Flat wire stator insulation paper thermal flaring device

The automated system driven by a gripper mechanism and a vertical cylinder solves the problem of low automation in the hot flaring device for flat wire stator insulation paper, and realizes efficient and low-cost hot flaring processing of insulation paper.

CN223671994UActive Publication Date: 2025-12-16RURAMAT HUARUI AUTOMATION TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202423207121.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-16
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing flat wire stator insulation paper thermal expansion equipment has low automation, poor processing efficiency, high cost, and low pass rate.

Method used

An automated system using a gripper mechanism and a vertical cylinder drive is used to automatically clamp the stator and automatically heat the heating mold, thus completing the hot flaring process of the insulating paper.

Benefits of technology

This improved processing efficiency, reduced manual intervention, and enabled automated thermal expansion of stator insulation paper, thereby enhancing processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat wire stator insulation paper thermal flaring device which comprises a device lower frame and a stator, a conveying line is positioned and installed in the middle of the upper end of the device lower frame, four sets of stand columns are installed on the device lower frame and located on the side of the conveying line, and a tray is movably arranged on the conveying line. According to the flat wire stator insulation paper thermal flaring device, the clamping jaw mechanism is driven by the vertical air cylinder to descend to the material taking position of the tray to automatically clamp a stator, then the clamping jaw mechanism ascends to the working position, after the clamping jaw mechanism reaches the working position, the insulation paper thrust mechanism stretches out, and the stator is flared. A hot flaring heating unit is driven by a vertical driving cylinder to descend to a heating working position, a heating device needs to start heating in advance, a heating die is kept at 120 DEG C, the heating die is used for completing automatic hot flaring of insulation paper, the heating time is generally controlled to be about 30 seconds, and the insulation paper can be heated in a hot flaring mode through a series of actions of the device. Therefore, the thermal flaring function of the end part of the insulation paper is realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flat wire stator insulating paper hot flaring processing technical field, especially relates to a kind of flat wire stator insulating paper hot flaring device. BACKGROUND

[0002] Flat wire stator insulating paper hot flaring device is a kind of supporting equipment for the hot flaring processing of flat wire stator insulating paper, when the flat wire stator motor is processed, the stator insulating paper needs to be hot flared, so that the stator and the insulating paper are formed into an integral whole, with the continuous development of science and technology, people's manufacturing process requirements for flat wire stator insulating paper hot flaring device are also higher and higher.

[0003] The existing flat wire stator insulating paper hot flaring device has certain disadvantages when in use, first, the existing flat wire stator insulating paper hot flaring device has low automation degree when in use, more artificial is needed, the processing efficiency is poor, and the processing cost is high, the qualified rate cannot meet the requirements well, which brings certain adverse effects to the actual use process, therefore, we propose a kind of flat wire stator insulating paper hot flaring device. UTILITY MODEL CONTENTS

[0004] The technical problem solved by the utility model is that, in view of the defects in the prior art, the utility model provides a kind of flat wire stator insulating paper hot flaring device, the clamping jaw mechanism is automatically clamped to the stator when falling to the material taking position of the tray under the driving of the vertical cylinder, and then rises to the working position, after reaching the working position, the insulating paper thrust mechanism is extended, the hot flaring heating unit falls to the heating working position under the driving of the vertical driving cylinder, the heating device needs to start heating in advance, so that the heating mold is maintained at 120 DEG C, the insulating paper is automatically hot flared by using the heating mold, and the heating time is generally controlled at about 30 seconds, after a series of actions of the device, the hot flaring function of the end of the insulating paper is realized, and the problems in the background art can be effectively solved.

[0005] Technical scheme: in order to achieve the above purpose, the utility model adopts the technical scheme that a kind of flat wire stator insulating paper hot flaring device, including device lower frame and stator, the upper end middle part of device lower frame is positioned and installed with conveying line, four groups of stand columns are installed on the side of conveying line on device lower frame, tray is movably arranged on conveying line, stop mechanism plate, hot flaring plate and cylinder plate are sequentially installed on stand column from bottom to top, insulating paper thrust mechanism is installed on stop mechanism plate, vertical driving cylinder is installed in the middle of cylinder plate, heating mold is connected to the bottom of vertical driving cylinder, stator is movable between tray, stop mechanism plate and hot flaring plate.

[0006] Preferably, the inner side of the conveying line is movably provided with a sliding track, the end of the conveying line is provided with a servo motor, the servo motor is provided with a driving shaft between the conveying line and the sliding track, the tray is arranged on the sliding track, and the middle part of the conveying line is provided with a material monitoring device.

[0007] Preferably, the middle part of the device lower frame is provided with a lifting cylinder below the tray, the lifting cylinder is movably provided with a tray positioning and jacking mechanism, the tray positioning and jacking mechanism contacts the bottom of the tray, the inner side of the insulation paper thrust mechanism is provided with a thrust assembly, the thrust assembly contacts the stator, and the vertical driving cylinder is connected with a lifting rod between the heating mold.

[0008] Preferably, the servo motor drives the driving shaft and drives the sliding track to move on the inner side of the conveying line, the sliding track drives the tray to move on the conveying line, and the material monitoring device monitors the position of the tray.

[0009] Preferably, the lifting cylinder drives the tray positioning and jacking mechanism and drives the position of the tray to move up and down, the insulation paper thrust mechanism drives the thrust assembly to clamp the outer wall of the stator, and the vertical driving cylinder drives the lifting rod and drives the heating mold to move up and down.

[0010] Preferably, the stator is placed on the tray by the clamping jaw mechanism, when the tray moves to the middle part on the conveying line, the tray is lifted by the lifting cylinder at the bottom, clamped by the thrust assembly when reaching the position of the thrust mechanism plate, and the vertical driving cylinder drives the heating mold to descend to the upper end position of the stator to complete the automatic heat flaring.

[0011] Beneficial effects: compared with the prior art, the flat wire stator insulation paper heat flaring device has the following beneficial effects: the flat wire stator insulation paper heat flaring device has a vertical cylinder for descending and ascending of the heating device and a pneumatic feeding clamping jaw for clamping the stator, the feeding clamping jaw mechanism of the device is driven by the vertical cylinder to descend to the material taking position of the tray and automatically clamp the stator, and then ascend to the working position, after reaching the working position, the insulation paper thrust mechanism is extended, the heat flaring heating unit is driven by the vertical driving cylinder to descend to the heating working position, the heating device needs to start heating in advance, the heating mold is maintained at 120 DEG C, the insulation paper is completed by the heating mold, and the heating time is generally controlled at about 30 seconds. Through a series of actions of the device, the heat flaring function of the end part of the insulation paper is realized, the whole flat wire stator insulation paper heat flaring device has simple structure, convenient operation, and better use effect compared with the traditional mode. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a whole structure schematic view of the flat wire stator insulation paper heat flaring device.

[0013] Figure 2 It is the structure schematic view of side view in the flat wire stator insulation paper hot flaring device.

[0014] Figure 3 It is the structure schematic view of front view in the flat wire stator insulation paper hot flaring device.

[0015] Figure 4 It is the structure schematic view of plan view in the flat wire stator insulation paper hot flaring device.

[0016] In the figure: 1, device lower frame; 2, stand column; 3, tray; 4, hot flaring plate; 5, vertical drive cylinder; 6, cylinder plate; 7, thrust mechanism plate; 8, slide; 9, conveying line; 10, drive shaft; 11, servo motor; 12, incoming material monitor; 13, lifting rod; 14, heating die; 15, thrust assembly; 16, insulation paper thrust mechanism; 17, stator; 18, lifting cylinder; 19, tray positioning jacking mechanism. DETAILED DESCRIPTION

[0017] The technical solutions of the present application will be described clearly and completely in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the present application, not all the embodiments, and are only used to illustrate the present application, and should not be regarded as limiting the scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. The specific conditions are not specified in the embodiments, and are carried out according to the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used are not specified by the manufacturer, and are conventional products that can be purchased on the market.

[0018] In the description of the present application, it should be pointed out that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the device or element indicated or implied to have a specific orientation, to be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0019] In the description of the utility model, it is necessary to explain, unless there is definite stipulation and limitation, the term "installation", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can pass through intermediate medium indirectly connect, can be two element internal communication. For ordinary skilled person in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to specific circumstances.

[0020] As Figures 1-4 Shown, a kind of flat wire stator insulating paper hot flaring device, including device lower frame 1 and stator 17, the upper end middle part of device lower frame 1 is positioned and installed with conveying line 9, four groups of stand column 2 are installed on the side of device lower frame 1 above conveying line 9, tray 3 is movably provided on conveying line 9, stop mechanism plate 7, hot flaring plate 4 and cylinder plate 6 are sequentially installed from bottom to top on stand column 2, stop mechanism plate 7 is installed with insulating paper stop mechanism 16, the middle part of cylinder plate 6 is installed with vertical drive cylinder 5, the bottom of vertical drive cylinder 5 is connected with heating die 14, stator 17 is movable between tray 3, stop mechanism plate 7 and hot flaring plate 4.

[0021] Further, the inner side of conveying line 9 is movably provided with slide 8, the end of conveying line 9 is installed with servo motor 11, servo motor 11 is installed with drive shaft 10 between conveying line 9 and slide 8, tray 3 is arranged on slide 8, the middle side of conveying line 9 is installed with incoming material monitor 12.

[0022] Further, the middle part of device lower frame 1 is installed with lifting cylinder 18 below tray 3, tray positioning jacking mechanism 19 is movably provided on lifting cylinder 18, tray positioning jacking mechanism 19 contacts the bottom of tray 3, the inner side of insulating paper stop mechanism 16 is provided with stop assembly 15, stop assembly 15 contacts stator 17, lifting rod 13 is connected between vertical drive cylinder 5 and heating die 14.

[0023] Further, servo motor 11 drives drive shaft 10 and drives slide 8 to move in the inner side position of conveying line 9, slide 8 drives tray 3 to move on conveying line 9, incoming material monitor 12 monitors the position of tray 3.

[0024] Further, lifting cylinder 18 drives tray positioning jacking mechanism 19 and drives the position of tray 3 to move up and down, insulating paper stop mechanism 16 drives stop assembly 15 to clamp the outer wall of stator 17, vertical drive cylinder 5 drives lifting rod 13 and drives heating die 14 to move up and down.

[0025] Further, the stator 17 is placed on the tray 3 by the clamping jaw mechanism, the tray 3 is lifted by the bottom lifting cylinder 18 when moving to the middle part on the conveying line 9, is clamped by the thrust assembly 15 when reaching the position of the thrust mechanism plate 7, and the vertical driving cylinder 5 drives the heating die 14 to descend to the upper end position of the stator 17 to complete automatic heat flaring.

[0026] Working principle: the utility model discloses a device lower frame 1, stand 2, tray 3, hot flaring plate 4, vertical driving cylinder 5, cylinder plate 6, thrust mechanism plate 7, slide 8, conveying line 9, drive shaft 10, servo motor 11, incoming material monitor 12, lifting rod 13, heating die 14, thrust assembly 15, insulation paper thrust mechanism 16, stator 17, lifting cylinder 18, tray positioning jacking mechanism 19, the device has the vertical cylinder for the heating device to descend and rise and the pneumatic feeding clamping jaw for clamping the stator, the feeding clamping jaw mechanism of the device is driven to descend to the material taking position of the tray and automatically clamps the stator, then rises to the working position, after reaching the working position, the insulation paper thrust mechanism extends, the hot flaring heating unit is driven to descend to the heating working position by the vertical driving cylinder, the heating device needs to start heating in advance, makes the heating die maintain at 120 DEG C, utilizes the heating die to make insulation paper complete automatic heat flaring, and the heating time is generally controlled at about 30 seconds. After a series of actions of the device, the heat flaring function of the end of insulation paper is realized.

[0027] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Additionally, unless otherwise stated, the term "about" preceding a value or description denotes a range within 10% of that value or description before or after.

[0028] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.

Claims

1. A flat wire stator insulation paper hot flaring device comprising a device lower frame (1) and a stator (17), characterized in that: The upper end middle part of the device lower frame (1) is provided with a conveying line (9), four groups of columns (2) are arranged on the upper side of the conveying line (9), a tray (3) is movably arranged on the conveying line (9), the columns (2) are sequentially provided with a thrust mechanism plate (7), a hot flaring plate (4) and a cylinder plate (6) from bottom to top, the thrust mechanism plate (7) is provided with an insulation paper thrust mechanism (16), the middle part of the cylinder plate (6) is provided with a vertical driving cylinder (5), the bottom of the vertical driving cylinder (5) is connected with a heating die (14), and the stator (17) is movably arranged between the tray (3), the thrust mechanism plate (7) and the hot flaring plate (4).

2. The flat wire stator insulation paper hot flaring device of claim 1, wherein: The inner side of the conveying line (9) is movably provided with a slide (8), the end of the conveying line (9) is provided with a servo motor (11), the servo motor (11) is provided with a driving shaft (10) between the conveying line (9) and the slide (8), the tray (3) is arranged on the slide (8), and the middle side of the conveying line (9) is provided with a material monitoring device (12).

3. The flat wire stator insulation paper hot flaring device of claim 1, wherein: The middle part of the device lower frame (1) is provided with a lifting cylinder (18) below the tray (3), the lifting cylinder (18) is movably provided with a tray positioning jacking mechanism (19), the tray positioning jacking mechanism (19) contacts the bottom of the tray (3), the inner side of the insulation paper thrust mechanism (16) is provided with a thrust assembly (15), the thrust assembly (15) contacts the stator (17), and the vertical driving cylinder (5) and the heating die (14) are connected with a lifting rod (13).

4. The flat wire stator insulation paper hot flaring device of claim 2, wherein: The servo motor (11) drives the driving shaft (10) and drives the slide (8) to move on the inner side of the conveying line (9), the slide (8) drives the tray (3) to move on the conveying line (9), and the material monitoring device (12) monitors the position of the tray (3).

5. The flat wire stator insulation paper hot flaring device of claim 3, wherein: The lifting cylinder (18) drives the tray positioning jacking mechanism (19) and drives the position of the tray (3) to move up and down, the insulation paper thrust mechanism (16) drives the thrust assembly (15) to clamp the outer wall of the stator (17), and the vertical driving cylinder (5) drives the lifting rod (13) and drives the heating die (14) to move up and down.

6. The flat wire stator insulation paper hot flaring device of claim 1, wherein: The stator (17) is placed on the tray (3) by the jaw mechanism, when the tray (3) moves to the middle part of the conveying line (9), the tray (3) is lifted by the lifting cylinder (18) at the bottom, clamped by the thrust assembly (15) when reaching the position of the thrust mechanism plate (7), and the vertical driving cylinder (5) drives the heating die (14) to descend to the upper end position of the stator (17) to complete the automatic hot flaring.