Exhaust dredging device of heating pipe

By setting a cavity and a dredging mechanism on the heating tube, the resinous substances in the exhaust hole are automatically removed by the dredging needle, which solves the problem of exhaust hole blockage and realizes automatic dredging and efficient production.

CN223671807UActive Publication Date: 2025-12-16蓬江区元茂塑料制品厂
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Patent Information

Application Number
CN202520253413.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-16
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

In the production of plastic masterbatch, the resinous substances in the water vapor generated when the mixed plastic powder is heated can easily clog the vent holes of the heating tube, preventing moisture from being discharged, affecting the quality of the finished product, and requiring frequent manual unblocking, which is troublesome and inefficient.

Method used

Design a venting device for a heating tube, including a cavity and a venting mechanism. The device uses a venting needle to automatically insert into the vent hole to remove resinous substances. The movement of the venting needle is controlled by an electric or pneumatic telescopic cylinder to vent the hole periodically and prevent blockage.

Benefits of technology

It achieves automatic unblocking of vents, reduces manual operation, improves production efficiency, and ensures timely drainage of moisture, thereby improving the quality of finished products.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN223671807U_ABST
Patent Text Reader

Abstract

An exhaust dredging device of a heating pipe is provided with a cavity matched with a dredging mechanism, the cavity can be fixed to the upper end of an exhaust hole in the outer wall of the heating pipe, the dredging mechanism is arranged in an upper cover of the cavity, and a dredging needle rod of the dredging mechanism is aligned with an opening of the exhaust hole. The dredging mechanism controls the dredging needle rod to move downwards and can be inserted into the exhaust hole of the heating pipe to conduct insertion dredging on the exhaust hole, resin substances attached to the exhaust hole are removed, when the dredging mechanism controls the dredging needle rod to leave the exhaust hole, the exhaust hole is opened, and the control module can be set to control the dredging mechanism to work within a specific time period. According to the exhaust dredging device, the exhaust hole is dredged, manual dredging is not needed, the manual operation trouble is reduced, the exhaust dredging device is convenient to install and use, the automatic production efficiency can be improved, the transparent upper cover is arranged, and a user can clearly see the state of the exhaust hole and the state of the dredging needle rod.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of plastic master batch processing, and concretely relates to an exhaust dredging device of heating pipe. BACKGROUND

[0002] In the process of blending and making plastic master batch, plastic powder (i.e. master batch) is mixed with different types of additives and stirred fully, and then extruded into different proportions of plastic master batch after heating, so as to obtain plastic master batch with different properties. In the use process, these modified plastic master batches are added into injection molding machines or other plastics for use.

[0003] In the prior art, in the process of producing plastic master batch, the plastic powder after stirring and blending is conveyed into a heating pipe for heating and stirring, and then extruded into a shape. The heating pipe is provided with an exhaust hole. Water vapor is generated when the moisture in the mixed plastic master batch expands in the heating pipe. The expanded water vapor is discharged from the exhaust hole. Since the mixed plastic powder generates some resin substances after heating, which are mixed in the water vapor and discharged from the exhaust hole, the resin substances are sticky and easy to block the exhaust hole. When the exhaust hole is blocked, the water vapor cannot be discharged, which affects the performance of the plastic master batch. Therefore, after the heating pipe is used for a period of time, the worker needs to pay attention to the exhaust condition of the discharge hole. When the exhaust amount is small or the exhaust hole is about to be blocked, the worker needs to use an iron wire to dredge the exhaust hole. This method has the trouble of manually dredging the exhaust hole, and sometimes the worker is busy and often forgets to dredge the exhaust hole, which causes the moisture in the plastic master batch to be unable to be discharged, affecting the quality of the finished product. If a dredging mechanism is provided to automatically dredge the exhaust hole at regular intervals, the exhaust hole can be prevented from being blocked, manual dredging is not needed, the operation trouble of the worker is reduced, and the efficiency of automatic production is improved. SUMMARY

[0004] The existing technology needs to transport the plastic powder after stirring and mixing to the heating pipe for heating and stirring, and then extruding into a shape, the mixed plastic powder is easy to block the exhaust hole of the heating pipe after heating, workers need to use an iron wire to dredge the exhaust hole, which is troublesome, and sometimes workers are busy and often forget to dredge the exhaust hole, so that the moisture in the plastic master batch cannot be discharged, affecting the quality of the finished product. The application provides a heating pipe exhaust dredging device, which is provided with a cavity and a dredging mechanism, the cavity can be fixed to the outer wall of the heating pipe, the dredging needle rod of the dredging mechanism can be inserted into the exhaust hole of the heating pipe in the elongated state, the resin substance attached to the exhaust hole is removed, the exhaust hole is kept unblocked, the dredging mechanism can control the dredging needle rod to dredge the exhaust hole within a specified time, the exhaust hole is prevented from being blocked, manual dredging is not needed, the operation of workers is reduced, and the efficiency of automatic production is improved.

[0005] The technical scheme adopted by the utility model to solve the technical problem is: a heating pipe exhaust dredging device, which comprises a cavity, an upper cover, a dredging mechanism and a dredging needle rod, the cavity can be fixed around the exhaust hole of the outer wall of the heating pipe, the upper end of the cavity is provided with an upper cover, the upper cover is provided with a dredging mechanism, the dredging mechanism comprises a telescopic cylinder and a dredging needle rod, the telescopic rod of the telescopic cylinder is provided with a dredging needle rod at the tail end, the opening of the exhaust hole is aligned with the dredging needle rod, the downward movement of the dredging needle rod can insert the exhaust hole of the heating pipe to insert and dredge the exhaust hole, the telescopic cylinder controls the telescopic rod to extend and move, the dredging needle rod at the tail end of the telescopic rod moves downward and inserts into the exhaust hole, and the resin substance attached to the exhaust hole is removed, the telescopic cylinder controls the telescopic rod to shrink upward, and the dredging needle rod at the tail end of the telescopic rod moves away from the exhaust hole, and the exhaust hole is opened.

[0006] The upper cover at the upper end of the cavity can be opened or locked and fixed, the upper end of the cavity is provided with symmetrical connecting parts, the connecting parts are provided with shaft holes matched with connecting shafts at the two ends of the upper cover, and the connecting shafts of the upper cover can rotate around the shaft holes as centers.

[0007] The upper end of the cavity is provided with a screw hole, and the front end of the upper cover is provided with a screw hole aligned with the screw hole, the upper cover and the cavity are connected and fixed as a whole by screwing the screw through the screw hole, and when the screw in the screw hole is loosened, the upper cover can be opened.

[0008] The upper cover is made of transparent material, which can be transparent plastic, such as ABS plastic, acrylic plastic or PET plastic.

[0009] The lower end of the cavity is provided with symmetrical connecting ear holes on the two sides, metal wires or metal straps can be used to pass through the connecting ear holes to fix the cavity to the outer wall of the heating pipe, so that the cavity can be directly installed on the outer wall of the existing heating pipe and fixed, and the cavity is convenient to install.

[0010] The cavity is provided with an exhaust port, which can exhaust water vapor entering the cavity or release pressure in the cavity.

[0011] The exhaust port of the cavity can be connected with an exhaust pipe to exhaust water vapor entering the cavity.

[0012] The telescopic cylinder of the dredging mechanism can be any one of an electric telescopic cylinder or a pneumatic telescopic cylinder.

[0013] The telescopic cylinder of the dredging mechanism is connected with a control module, which can control the extension or contraction of the telescopic rod of the telescopic cylinder.

[0014] The outer end of the heating pipe includes a protective cover, which protects the dredging mechanism and the heating pipe and plays a protective role.

[0015] The beneficial effects of the present application are as follows: the exhaust dredging device of the heating pipe is provided with a cavity and a dredging mechanism, the cavity can be fixed on the upper end of the exhaust hole of the outer wall of the heating pipe, the dredging mechanism is arranged in the upper cover of the cavity, the dredging needle rod of the dredging mechanism is aligned with the opening of the exhaust hole, the dredging needle rod can be inserted into the exhaust hole of the heating pipe to insert and dredge the exhaust hole when the dredging mechanism controls the downward movement of the dredging needle rod, the resin material attached in the exhaust hole is removed, the exhaust hole is opened when the dredging mechanism controls the dredging needle rod to move away from the exhaust hole, the control module can be controlled to work for a specific period of time to dredge the exhaust hole, manual dredging is not required, the operation of the staff is reduced, the installation of the exhaust dredging device is convenient, the use is also convenient, the efficiency of automatic production can be improved, and the transparent upper cover can clearly show the state of the exhaust hole and the state of the dredging needle rod. BRIEF DESCRIPTION OF DRAWINGS

[0016] The present application will be further described below in combination with the drawings and examples.

[0017] Figure 1 is a perspective view of the prior art;

[0018] Figure 2 is a perspective view of the present application;

[0019] Figure 3 is an exploded view of the present application without installing a protective cover;

[0020] Figure 4 is a detail view of A in the exploded view of the present application without installing a protective cover;

[0021] In the figure: 1, drive motor, 2, screw shaft, 3, feed port, 4, heating pipe, 5, discharge port, 6, exhaust hole, 7, cavity, 8, upper cover, 9, telescopic cylinder, 10, dredging needle rod, 11, connecting part, 12, connecting shaft, 13, connecting ear hole, 14, exhaust port, 15, exhaust pipe, 16, screw hole, 17, protective cover. DETAILED DESCRIPTION

[0022] In Figure 1 In the prior art shown in the figure, in the production of plastic master batch, the mixed plastic powder needs to be transported into the heating pipe 4 for heating and stirring, and then extruded and formed from the discharge port 5. The drive motor 1 controls the rotation of the screw shaft 2, the threaded push rod of the screw shaft 2 rotates in the heating pipe 4, the mixed plastic powder is transported into the heating pipe 4 from the feed port 3, and the threaded push rod moves the plastic powder from the feed port 3 end to the rear end. The moisture in the mixed plastic master batch will produce water vapor when heated in the heating pipe 4, and the water vapor will be discharged from the exhaust hole 6. Since the mixed plastic powder will produce some resin substances after heating, which will be mixed in the water vapor and discharged from the exhaust hole, these resin substances are sticky and easy to block the exhaust hole 6. After the heating pipe 4 is used for a period of time (5-7 hours), the worker needs to pay attention to the exhaust condition of the exhaust hole 6. When the exhaust amount is small or is about to be blocked, the worker needs to use an iron wire to dredge the exhaust hole 6. There is a problem of manually dredging the exhaust hole 6, and sometimes the worker is too busy to remember to dredge the exhaust hole 6, which causes the moisture in the plastic master batch to be unable to be discharged, affecting the quality of the finished product, and there is a certain deficiency.

[0023] In Figures 2-4 In the embodiment of the present application shown in the figure, an exhaust dredging device for a heating pipe includes a cavity 7, an upper cover 8, and a dredging mechanism. The cavity 7 can be fixed around the exhaust hole 6 of the outer wall of the heating pipe 4. The upper end of the cavity 7 is provided with the upper cover 8, and the upper cover 8 is provided with the dredging mechanism. The dredging mechanism includes a telescopic cylinder 9 and a dredging needle rod 10. The telescopic rod of the telescopic cylinder 9 is provided with the dredging needle rod 10 at the end, which is aligned with the opening of the exhaust hole 6. The downward movement of the dredging needle rod 10 can insert into the exhaust hole 6 of the heating pipe 4 to dredge the exhaust hole 6. When the telescopic cylinder 9 controls the telescopic rod to extend, the dredging needle rod 10 at the end of the telescopic rod moves downward to insert into the exhaust hole 6 to remove the resin substances attached to the exhaust hole 6. The telescopic cylinder 9 controls the telescopic rod to shrink upward, and the dredging needle rod 10 at the end of the telescopic rod moves away from the exhaust hole 6, so that the exhaust hole 6 is opened and kept unblocked.

[0024] The upper cover 8 on the upper end of the cavity 7 can be opened or locked and fixed. The upper end of the cavity 7 is provided with symmetrical connecting parts 11. The connecting parts 11 are provided with shaft holes which are matched with connecting shafts 12 at both ends of the upper cover 8. The connecting shafts 12 of the upper cover 8 can rotate around the shaft holes. When the upper cover 8 is rotated and opened, the dredging mechanism installed on the upper end of the upper cover 8 moves and opens from the upper cover 8. The user can clearly see the exhaust hole 6 and conveniently check the exhaust hole 6.

[0025] The upper end of the cavity 7 is provided with a screw hole which is aligned with a screw hole 16 provided at the front end of the upper cover 8. The upper cover 8 and the cavity 7 are connected and fixed as a whole by screwing the screw through the screw hole 16. When the screw in the screw hole 16 is loosened, the upper cover 8 can be opened.

[0026] The upper cover 8 is made of transparent material, which can be transparent plastic, such as ABS plastic, acrylic plastic, PET plastic, etc. The upper cover 8 is made of transparent material, so that the user can clearly see the state of the exhaust hole 6 and the state of the dredging needle rod 10 during use, which is more convenient to use.

[0027] The lower end of the cavity 7 is provided with symmetrical connecting ear holes 13 on both sides. The cavity 7 can be fixed on the outer wall of the heating pipe 4 by passing a metal wire or a metal strap through the connecting ear holes 13, so that the cavity 7 can be directly installed and fixed on the outer wall of the existing heating pipe 4, and the installation of the cavity 7 is convenient. It is not limited, and the cavity 7 can also be directly welded and fixed on the outer wall of the heating pipe 4 to form a whole.

[0028] The cavity 7 is provided with an exhaust port 14. The exhaust port 14 can discharge water vapor into the cavity 7 or release pressure in the cavity 7.

[0029] The exhaust port 14 of the cavity 7 can be connected with an exhaust pipe 15. The water vapor entering the cavity 7 is discharged through the exhaust pipe 15.

[0030] The telescopic cylinder 9 of the dredging mechanism can be any one of an electric telescopic cylinder or a pneumatic telescopic cylinder.

[0031] The telescopic cylinder 9 of the dredging mechanism is connected with the control module, and the control module can be set to control the telescopic rod of the telescopic cylinder 9 to extend or contract at a specific time period. For example, after starting the control module, the control module controls the telescopic rod of the telescopic cylinder 9 to extend at three hours, and the dredging needle rod 10 arranged at the end of the telescopic rod moves downward to insert into the exhaust hole 6 of the heating pipe 4 to dredge the exhaust hole 6. After three seconds, the control module controls the telescopic rod of the telescopic cylinder 9 to contract, and the dredging needle rod 10 leaves the exhaust hole 6, and the dredging of the exhaust hole 6 is completed. At another three hours, the control module controls the telescopic rod of the telescopic cylinder 9 to extend again, and the dredging needle rod 10 dredges the exhaust hole 6 again. The automatic dredging is continuously and cyclically carried out at a specified time interval, so that the exhaust hole 6 is dredged once by the dredging mechanism at a specified time.

[0032] The outer end of the heating pipe 4 comprises a protective cover 17 which can be arranged, and the protective cover 17 protects the dredging mechanism and the heating pipe 4, and plays a protective role.

[0033] The application realizes that the dredging mechanism automatically dredges the exhaust hole 6 at a specified time, avoids the exhaust hole from being blocked, and does not need manual dredging, so that the operation of manual dredging is reduced, and the efficiency of automatic production is improved.

Claims

1. A kind of exhaust pipe of heating pipe, including cavity, upper cover, unclogging mechanism, unclogging needle rod, it is characterized in that: The cavity can be fixed on the periphery of the exhaust hole of the outer wall of the heating pipe, the upper end of the cavity is provided with an upper cover, a dredging mechanism is arranged in the upper cover, the dredging mechanism comprises a telescopic cylinder and a dredging needle rod, the telescopic rod of the telescopic cylinder is provided with the dredging needle rod at the tail end, the opening of the exhaust hole is aligned with the dredging needle rod, the downward movement of the dredging needle rod can insert into the exhaust hole of the heating pipe to insert and dredge the exhaust hole, the telescopic cylinder controls the extension movement of the telescopic rod, the dredging needle rod at the tail end of the telescopic rod moves downward to insert into the exhaust hole to remove the resin material attached in the exhaust hole, the telescopic cylinder controls the telescopic rod to shrink upward, the dredging needle rod at the tail end of the telescopic rod leaves the exhaust hole, and the exhaust hole is opened.

2. The drain device for a heat pipe according to claim 1, wherein: The upper cover at the upper end of the cavity can be opened or locked and fixed, the upper end of the cavity is provided with symmetrical connecting parts, the connecting parts are provided with shaft holes matched with connecting shafts at two ends of the upper cover, and the connecting shafts of the upper cover can rotate around the shaft holes as centers.

3. The drain device for a heat pipe according to claim 2, wherein: The upper end of the cavity is provided with a screw hole, the front end of the upper cover is provided with a screw hole aligned with the screw hole, a screw passes through the screw holes to connect and fix the upper cover and the cavity as a whole, and when the screw in the screw hole is loosened, the upper cover can be opened.

4. The drain device according to claim 1 or 3, wherein: The upper cover is made of transparent material.

5. The drain device for a heat pipe according to claim 4, wherein: The transparent material of the upper cover is any one of transparent ABS plastic, acrylic plastic and PET plastic.

6. The drain device according to claim 1 or 3, wherein: The two sides of the lower end of the cavity are provided with symmetrical connecting ear holes, metal wires or metal straps can pass through the connecting ear holes to fix the cavity on the outer wall of the heating pipe.

7. The drain device for a heat pipe according to claim 6, wherein: An exhaust port is arranged in the cavity.

8. The drain device for a heat pipe according to claim 7, wherein: The exhaust port of the cavity is connected with an exhaust pipe, and the exhaust pipe exhausts water vapor entering the cavity.

9. The drain device for a heat pipe according to claim 6, wherein: The telescopic cylinder of the dredging mechanism is any one of an electric telescopic cylinder or a pneumatic telescopic cylinder.

10. The drain device for a heat pipe according to claim 9, wherein: The telescopic cylinder of the dredging mechanism is connected with a control module, and the control module can control the extension or contraction of the telescopic rod of the telescopic cylinder.