Material laminating device
By designing a support platform, drive components, and lifting components for the material bonding device, the automated sorting, picking up, and bonding of materials is achieved, solving the problems of low efficiency and low automation in existing bonding processes, and improving bonding efficiency and user experience.
Patent Information
- Application Number
- CN202520122863.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing bonding processes are inefficient, labor-intensive, have low automation levels, and produce poor bonding results. Existing equipment is also highly complex and offers a poor user experience.
A material bonding device was designed, including a support platform, a drive assembly, a lifting assembly, a sensing assembly, a material handling assembly, a material preparation assembly, and a bonding platform. These components enable the automatic sorting, picking, transfer, and bonding of materials, thereby improving the level of automation.
It automates the material bonding process, improves bonding efficiency and automation, provides a good user experience, has a compact and simple structure, low cost, and is easy to maintain.
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Figure CN223672040U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of material laminating devices. BACKGROUND
[0002] Lamination process is widely used in various fields. For example, in the manufacturing process of display devices, the display panel, touch screen and other components need to be laminated. In the manufacturing process of optical devices, multiple lenses need to be laminated. In the manufacturing process of mechanical tools, multiple metal patches are often laminated to produce target products.
[0003] However, the current lamination process is mostly completed by manual labor, which has low efficiency and high labor costs. Some existing lamination equipment has high structural complexity, low automation level and poor lamination effect, and the user experience is not good.
[0004] Therefore, the utility model hopes to provide a solution to at least one of the above problems. UTILITY MODEL CONTENT
[0005] To overcome the defects of the prior art, the utility model provides a material laminating device, and the specific technical solution is as follows:
[0006] The utility model provides a kind of material laminating device, comprising: support platform and the drive assembly, lifting assembly, sensing component, material taking assembly, material arranging assembly, material receiving table and laminating table being set on the support platform;
[0007] The material taking assembly is connected to the drive assembly, and the material taking assembly is used to move under the drive of the drive assembly to take the material on the material receiving table and transfer the material to the laminating table. The material taking assembly is provided with a pressing member, which is used to press the taken material onto the laminating table.
[0008] The sensing component includes an upper sensor facing the material receiving table, which is used to detect the material level. The lifting assembly is connected to the material receiving table and is used to lift the material receiving table when the material level is lower than a first preset value.
[0009] The material arranging assembly is arranged around the material receiving table and is used to arrange the material on the material receiving table by pushing the material.
[0010] In one embodiment, the material taking assembly includes a mounting plate, an outer connecting block and a suction cup.
[0011] The mounting plate is connected to the outer connecting block, and the outer connecting block is connected to the driving assembly; the pressing member and the suction disc are arranged on the mounting plate, and the suction disc is used to take the material on the material receiving table.
[0012] In one specific embodiment, the pressing member comprises a first cylinder and a pressing part.
[0013] The first cylinder comprises a cylinder body and a piston rod; the cylinder body is arranged on the mounting plate; one end of the piston rod is arranged in the cylinder body, and the other end is exposed to the outside; the pressing part is connected to the end of the piston rod exposed to the outside, and is used to press the material taken by the suction disc onto the laminating table.
[0014] In one specific embodiment, the lifting assembly comprises a driving motor, a lead screw and a nut.
[0015] The driving motor and the nut are arranged on the side of the support table away from the material receiving table, and the driving motor is drivingly connected to the nut; the nut is in meshing connection with the lead screw, and one end of the lead screw passes through the support table and is connected to the bottom of the material receiving table.
[0016] In one specific embodiment, a first synchronous wheel, a second synchronous wheel and a transmission belt are further included.
[0017] The first synchronous wheel is sleeved on the motor shaft of the driving motor, the second synchronous wheel is sleeved on the nut, and the first synchronous wheel and the second synchronous wheel are drivingly connected through the transmission belt.
[0018] In one specific embodiment, the sensing assembly further comprises a lower sensor facing the material receiving table, and the lower sensor is used to detect the material level; a buzzer is arranged on the support table, and the buzzer is used to issue an alarm when the material level is lower than a second preset value.
[0019] In one specific embodiment, the upper sensor and the lower sensor each comprise a metal switch.
[0020] A positioning member is arranged on the support table, a strip-shaped hole is formed in the positioning member, and the metal switch is movably installed in the strip-shaped hole and faces the material receiving table.
[0021] In one specific embodiment, the arrangement assembly comprises a plurality of second cylinders and a pushing plate.
[0022] The plurality of second cylinders are arranged around the material receiving table, and the pushing plate is arranged on the piston rod of each second cylinder, and the pushing plate is used to arrange the material on the material receiving table by pushing the material.
[0023] In one specific embodiment, the driving assembly comprises a first moving assembly and a second moving assembly;
[0024] The material taking assembly is movably arranged on the first moving assembly along a preset first direction, the first moving assembly is movably arranged on the second moving assembly along a preset second direction, and the support table is provided with a support frame, and the second moving assembly is arranged on the support frame.
[0025] Further, the first moving assembly comprises a first housing, a first motor, a first connecting block and a first guide arranged along a preset first direction.
[0026] The first motor is fixedly connected with the first housing, and the first guide is arranged in the first housing; the material taking assembly is connected with the first connecting block, the first connecting block is arranged on the first guide, and the first motor is used for driving the first connecting block to move along the first guide.
[0027] The second moving assembly comprises a second housing, a second motor, a second connecting block and a second guide arranged along a preset second direction.
[0028] The second motor is fixedly connected with the second housing, and the second guide is arranged in the second housing; the first housing is connected with the second connecting block, the second connecting block is arranged on the second guide, and the second motor is used for driving the second connecting block to move along the second guide; and the second housing is arranged on the support frame.
[0029] The utility model at least has the following beneficial effects:
[0030] The material taking assembly is movably arranged on the first moving assembly along a preset first direction, the first moving assembly is movably arranged on the second moving assembly along a preset second direction, and the support table is provided with a support frame, and the second moving assembly is arranged on the support frame. BRIEF DESCRIPTION OF DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0032] Figure 1It is the whole structure schematic view of the utility model;
[0033] Figure 2 It is the structure schematic view of the material taking assembly of the utility model;
[0034] Figure 3 It is the structure schematic view of the driving assembly of the utility model;
[0035] Figure 4 It is the structure schematic view of the lifting assembly of the utility model;
[0036] Figure 5 It is the structure schematic view of the material whole assembly of the utility model.
[0037] Reference signs:
[0038] 1-supporting table, 2-driving assembly, 211-first housing, 212-first motor, 213-first connecting block, 221-second housing, 222-second motor, 223-second connecting block, 3-lifting assembly, 31-driving motor, 32-screw rod, 33-first synchronous wheel, 34-second synchronous wheel, 35-transmission belt, 4-sensing assembly, 41-upper sensor, 42-lower sensor, 5-material taking assembly, 51-pressing part, 511-first air cylinder, 512-squeezing part, 52-mounting plate, 53-outer connecting block, 54-suction disc, 6-material whole assembly, 61-second air cylinder, 62-pushing plate, 7-material supporting table, 8-adhering table, 9-metal patch, 10-supporting frame, 11-positioning part. DETAILED DESCRIPTION
[0039] Hereinafter, various embodiments of the utility model will be described more fully. The utility model can have various embodiments, and adjustments and changes can be made therein. However, it should be understood that there is no intention to limit various embodiments of the utility model to the specific embodiments disclosed herein, but the utility model should be understood to cover all adjustments, equivalents and / or alternatives falling within the spirit and scope of various embodiments of the utility model.
[0040] Hereinafter, the term "include" or "may include" used in various embodiments of the utility model indicates the existence of the disclosed function, operation or element, and does not limit the addition of one or more functions, operations or elements. In addition, as used in various embodiments of the utility model, the term "include", "have" and their homonyms are only intended to mean a specific feature, number, step, operation, element, component or combination of the foregoing, and should not be understood as first excluding the existence or addition of one or more other features, numbers, steps, operations, elements, components or combinations of the foregoing.
[0041] In various embodiments of the present application, the expression "or" or "at least one of A or / and B" includes any combination of the listed terms or all combinations of the terms. For example, the expression "A or B" or "at least one of A or / and B" can include A, can include B, or can include both A and B.
[0042] The expressions used in various embodiments of the present application, such as "first", "second", etc., can modify various constituent elements in various embodiments, but can not limit the corresponding constituent elements. For example, the above expressions do not limit the order and / or importance of the elements. The above expressions are only for the purpose of distinguishing one element from other elements. For example, the first user device and the second user device indicate different user devices, although both are user devices. For example, without departing from the scope of various embodiments of the present application, a first element can be referred to as a second element, and similarly, a second element can be referred to as a first element.
[0043] It should be noted that: in the present application, unless otherwise expressly specified and defined, the terms "mounting", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanical connection, or it can be electrical connection; it can be direct connection, or it can be indirect connection through intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0044] Please refer to Figures 1 to 5 The material laminating device provided by the present application comprises a supporting table 1, a driving assembly 2, a lifting assembly 3, a sensing assembly 4, a material taking assembly 5, a material arranging assembly 6, a material receiving table 7 and a laminating table 8 which are arranged on the supporting table 1.
[0045] Specifically, the material taking assembly 5 is connected with the driving assembly 2, and the material taking assembly 5 is used to move under the driving of the driving assembly 2 to take the material on the material receiving table 7 and transfer the material to the laminating table 8. The material taking assembly 5 is provided with a pressing piece 51 which is used to press the taken material to the laminating table 8.
[0046] The sensing assembly 4 comprises an upper sensor 41 which faces the material receiving table 7 and is used to detect the material level. The lifting assembly 3 is connected with the material receiving table 7 and is used to lift the material receiving table 7 when the material level is lower than a first preset value.
[0047] The material arranging assembly 6 is arranged around the material receiving table 7 and is used to arrange the material on the material receiving table 7 by pushing the material.
[0048] The use method of the present application will be introduced below by taking the lamination of metal patches 9 as an example.
[0049] The utility model discloses when using, the multiple metal patches 9 are placed on the material receiving table 7, and the material arranging assembly 6 promotes the side of metal patch 9 from multiple directions to push the multiple metal patches 9 to be neat to facilitate the subsequent taking. Drive assembly 2 drives material taking assembly 5 to move, and material taking assembly 5 is close to material receiving table 7, and the metal patch 9 of the most top end on material receiving table 7 is taken, and moves to the adhesion table 8 under the drive of drive assembly 2, and the metal patch 9 is aligned with the table surface of adhesion table 8. The operator removes the protective film of the adhesive on the metal patch 9, and the pressing piece 51 works, and the metal patch 9 is pressed to the adhesion table 8, and the metal patch 9 that takes is bonded together with the metal patch 9 placed on the adhesion table 8 through the adhesive, and completes a bonding operation. Such cycle is to complete the bonding between the multiple metal patches 9.
[0050] During use, when the upper sensor 41 detects that the material level is lower than the first preset value, the lifting assembly 3 works to lift the material receiving table 7, so that the metal patch 9 at the top end on the material receiving table 7 always remains at the same height, thereby ensuring the uniformity of the movement of the device each time and improving the stability and reliability of the device.
[0051] Understandably, the utility model realizes the automation operation of multiple steps such as material arrangement, material taking, material transfer and material bonding, has high automation degree and high bonding efficiency, has good use experience, and the device has the advantages of compact and simple structure, low complexity, lower cost of the device, and is more convenient to maintain.
[0052] In one specific embodiment, please refer to Figure 2 The material taking assembly 5 further includes a mounting plate 52, an outer connecting block 53 and a suction cup 54.
[0053] Specifically, the mounting plate 52 is connected to the outer connecting block 53, and the outer connecting block 53 is connected to the drive assembly 2, so that the drive assembly 2 drives the outer connecting block 53 to move, and the outer connecting block 53 further drives the mounting plate 52 and the components on the mounting plate 52 to move. The pressing piece 51 and the suction cup 54 are both arranged on the mounting plate 52, wherein the suction cup 54 is used to take the material on the material receiving table 7. In actual use, the suction cup 54 is driven by the outer connecting block 53 to approach the material receiving table 7 from top to bottom, thereby realizing the suction of the material.
[0054] Further, the pressing piece 51 can include a first air cylinder 511 and a pressing part 512.
[0055] Specifically, the first air cylinder 511 includes a cylinder body and a piston rod, the cylinder body is arranged on the mounting plate 52, one end of the piston rod is arranged in the cylinder body, and the other end is exposed to the outside. The pressing part 512 is connected to the end of the piston rod exposed to the outside, and the pressing part 512 is used to press the material taken by the suction cup 54 to the adhesion table 8. Exemplarily, the pressing part 512 can be in the shape ofFigure 2 The hemispherical shape is shown.
[0056] It can be understood that in actual use, the first cylinder 511 can drive the pressing part 512 to move through the piston rod, and when the material is aligned with the bonding table 8, the first cylinder 511 drives the pressing part 512 to press down the material, so that the material is separated from the suction cup 54 and bonded to the bonding table 8.
[0057] Optionally, the number of the pressing members 51 and the suction cups 54 can be one or more.
[0058] Exemplarily, please refer to Figure 2 , the number of the pressing members 51 and the suction cups 54 is four, four pressing members 51 are arranged at four corners of the mounting plate 52, and four suction cups 54 are arranged between adjacent pressing members 51 in the annular direction.
[0059] In one specific embodiment, the driving assembly 2 can include a first moving assembly and a second moving assembly. The material taking assembly 5 is movably arranged on the first moving assembly in a preset first direction z, and the first moving assembly is movably arranged on the second moving assembly in a preset second direction x. The support frame 10 is arranged on the support table 1, and the second moving assembly is arranged on the support frame 10.
[0060] Exemplarily, the preset first direction z can be the thickness direction of the support table 1, and the preset second direction x can be the length direction of the support table 1.
[0061] Please refer to Figure 3 , the first moving assembly can include a first housing 211, a first motor 212, a first connecting block 213, and a first guide (not shown in the figure) arranged in the preset first direction z.
[0062] The first motor 212 is fixedly connected to the first housing 211, and the first guide is arranged in the first housing 211. The material taking assembly 5 is connected to the first connecting block 213, the first connecting block 213 is arranged on the first guide, and the first motor 212 is used to drive the first connecting block 213 to move along the first guide.
[0063] The second moving assembly can include a second housing 221, a second motor 222, a second connecting block 223, and a second guide (not shown in the figure) arranged in the preset second direction x.
[0064] The second motor 222 is fixedly connected to the second housing 221, and the second guide is arranged in the second housing 221. The first housing 211 is connected to the second connecting block 223, the second connecting block 223 is arranged on the second guide, and the second motor 222 is used to drive the second connecting block 223 to move along the second guide. The second housing 221 is arranged on the support frame 10.
[0065] Exemplarily, the first guide member and the second guide member can each be a screw rod, and the first connecting block 213 and the second connecting block 223 can each include a nut engaged with the screw rod. The first motor 212 and the second motor 222 drive the nut to move along the screw rod by driving the screw rod to rotate. The nut of the first connecting block 213 is directly connected or indirectly connected through other components to the material taking assembly 5, and the nut of the second connecting block 223 is directly connected or indirectly connected through other components to the first housing 211. In the embodiment in which the material taking assembly 5 includes the mounting plate 52, the outer connecting block 53 and the suction cup 54, the nut of the first connecting block 213 is directly connected or indirectly connected through other components to the outer connecting block 53.
[0066] In a specific embodiment, referring to Figure 1 and Figure 4 , the lifting assembly 3 can include a driving motor 31, a screw rod 32 and a nut (not shown in the figure).
[0067] Specifically, the driving motor 31 and the nut are each positioned and arranged on the side of the support table 1 away from the material receiving table 7, and the driving motor 31 is drivingly connected to the nut. The nut is engaged with the screw rod 32, and one end of the screw rod 32 passes through the support table 1 and is connected to the bottom of the material receiving table 7.
[0068] It should be noted that the “positioned and arranged” means that the overall position of the component is fixed, but the component can move in the existing position. Specifically, the overall position of the nut and the driving motor 31 is fixed, but the motor shaft of the nut and the driving motor 31 can rotate in the existing position. Thus, the driving motor 31 drives the nut to rotate, thereby achieving the movement of the screw rod 32 and further achieving the lifting adjustment of the material receiving table 7.
[0069] Further, a first synchronous wheel 33, a second synchronous wheel 34 and a transmission belt 35 can also be included. The first synchronous wheel 33 is sleeved on the motor shaft of the driving motor 31, the second synchronous wheel 34 is sleeved on the nut, and the first synchronous wheel 33 and the second synchronous wheel 34 are drivingly connected through the transmission belt 35, thereby achieving the driving of the nut by the driving motor 31.
[0070] In a specific embodiment, referring to Figure 5 The sensing assembly 4 further includes a lower sensor 42 facing the material receiving table 7, which is also used to detect the material level. A buzzer (not shown in the figure) is also arranged on the support table 1, which is used to issue an alarm when the material level is lower than a second preset value.
[0071] It can be understood that the upper sensor 41 is used for detecting the topmost material on the material supporting table 7, when the topmost material is taken, the material level is lower than the first preset value, so that the lifting assembly 3 lifts the material supporting table 7. As the material is gradually taken, the material supporting table 7 is gradually lifted, when the material supporting table 7 is lifted to the lower sensor 42 and the material cannot be detected, that is, the material level is lower than the second preset value, the buzzer gives an alarm to prompt the operator to add the material.
[0072] Exemplarily, the upper sensor 41 and the lower sensor 42 can each include a metal switch. The support table 1 can be provided with a positioning piece 11, a strip-shaped hole is formed in the positioning piece 11, and the metal switch is movably installed in the strip-shaped hole and faces the material supporting table 7, so as to facilitate the adjustment of the installation height. The distance between the upper sensor 41 and the support table 1 is greater than the distance between the lower sensor 42 and the support table 1.
[0073] In other embodiments, the upper sensor 41 and the lower sensor 42 can also be other types of sensors, which are not limited.
[0074] In a specific embodiment, referring again to Figure 5 The material arranging assembly 6 can include a plurality of second air cylinders 61 and a pushing plate 62.
[0075] Specifically, the plurality of second air cylinders 61 are arranged around the material supporting table 7, and the pushing plate 62 is arranged on the piston rod of each second air cylinder 61, and the pushing plate 62 is used for arranging the material on the material supporting table 7 by pushing the material.
[0076] In summary, the material fitting device provided by the utility model realizes automatic arrangement of the material through the material arranging assembly 6, realizes automatic taking of the material through the material taking assembly 5, realizes automatic transfer of the material through the driving assembly 2, and realizes automatic fitting of the material through the pressing assembly 51. The plurality of steps in the fitting process are realized automatically, the fitting efficiency is high, the degree of automation is high, and good use experience is obtained. In addition, the utility model also has the advantages of compact and simple structure, low complexity, lower manufacturing cost of the device, and better maintenance.
[0077] Those skilled in the art can understand that the drawings are only schematic diagrams of a preferred implementation scenario, and the modules or processes in the drawings are not necessarily necessary for implementing the utility model.
[0078] Those skilled in the art can understand that the modules in the device in the implementation scenario can be distributed in the device in the implementation scenario according to the description of the implementation scenario, or can be changed and located in one or more devices different from the implementation scenario. The modules in the above implementation scenario can be combined into one module, or can be further split into a plurality of sub-modules.
[0079] The above-mentioned serial number of the utility model is only for description, and does not represent the advantages and disadvantages of the implementation scene.
[0080] The above-mentioned only for the preferred embodiment of the utility model, and does not use to limit the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.
Claims
1. A material bonding device, characterized in that, The application relates to a material taking and transferring device. The device comprises a support table and a driving assembly, a lifting assembly, a sensing assembly, a material taking assembly, a material arranging assembly, a material supporting table and a material sticking table which are arranged on the support table. The material taking assembly is connected to the driving assembly and is used to move under the driving of the driving assembly to take the material on the material supporting table and transfer the material to the material sticking table. The material taking assembly is provided with a pressing member which is used to press the taken material onto the material sticking table. The sensing assembly comprises an upper sensor which is directed towards the material supporting table and is used to detect the material level.
2. The material bonding apparatus of claim 1, wherein The lifting assembly is connected to the material supporting table and is used to lift the material supporting table when the material level is lower than a first preset value. The material arranging assembly is arranged around the material supporting table and is used to arrange the material on the material supporting table by pushing the material.
3. The material bonding apparatus of claim 2, wherein The material taking assembly comprises a mounting plate, an outer connecting block and a suction cup. The mounting plate is connected to the outer connecting block, the outer connecting block is connected to the driving assembly, the pressing member and the suction cup are arranged on the mounting plate, and the suction cup is used to take the material on the material supporting table.
4. The material bonding apparatus of claim 1, wherein The pressing member comprises a first cylinder and a pressing part. The first cylinder comprises a cylinder body and a piston rod.
5. The material bonding apparatus of claim 4, wherein The cylinder body is arranged on the mounting plate. One end of the piston rod is arranged in the cylinder body and the other end is exposed to the outside.
6. The material bonding apparatus of claim 1, wherein The pressing part is connected to the end of the piston rod exposed to the outside and is used to press the material taken by the suction cup onto the material sticking table.
7. The material bonding apparatus of claim 6, wherein The lifting assembly comprises a driving motor, a lead screw and a nut. The driving motor and the nut are arranged on the side of the support table away from the material supporting table.
8. The material bonding apparatus of claim 1, wherein The driving motor is drivingly connected to the nut. The nut is in engagement with the lead screw.
9. The material bonding apparatus of claim 1, wherein One end of the lead screw passes through the support table and is connected to the bottom of the material supporting table. The device further comprises a first synchronous wheel, a second synchronous wheel and a transmission belt. The first synchronous wheel is sleeved on the motor shaft of the driving motor. The second synchronous wheel is sleeved on the nut. The first synchronous wheel and the second synchronous wheel are drivingly connected through the transmission belt. The sensing assembly further comprises a lower sensor which is directed towards the material supporting table and is used to detect the material level. A buzzer is arranged on the support table and is used to give an alarm when the material level is lower than a second preset value. The upper sensor and the lower sensor both comprise a metal switch. A positioning member is arranged on the support table. A strip-shaped hole is formed in the positioning member. The metal switch is movably arranged in the strip-shaped hole and is directed towards the material supporting table. The arranging assembly comprises a plurality of second cylinders and a pushing plate. The plurality of second cylinders are arranged around the material supporting table. The pushing plate is arranged on the piston rod of each second cylinder and is used to arrange the material on the material supporting table by pushing the material. The driving assembly comprises a first moving assembly and a second moving assembly. The taking component is movably arranged on the first moving component along a preset first direction, the first moving component is movably arranged on the second moving component along a preset second direction, and the support table is provided with a support frame, and the second moving component is arranged on the support frame.
10. The material bonding apparatus of claim 9, wherein The first moving component comprises a first housing, a first motor, a first connecting block and a first guide arranged along a preset first direction. The first motor is fixedly connected with the first housing, and the first guide is arranged in the first housing; the taking component is connected with the first connecting block, the first connecting block is arranged on the first guide, and the first motor is used for driving the first connecting block to move along the first guide; The second moving component comprises a second housing, a second motor, a second connecting block and a second guide arranged along a preset second direction. The second motor is fixedly connected with the second housing, and the second guide is arranged in the second housing; the first housing is connected with the second connecting block, the second connecting block is arranged on the second guide, and the second motor is used for driving the second connecting block to move along the second guide; and the second housing is arranged on the support frame.