communicated with the cooling water tank through the liquid guide pipes.

[0012] As preferred, the water pump is communicated with the middle part of the liquid guide pipe of the liquid inlet measuring device, the outlet end of the water pump is communicated with the inlet end of the U-shaped liquid guide groove through the liquid guide pipe, and the heat dissipation fins are fixedly installed on the lower part of the heat dissipation bottom plate in an equidistant manner.

[0013] Compared with the prior art, the above technical scheme has the following technical effects:

[0014] The guide device adopts a segmented roller structure, and the conveying rollers are arranged and installed in a front dense and rear sparse manner. The dense conveying rollers arranged at the front part can increase the support contact area of the bottom of the hot melt state plate, reduce the contact pressure, avoid deformation and damage of the plate, and the limiting side seat is arranged on the upper part of the conveying roller. The limiting side seat is adjustably installed on the upper part of the conveying roller through bolt limiting. During work, the limiting width can be flexibly adjusted according to the size of the plate. While avoiding collision and damage of the plate, the device can meet the conveying and guiding requirements of plates of different sizes. The contact water cooling type cooling mode is adopted for the conveying roller. When the conveying roller rotates, the lower part of the conveying roller is in contact with the water in the guide conveying seat. The water can avoid the adhesion of the plate and the conveying roller during efficient cooling, greatly improving the working stability of the device. The cooling water is cooled by the fin type heat dissipation structure, and the heat dissipation is efficient, stable and can effectively improve the cooling efficiency of the plate. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only represent some embodiments of the present application, and all other drawings obtained by those skilled in the art without any creative effort based on these drawings also belong to the scope of the present application.

[0016] Figure 1 The overall installation upper side structure schematic view of the present application;

[0017] Figure 2 The overall installation lower side structure schematic view of the present application;

[0018] Figure 3 The middle part sectional structure schematic view of the guiding conveying seat of the present application;

[0019] Figure 4 The conveying roller column and limiting side seat installation structure schematic view of the present application;

[0020] Figure 5 The heat dissipation top plate and heat dissipation bottom plate installation structure schematic view of the present application.

[0021] Mark explanation: 1, guiding conveying seat; 2, driving motor; 3, conveying roller column; 4, limiting side seat; 5, speed reducer; 6, synchronous pulley; 7, synchronous belt; 8, fastening bolt column; 9, water pump; 10, heat dissipation top plate; 11, heat dissipation bottom plate; 12, liquid guide pipe; 13, U-shaped liquid guide groove; 14, heat dissipation fin. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments only represent some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without any creative effort belong to the scope of the present application.

[0023] It should be understood that the structures, proportions, sizes, etc. shown in the drawings of the present application are only used to cooperate with the disclosed content of the specification, so that those skilled in the art can understand and read, and are not used to limit the implementation conditions of the present application, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the disclosed technical content of the present application.

[0024] EMBODIMENT

[0025] Please refer to Figures 1-5The utility model provides a kind of technical scheme: a kind of guiding device for plastic board extrusion production line, including guide mechanism and cooling mechanism, guide mechanism is used for the directional delivery of plastic board, guide mechanism includes guiding conveying seat 1, drive motor 2, conveying roller column 3 and limit side seat 4, conveying roller column 3 is installed in the upper portion of guiding conveying seat 1 under the drive of drive motor 2 in front dense rear sparse shape, specifically, as shown in the attached Figure 1 Conveying roller column 3 can be steel, conveying roller column 3 is provided with multiple, several conveying roller columns 3 are supported by pivot and are installed in the upper portion of guiding conveying seat 1 in front dense rear sparse shape and rotate evenly, segmented roller column structure is adopted, conveying roller column 3 is installed in front dense rear sparse shape distribution, the support contact area of hot melt state board bottom can be improved by conveying roller column 3 densely arranged in front part, contact pressure is reduced to avoid deformation damage of board.

[0026] In order to realize the synchronous rotation drive of conveying roller column 3, as shown in the attached Figure 1 Synchronous pulley 6 and synchronous belt 7 are installed at the pivot end of conveying roller column 3, synchronous pulley 6 is arranged in pairs at the middle of both ends, synchronous pulley 6 is installed in the upper portion of adjacent two synchronous belts 7 in staggered shape, synchronous rotation drive of multiple groups of conveying roller columns 3 can be realized by pulley transmission, drive motor 2 is working drive component, in order to improve driving stability, as shown in the attached Figure 2 Reduction gear 5 is fixedly installed at the front side of guiding conveying seat 1 by bolt, the end of one side conveying roller column 3 is fixedly installed with the output pivot end of reduction gear 5, drive motor 2 is fixedly installed at the lower portion of reduction gear 5 by bolt, the pivot end of drive motor 2 is fixedly installed with the input pivot end of reduction gear 5, stable rotation drive of conveying roller column 3 can be realized by torque amplification of reduction gear 5, in order to cool conveying roller column 3, cooling water tank is arranged at the middle of guiding conveying seat 1, cooling water liquid is arranged in the inside of cooling water tank, the lower portion of conveying roller column 3 is immersed in the inside of cooling water liquid, contact water cooling type cooling mode is adopted for conveying roller column 3, the lower portion of conveying roller column 3 is contacted with water liquid in guiding conveying seat 1 when rotating, high-efficiency cooling is realized, and adhesion between conveying roller column 3 and board can be avoided through water liquid, which greatly improves the working stability of the device.

[0027] Limit side seat 4 is used for deviation prevention guiding of board, as shown in the attached Figure 4 Limit side seat 4 is ring seat shape, limit side seat 4 is arranged in pairs, two groups of limit side seat 4 are movably sleeved on the upper portion of conveying roller column 3, fastening stud column 8 is arranged at the upper portion of limit side seat 4, limit side seat 4 is fixedly installed on the upper portion of conveying roller column 3 through fastening stud column 8, limit side seat 4 is adjustably installed on the upper portion of conveying roller column 3 through bolt limiting, limit width can be flexibly adjusted according to the size of board during work, the conveying guiding demand of device can be met for different size boards while avoiding collision damage of board.

[0028] A cooling mechanism is located at the lower part of the guide conveyor seat 1 to cool the conveyor rollers 3. The cooling mechanism includes a water pump 9, a heat dissipation top plate 10, and a heat dissipation bottom plate 11. Both the heat dissipation top plate 10 and the heat dissipation bottom plate 11 are made of aluminum alloy, which has good thermal conductivity. Figure 2 As shown, the heat dissipation top plate 10 is fixedly installed on the bottom center of the guide conveyor seat 1 by bolts, and the heat dissipation bottom plate 11 is fastened to the lower part of the heat dissipation top plate 10 by bolts. In order to improve the heat conduction contact area, a U-shaped liquid guide groove 13 is provided on the contact side of the heat dissipation top plate 10 and the heat dissipation bottom plate 11. The U-shaped liquid guide groove 13 is a continuous U-shaped multi-bend design, which can effectively increase the heat conduction contact area. Liquid guide pipes 12 are connected and installed on both sides of the lower part of the cooling water tank. The liquid guide pipes 12 are set in pairs. The inlet and outlet ends of the U-shaped liquid guide groove 13 are connected and installed to the cooling water tank through the liquid guide pipes 12. The water pump 9 is connected and installed in the middle of the liquid guide pipe 12 on the inlet side. The outlet end of the water pump 9 is connected and installed to the inlet end of the U-shaped liquid guide groove 13 through the liquid guide pipe 12. In order to improve the heat dissipation efficiency, as shown in the attached figure. Figure 5 As shown, heat dissipation fins 14 are provided on the lower part of the heat dissipation base plate 11. The heat dissipation fins 14 are uniformly fixed and installed on the lower part of the heat dissipation base plate 11 at equal intervals. The cooling water is cooled and cooled through the fin-type heat dissipation structure. The heat dissipation is efficient and stable, which can effectively improve the cooling efficiency of the plate.

[0029] In terms of working principle or structural principle, the cooling of this device is carried out in conjunction with external air-cooling equipment. Before operation, the installation position of the limiting seat 4 is adjusted according to the size of the sheet material. Then, the limiting seat 4 is locked and limited by tightening the fastening bolt 8. During operation, the extruded sheet material enters through the front of the guide conveyor 1. Driven by the drive motor 2, the conveying roller 3 rotates at a constant speed, driving the sheet material to move in a directional manner. When the conveying roller 3 rotates, the upper part of the conveying roller 3 contacts the sheet material to absorb heat, while the lower part of the conveying roller 3 contacts the liquid water to form a thin film on the surface and conduct heat for cooling. The densely arranged conveying rollers 3 at the front can improve the heat dissipation process. The support contact area at the bottom of the plate reduces contact pressure and prevents deformation damage to the plate. It also achieves rapid cooling of the lower part of the plate through conduction. During conveying, when the plate tends to deviate, the side of the deviated plate contacts the inclined side of the limiting side seat 4. The inclined side of the limiting side seat 4 guides the plate back to its original position, ensuring stable conveying of the plate. The plate is stably conveyed and discharged by the conveying roller 3. During operation, the water pump 9 works to transport the water in the guide conveying seat 1 into the interior of the heat dissipation plate seat structure. The water flows through the U-shaped liquid guide groove 13 and conducts heat to the heat dissipation base plate 11 through contact conduction. The heat is then efficiently dissipated through the heat dissipation fins 14 at the bottom of the heat dissipation base plate 11, completing the heat dissipation and cooling of the water.

[0030] In summary, the guide device adopts a segmented roller structure, the conveying rollers 3 are installed in a front dense rear sparse manner, the dense front conveying rollers 3 can increase the support contact area of the bottom of the hot-melt state plate, reduce the contact pressure to avoid deformation and damage of the plate, and the limiting edge seat 4 is arranged on the upper part of the conveying roller 3, the limiting edge seat 4 is adjustably installed on the upper part of the conveying roller 3 through bolt limiting, the limiting width can be flexibly adjusted according to the size of the plate during work, the plate collision damage is avoided, the device can meet the conveying and guiding requirements of plates of different sizes, and the conveying roller 3 adopts a contact water cooling type cooling mode, the lower part of the conveying roller 3 is in contact with water liquid in the guide conveying seat 1 during rotation, the high-efficiency cooling is realized, the conveying roller 3 and the plate are prevented from being adhered through the water liquid, and the working stability of the device is greatly improved, the cooling water liquid is cooled through the fin type heat dissipation structure, the heat dissipation is high-efficiency and stable, and the cooling efficiency of the plate can be effectively improved.

[0031] Those skilled in the art can understand that the features described in various embodiments and / or claims of the present application can be combined or / and combined, even if such combinations or combinations are not explicitly described in the present application. In particular, the features described in various embodiments and / or claims of the present application can be combined and / or combined without departing from the spirit and teachings of the present application. All these combinations and / or combinations fall within the scope of the present application.

Claims

1. A guiding device for a plastic sheet extrusion production line, comprising a guiding mechanism and a cooling mechanism, characterized in that: The guide conveying mechanism comprises a guide conveying seat (1), a driving motor (2), a conveying roller (3) and a limiting side seat (4), the conveying roller (3) is installed in the front dense and rear sparse shape on the upper part of the guide conveying seat (1) under the driving of the driving motor (2), the limiting side seat (4) is installed on the upper part of the conveying roller (3) through the bolt limiting sleeve, and the middle part of the guide conveying seat (1) is provided with a cooling water tank; The cooling mechanism is arranged on the lower part of the guide conveying seat (1), the cooling mechanism comprises a water pump (9), a heat dissipation top plate (10) and a heat dissipation bottom plate (11), the side of the heat dissipation top plate (10) and the heat dissipation bottom plate (11) is provided with a U-shaped liquid guide groove (13), the U-shaped liquid guide groove (13) is communicated with the cooling water tank, the water pump (9) is communicated and installed on the liquid inlet side of the U-shaped liquid guide groove (13), and the lower part of the heat dissipation bottom plate (11) is provided with a heat dissipation fin (14).

2. The guiding device for a plastic sheet extrusion production line according to claim 1, characterized in that: The conveying roller (3) is provided with a plurality of conveying rollers (3), and the conveying rollers (3) are evenly rotated and installed on the upper part of the guide conveying seat (1) in the front dense and rear sparse shape through the shaft support, the inside of the cooling water tank is provided with cooling water, and the lower part of the conveying roller (3) is immersed in the inside of the cooling water.

3. The guiding device for a plastic sheet extrusion production line according to claim 2, characterized in that: The shaft end of the conveying roller (3) is provided with a synchronous pulley (6) and a synchronous belt (7), the synchronous pulley (6) is arranged in pairs, and the synchronous pulley (6) is installed on the upper part of the adjacent two synchronous belts (7) in the staggered shape.

4. The guiding device for a plastic sheet extrusion production line according to claim 3, characterized in that: The front side of the guide conveying seat (1) is provided with a speed reducer (5) through bolt fixing, the end of the conveying roller (3) is fixedly installed with the output shaft end of the speed reducer (5) on one side, the driving motor (2) is fixedly installed on the lower part of the speed reducer (5) through the bolt, and the shaft end of the driving motor (2) is fixedly installed with the input shaft end of the speed reducer (5).

5. The guiding device for a plastic sheet extrusion production line according to claim 2, characterized in that: The limiting side seat (4) is in the shape of a ring seat, the limiting side seat (4) is arranged in pairs, two groups of the limiting side seat (4) are movably sleeved on the upper part of the conveying roller (3) on both sides, the upper part of the limiting side seat (4) is provided with a fastening bolt column (8), and the limiting side seat (4) is fastened and installed on the upper part of the conveying roller (3) through the fastening bolt column (8).

6. The guiding device for a plastic sheet extrusion production line according to claim 1, characterized in that: The heat dissipation top plate (10) is fixedly installed on the middle part of the bottom side of the guide conveying seat (1) through the bolt, the heat dissipation bottom plate (11) is fixedly installed on the lower part of the heat dissipation top plate (10) through the bolt, the lower part of the cooling water tank is communicated and installed with a liquid guide pipe (12) on both sides, the liquid guide pipe (12) is arranged in pairs, and the inlet and outlet ends of the U-shaped liquid guide groove (13) are communicated and installed with the cooling water tank through the liquid guide pipe (12).

7. The guiding device for a plastic sheet extrusion production line according to claim 6, characterized in that: The water pump (9) is communicated and installed on the middle part of the liquid guide pipe (12) on the liquid inlet side, the outlet end of the water pump (9) is communicated and installed with the inlet end of the U-shaped liquid guide groove (13) through the liquid guide pipe (12), and the heat dissipation fins (14) are evenly fixedly installed on the lower part of the heat dissipation bottom plate (11) in the equidistant shape.