Frame position correcting device of photovoltaic module laminating machine
By designing a frame position correction device for a photovoltaic module laminator, and utilizing structures such as positioning sleeves and telescopic cylinders, the problem of low efficiency due to reliance on manual labor for adjusting the frame position of photovoltaic modules was solved, achieving fast and accurate frame positioning and reducing labor costs.
Patent Information
- Application Number
- CN202423233586.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing technologies, adjusting the position of photovoltaic module frames relies on manual labor, which is inefficient and requires multiple operators, resulting in high labor costs.
A frame position correction device for a photovoltaic module laminator was designed, including a base frame, a top frame, a telescopic correction component, and a connecting drive component. Through the cooperation of structures such as positioning sleeves, side positioning plates, telescopic cylinders, drive shafts, screws, and drive gears, the frame can be quickly positioned and adjusted.
It enables fast and accurate positioning of the border, improves operational efficiency, and reduces labor costs.
Smart Images

Figure CN223672047U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic module processing technical field, specifically, relate to a frame position correction device of photovoltaic module laminator. BACKGROUND
[0002] Photovoltaic module is the core part in solar power generation system, and the main role is to convert solar energy into electric energy, can be stored in the storage battery or directly drive load work. Photovoltaic module is usually connected by a certain number of photovoltaic cell pieces through series and parallel connection and is encapsulated, and mainly includes cell piece, interconnecting strip, busbar, photovoltaic glass, adhesive film, back plate, aluminum frame, junction box and other core components.
[0003] In the processing of photovoltaic module, laminator needs to be used to press together, and laminator is a kind of mechanical equipment for pressing together multiple layers of material. Its main function is to tightly press together multiple layers of material under vacuum conditions, and it is widely used in industrial field. The working principle of laminator is to tightly combine multiple layers of material by applying certain pressure on the surface of multiple layers of material, and photovoltaic module needs to be adjusted and corrected before entering the equipment, to ensure that it is in correct state when entering laminator. Now, the frame position is adjusted by manpower when placing, tools are also needed, and single person cannot complete operation, efficiency is low, and more manpower cost is needed.
[0004] Therefore, the above problems are improved. UTILITY MODEL CONTENT
[0005] The utility model provides a frame position correction device of photovoltaic module laminator, solves the problem that in the related art, the frame position is adjusted by manpower when placing, tools are also needed, and single person cannot complete operation, efficiency is low, and more manpower cost is needed.
[0006] The technical scheme of the utility model is as follows: including
[0007] Chassis and a pair of top frames, the top frame is arranged at both ends of the chassis;
[0008] Connecting drive assembly, the connecting drive assembly is arranged between the chassis and the top frame;
[0009] Telescopic correction assembly, the telescopic correction assembly is arranged on the top frame;
[0010] The telescopic correction assembly includes a pair of positioning sleeves, the positioning sleeve is movably sleeved and connected at both ends of the top frame, and the positioning sleeve is rotatably connected with a side positioning plate at one end through a pin shaft.
[0011] As a further technical scheme, the top frame top two ends are provided with connecting blocks, the connecting blocks are rotationally connected with connecting seats, and the connecting seats are connected with telescopic cylinders.
[0012] As a further technical scheme, the top frame side surface is rotationally connected with a transmission shaft, the transmission shaft two ends are provided with screw rods, and the screw rods are connected with the positioning sleeve through thread cooperation.
[0013] As a further technical scheme, the top frame side end surface is rotationally connected with a drive shaft, the drive shaft lower end and the transmission shaft upper end are provided with transmission gears, and the transmission gears are engaged.
[0014] As a further technical scheme, the connecting drive assembly includes a pair of telescopic rods, the telescopic rods are fixed on the top frame side end surface, and the telescopic rods are movably sleeved on the bottom frame side end surface.
[0015] As a further technical scheme, the bottom frame two ends are provided with drive motors, the drive motor output ends are provided with drive lead screws, the bottom frame side end surface is provided with an internally threaded pipe, and the internally threaded pipe is connected with the drive lead screw through thread cooperation.
[0016] As a further technical scheme, the side positioning plate maximum rotation angle of the pin shaft connection is 90°.
[0017] As a further technical scheme, the transmission gears of the drive shaft lower end and the transmission gears on the transmission shaft are bevel gears.
[0018] As a further technical scheme, the screw rods on the transmission shaft two ends are reverse in thread direction.
[0019] As a further technical scheme, the positioning sleeve side surface and the top frame side surface are the same plane.
[0020] The working principle and beneficial effects of the utility model are as follows:
[0021] 1. The utility model discloses a telescopic correction assembly, through the interaction of positioning sleeve, side positioning plate, telescopic cylinder, transmission shaft, screw rod and transmission gear structure, can form a door-shaped structure with the top frame, can be tightly sleeved at the both ends of the frame, so that the frame can be in the correct position, and the positioning is accurate and efficient, and has good use effect.
[0022] 2. The utility model discloses a connecting drive assembly, through the interaction of telescopic rod, drive lead screw and internally threaded pipe structure, the spacing between the two top frames can be adjusted, the top frame can be controlled to move quickly, and the normal conveying of the frame is not affected. DRAWINGS
[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0024] Figure 1 This is a schematic diagram of the structure of this utility model;
[0025] Figure 2 This is an isometric drawing of the present invention;
[0026] Figure 3 This is an isometric sectional view of the present invention;
[0027] Figure 4 Appendix to this utility model Figure 1 Enlarged view of part A in the middle;
[0028] In the diagram: 1. Base frame; 2. Top frame; 3. Telescopic correction assembly; 3-1. Positioning sleeve; 3-2. Side positioning plate; 3-3. Connecting block; 3-4. Connecting seat; 3-5. Telescopic cylinder; 3-6. Drive shaft; 3-7. Screw; 3-8. Drive shaft; 3-9. Transmission gear; 4. Connecting drive assembly; 4-1. Telescopic rod; 4-2. Drive motor; 4-3. Drive screw; 4-4. Internal threaded tube. Detailed Implementation
[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0030] like Figures 1-4 As shown, this embodiment proposes a frame position correction device for a photovoltaic module laminator, including...
[0031] A base frame 1 and a pair of top frames 2, with the top frames 2 located at both ends of the base frame 1;
[0032] Connecting drive component 4 is disposed between base frame 1 and top frame 2;
[0033] Telescopic correction component 3 is mounted on top frame 2;
[0034] The telescopic correction assembly 3 comprises a pair of positioning sleeves 3-1 movably sleeved at the two ends of the top frame 2, one end of the positioning sleeve 3-1 is rotatably connected with a side positioning plate 3-2 through a pin shaft, the top of the side positioning plate 3-2 is provided with a connecting block 3-3, the connecting block 3-3 is rotatably connected with a connecting seat 3-4, the connecting seat 3-4 is connected with a telescopic cylinder 3-5, the side surface of the top frame 2 is rotatably connected with a transmission shaft 3-6, the two ends of the transmission shaft 3-6 are provided with screw rods 3-7 which are connected with the positioning sleeves 3-1 through thread cooperation, the side end surface of the top frame 2 is rotatably connected with a drive shaft 3-8, the lower end of the drive shaft 3-8 and the upper end of the transmission shaft 3-6 are provided with transmission gears 3-9 which are engaged with each other.
[0035] In the embodiment, in order to achieve the effect of quickly positioning the frame, the telescopic correction assembly 3 is designed, the two ends of the top frame 2 are movably sleeved with the positioning sleeves 3-1, one end of the positioning sleeve 3-1 is rotatably connected with the side positioning plate 3-2 through the pin shaft, the side positioning plate 3-2 cooperates with the positioning sleeve 3-1 and the top frame 2 to clamp the frame, the top of the side positioning plate 3-2 and the upper end of the positioning sleeve 3-1 are provided with the connecting block 3-3, the connecting block 3-3 is rotatably connected with the connecting seat 3-4, the connecting seat 3-4 is connected with the telescopic cylinder 3-5, the rotation of the side positioning plate 3-2 can be controlled through the telescopic cylinder 3-5, the distance between the side positioning plates 3-2 can be adjusted, the back of the top frame 2 is rotatably connected with the transmission shaft 3-6 and the two screw rods 3-7, the screw rods 3-7 are connected with the two positioning sleeves 3-1 through thread cooperation, the movement of the positioning sleeves 3-1 can be controlled through the rotation of the screw rods 3-7, the side end surface of the top frame 2 is rotatably connected with the drive shaft 3-8, the lower end of the drive shaft 3-8 and the upper end of the transmission shaft 3-6 are provided with the transmission gears 3-9 which are engaged with each other, the rotation of the transmission shaft 3-6 can be controlled through the drive shaft 3-8.
[0036] Further, the connecting drive assembly 4 comprises a pair of telescopic rods 4-1, the telescopic rods 4-1 are fixed on the side end surface of the top frame 2, the telescopic rods 4-1 are movably sleeved in the side end surface of the base frame 1, the two ends of the base frame 1 are provided with drive motors 4-2, the output ends of the drive motors 4-2 are provided with drive lead screws 4-3, the side end surface of the base frame 1 is provided with internal threaded pipes 4-4 which are connected with the drive lead screws 4-3 through thread cooperation.
[0037] In the embodiment, in order to achieve the effect that the distance between the top frames 2 is adjustable, the connecting drive assembly 4 is designed, the two telescopic rods 4-1 are arranged on the side end surface of the top frame 2 and are sleeved with the base frame 1, the two ends of the base frame 1 are provided with the drive screw rods 3-7 and the drive lead screws 4-3, the drive motor 4-2 controls the rotation of the drive lead screw 4-3, one side of the top frame 2 is provided with the internal threaded pipe 4-4 which is engaged with the drive lead screw 4-3, the back and forth movement of the top frame 2 can be controlled through the cooperation of the drive lead screw 4-3 and the internal threaded pipe 4-4.
[0038] Further, the maximum rotation angle of the side positioning plate 3-2 through the pin shaft connection is 90°.
[0039] In this embodiment, through the rotation of 90°, the side positioning plate 3-2 can be rotated to be parallel to the top frame 2, and the conveying of the frame is not affected.
[0040] Further, the transmission gear 3-9 at the lower end of the drive shaft 3-8 and the transmission gear 3-9 on the transmission shaft 3-6 are both bevel gears.
[0041] In this embodiment, through the bevel gear structure, the drive shaft 3-8 can be at a vertical angle, which is more convenient to operate.
[0042] Further, the screw rods 3-7 at both ends of the transmission shaft 3-6 have opposite screw directions.
[0043] In this embodiment, through the opposite screw directions, the two screw rods 3-7 can be synchronously controlled to move the two positioning sleeves 3-1 outward or inward when rotating.
[0044] Further, the side surface of the positioning sleeve 3-1 is the same plane as the side surface of the top frame 2.
[0045] In this embodiment, through the same plane, the frame can be simultaneously fitted with the surfaces of the top frame 2 and the positioning sleeve 3-1.
[0046] When it is needed to use, the whole device is placed at the bottom of the conveying position, the top frame 2 is located at both sides, then the bottom frame 1 is fixed, according to the size of the frame, the drive shaft 3-8 is first twisted to control the rotation of the two screw rods 3-7 to adjust the spacing of the side positioning plate 3-2, and then the frame is stopped when it is moved to the correction position, the drive motor 4-2 is started to control the top frame 2 to move close to the frame through the drive lead screw 4-3, so that the frame is clamped by the two top frames 2, then the two telescopic cylinders 3-5 are started to push the side positioning baffle to rotate 90°, and the frame is clamped between the top frame 2 and the side positioning plate 3-2, so that the correction is completed.
[0047] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A frame position correction device for a photovoltaic module laminator, characterized in that, include A base frame (1) and a pair of top frames (2), the top frames (2) being disposed at both ends of the base frame (1); A connecting drive assembly (4) is disposed between the base frame (1) and the top frame (2); Telescopic correction assembly (3), the telescopic correction assembly (3) is disposed on the top frame (2); The telescopic correction component (3) includes a pair of positioning sleeves (3-1), which are movably connected to both ends of the top frame (2). One end of the positioning sleeve (3-1) is rotatably connected to a side positioning plate (3-2) via a pin.
2. The frame position correction device for a photovoltaic module laminator according to claim 1, characterized in that, The top two ends of the top frame (2) and the top of the side positioning plate (3-2) are provided with connecting blocks (3-3), and connecting seats (3-4) are rotatably connected to the connecting blocks (3-3). Telescopic cylinders (3-5) are connected between the connecting seats (3-4).
3. The frame position correction device for a photovoltaic module laminator according to claim 2, characterized in that, The top frame (2) is rotatably connected to a drive shaft (3-6), and both ends of the drive shaft (3-6) are provided with screws (3-7). The screws (3-7) are connected to the positioning sleeve (3-1) by threaded engagement.
4. The frame position correction device for a photovoltaic module laminator according to claim 3, characterized in that, The top frame (2) is rotatably connected to a drive shaft (3-8). The lower end of the drive shaft (3-8) and the transmission shaft (3-6) are both provided with transmission gears (3-9), and the transmission gears (3-9) mesh with each other.
5. The frame position correction device for a photovoltaic module laminator according to claim 1, characterized in that, The connection drive assembly (4) includes a pair of telescopic rods (4-1), which are fixed to the side end face of the top frame (2) and are movably fitted into the side end face of the base frame (1).
6. The frame position correction device for a photovoltaic module laminator according to claim 5, characterized in that, Both ends of the base frame (1) are equipped with drive motors (4-2), and the output end of the drive motor (4-2) is provided with a drive screw (4-3). The side end face of the base frame (1) is provided with an internal threaded tube (4-4), and the internal threaded tube (4-4) is connected to the drive screw (4-3) by a threaded connection.
7. The frame position correction device for a photovoltaic module laminator according to claim 1, characterized in that, The maximum rotation angle of the side positioning plate (3-2) at the pin connection is 90°.
8. The frame position correction device for a photovoltaic module laminator according to claim 4, characterized in that, The transmission gear (3-9) at the lower end of the drive shaft (3-8) and the transmission gear (3-9) on the drive shaft (3-6) are both bevel gears.
9. The frame position correction device for a photovoltaic module laminator according to claim 3, characterized in that, The screws (3-7) located at both ends of the drive shaft (3-6) have opposite thread directions.
10. The frame position correction device for a photovoltaic module laminator according to claim 1, characterized in that, The side surface of the positioning sleeve (3-1) and the side surface of the top frame (2) are on the same plane.