Electronic accelerator pedal

By using a split pedal shaft design and a magnet on the rotating shaft, the problems of difficult assembly and insufficient signal strength of existing electronic throttle pedals are solved, achieving higher detection accuracy and anti-interference capability.

CN223672286UActive Publication Date: 2025-12-16NINGBO XINSICHUANG AUTO PARTS
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Patent Information

Application Number
CN202520182338.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2025-12-16
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

The existing electronic throttle pedals are difficult to assemble, the pedal shaft is difficult to process, and the signal strength and anti-interference ability of the magnet and Hall sensor are insufficient.

Method used

The pedal shaft adopts a split design, with the pedal shaft assembly consisting of a bushing and a rotating shaft. The rotating shaft is rotatably mounted inside the bushing, and the hinge is circumferentially fixed to the rotating shaft. A magnet is installed on the rotating shaft to enhance signal strength, and a locking pin ensures synchronous rotation, simplifying processing and assembly.

Benefits of technology

It reduces assembly difficulty, improves the signal strength and anti-interference capability of the magnet and Hall sensor, enhances detection accuracy, and simplifies the design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electronic accelerator pedal, and belongs to the technical field of vehicle parts. The pedal arm comprises a hinging part, and the hinging part is mounted on the pedal seat; the pedal shaft assembly comprises a shaft sleeve and a rotating shaft, the shaft sleeve penetrates through the pedal seat and the hinge part, the shaft sleeve is fixedly connected with the pedal seat, the hinge part is hinged to the pedal seat through the shaft sleeve, the rotating shaft rotatably penetrates through the shaft sleeve, the rotating shaft and the shaft sleeve are coaxially arranged, and the hinge part is fixedly connected with the rotating shaft in the circumferential direction; the pedal shaft has the advantages that the whole pedal shaft is designed to be of a split structure, the shaft sleeve is arranged between the pedal seat and the hinge portion of the pedal arm in a penetrating mode, the rotating shaft is rotatably arranged in the shaft sleeve, the hinge portion and the rotating shaft are fixed together, and the design can reduce the assembling difficulty and reduce the machining difficulty of the pedal shaft.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to vehicle parts technical field relates to an electronic throttle pedal. BACKGROUND

[0002] Electronic throttle pedal is an important component in modern automobile, it is used to the acceleration intention of driver is converted into electric signal, and is given to the electronic control unit (ECU) of automobile. Unlike traditional mechanical throttle system, electronic throttle pedal adopts electronic signal control vehicle speed.

[0003] Electronic throttle pedal generally includes pedal seat and pedal arm, pedal arm is provided with pedal axle, pedal axle is connected with pedal seat, pedal arm can rotate around pedal axle, and magnet steel is installed on pedal axle to facilitate hall sensor to detect rotation angle of pedal axle.

[0004] In the prior art, pedal arm is first installed on pedal seat, then pedal axle is inserted, so that pedal axle is connected with pedal seat through pedal arm. However, the design is simple, the assembly difficulty between pedal axle, pedal arm and pedal seat is large, and the processing of pedal axle is not only troublesome. TECHNICAL CONTENT

[0005] The utility model discloses a kind of electronic throttle pedals to solve the problems existing in prior art.

[0006] The utility model discloses the purpose can be realized by the following technical scheme: a kind of electronic throttle pedal, including:

[0007] Pedal seat;

[0008] Pedal arm, the pedal arm includes articulated portion, the articulated portion is installed in the pedal seat;

[0009] Pedal axle assembly, the pedal axle assembly includes shaft sleeve and pivot, the shaft sleeve is worn in the pedal seat and the articulated portion, the shaft sleeve is fixedly connected with the pedal seat, the articulated portion is articulated with the pedal seat by the shaft sleeve, the pivot is rotatably worn in the shaft sleeve and coaxially arranged, the articulated portion and the pivot are circumferentially fixedly connected.

[0010] Preferably, the pedal seat includes two side wall portions, two side wall portions are provided with support holes, the articulated portion is provided with articulated hole, the articulated portion is installed between two side wall portions, the articulated hole is located between two support holes, the articulated hole and two support holes are coaxially arranged, the shaft sleeve is worn in the articulated hole and two support holes.

[0011] Preferably, the two ends of the shaft sleeve are fixed in the two support holes in the circumferential direction, the shaft sleeve passes through the hinge hole, and the pedal arm can rotate around the shaft sleeve as the rotation center.

[0012] Preferably, the shaft sleeve is provided with a locking hole extending in the radial direction, the hinge part is provided with a locking pin, the locking pin is inserted into the locking hole, and the hinge part is fixedly connected with the shaft sleeve in the circumferential direction through the locking pin.

[0013] Preferably, the wall part of the shaft sleeve is provided with a relief groove, the locking pin passes through the relief groove and is connected with the locking hole, and the locking pin can move in the relief groove.

[0014] Preferably, the hinge part is provided with a plug-in hole coaxially arranged with the locking hole, the plug-in hole is provided in a through hole structure, the locking pin passes through the plug-in hole and is inserted into the locking hole through the relief groove.

[0015] Preferably, the end of the shaft is provided with a magnetic steel, one of the side wall parts is provided with a shell, the shell is provided with a circuit board, the circuit board is provided with a Hall sensor, and the end of the shaft passes through one of the side wall parts and is close to the Hall sensor.

[0016] Preferably, the shaft is provided in a variable diameter shaft structure with gradually changing diameters.

[0017] Preferably, the outer circumferential surface of the shaft is provided with at least one annular protruding part protruding in the radial direction, and the annular protruding part is matched with the inner hole wall of the shaft sleeve.

[0018] Preferably, the two sides of the hinge part are provided with spring seats, and the spring seats are partially extended into the hinge hole and are cushioned between the inner wall of the hinge hole and the outer wall of the shaft sleeve.

[0019] Compared with the prior art, the utility model has the beneficial effects that:

[0020] 1. The entire pedal shaft is designed in a split structure, the shaft sleeve is arranged between the hinge part of the pedal seat and the pedal arm, the shaft is rotatably arranged in the shaft sleeve, and the hinge part and the shaft are fixed together, so that the assembly difficulty is reduced, and the machining difficulty of the pedal shaft is reduced.

[0021] 2、The rotating shaft is independently arranged in the shaft sleeve, the end of the rotating shaft can extend out of the shaft sleeve, the magnetic steel can be very close to the Hall sensor, which means that the magnetic field generated by the magnetic steel is more concentrated on the Hall sensor, thereby enhancing the signal strength and improving the detection accuracy, and reducing the sensitivity to external magnetic field interference. Because the magnetic steel is close enough to the Hall sensor, a magnetic yoke does not need to be installed on the pedal shaft assembly to guide or enhance the magnetic field, thereby simplifying the design of the entire pedal shaft assembly.

[0022] 3、The rotating shaft is independently arranged in the shaft sleeve, the end of the rotating shaft can extend out of the shaft sleeve, the magnetic steel can be very close to the Hall sensor, which means that the magnetic field generated by the magnetic steel is more concentrated on the Hall sensor, thereby enhancing the signal strength and improving the detection accuracy, and reducing the sensitivity to external magnetic field interference. Because the magnetic steel is close enough to the Hall sensor, a magnetic yoke does not need to be installed on the pedal shaft assembly to guide or enhance the magnetic field, thereby simplifying the design of the entire pedal shaft assembly. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a top view of the electronic throttle pedal of the utility model.

[0024] Figure 2 It is an A-A sectional view schematic diagram of Figure 1

[0025] Figure 3 It is a B-B sectional view schematic diagram of Figure 1

[0026] Figure 4 It is a structure schematic diagram of the rotating shaft of the utility model.

[0027] Figure 5 It is a shaft side view of the electronic throttle pedal of the utility model.

[0028] In the figure, 100, pedal seat;110, side wall part;111, support hole;200, pedal arm;210, hinged part;211, hinged hole;212, plug-in hole;220, locking pin;230, spring seat;300, shaft sleeve;310, avoiding notch;400, rotating shaft;410, locking hole;420, magnetic steel;430, annular protruding part;500, circuit board. DETAILED DESCRIPTION

[0029] The following is a specific embodiment of the utility model and in combination with the drawings, the technical scheme of the utility model is further described, but the utility model is not limited to these embodiments.

[0030] As Figures 1 to 5 ​​As shown, an electronic accelerator pedal comprises: a pedal base 100; a pedal arm 200, the pedal arm 200 comprising a hinged part 210, the hinged part 210 being mounted to the pedal base 100; a pedal shaft assembly, the pedal shaft assembly comprising a shaft sleeve 300 and a rotating shaft 400, the shaft sleeve 300 being provided through the pedal base 100 and the hinged part 210, the shaft sleeve 300 being fixedly connected to the pedal base 100, the hinged part 210 being hinged to the pedal base 100 through the shaft sleeve 300, the rotating shaft 400 being rotatably provided through the shaft sleeve 300 and coaxially arranged with the shaft sleeve 300, the hinged part 210 being circumferentially fixedly connected to the rotating shaft 400.

[0031] The pedal base 100 is fixedly mounted on a vehicle body, serving as a support base of the entire accelerator pedal system. One end of the pedal arm 200 is provided as the hinged part 210. The pedal base 100 is provided with a notch structure, and the hinged part 210 is mounted in the notch structure of the pedal base 100. The other end of the pedal arm 200 is used for being stepped on by a driver. The shaft sleeve 300 is provided through the pedal base 100 and the hinged part 210, and the pedal base 100 and the hinged part 210 are hinged together through the shaft sleeve 300. That is, the main function of the shaft sleeve 300 is to support the rotation of the pedal arm 200 relative to the pedal base 100. The rotating shaft 400 is a component that can freely rotate in the shaft sleeve 300. The rotating shaft 400 is circumferentially fixedly connected to the hinged part 210. The rotating shaft 400 does not need to bear the function of the hinge shaft, but only needs to rotate in the shaft sleeve 300. When the driver steps on or releases the pedal arm 200, the rotating shaft 400 will rotate together with the hinged part 210.

[0032] The split design of the pedal shaft assembly allows the shaft sleeve 300 and the rotating shaft 400 to be installed as independent components, reducing the complexity of assembling multiple components at one time. Moreover, the split design is easier to manufacture.

[0033] In addition, it should be noted that the main purpose of providing the rotating shaft 400 is to mount the magnetic steel 420 at the end of the rotating shaft 400. When the rotating shaft 400 rotates, the magnetic steel 420 rotates. The position change of the magnetic steel 420 can accurately reflect the angle change of the pedal arm 200, so as to achieve the purpose of angle position detection.

[0034] The rotating shaft 400 is independently provided in the shaft sleeve 300. Since the end of the rotating shaft 400 can protrude out of the shaft sleeve 300, the magnetic steel 420 can be very close to the Hall sensor. This means that the magnetic field generated by the magnetic steel 420 is more concentrated on the Hall sensor, thereby enhancing the signal strength and improving the detection accuracy, while reducing the sensitivity to external magnetic field interference. Because the magnetic steel 420 is already close enough to the Hall sensor, a magnetic yoke does not need to be installed on the pedal shaft assembly to guide or enhance the magnetic field, thereby simplifying the design of the entire pedal shaft assembly.

[0035] As shown in FIG. 1, the pedal base 100 is fixedly mounted on a vehicle body, serving as a support base of the entire accelerator pedal system. One end of the pedal arm 200 is provided as the hinged part 210. The pedal base 100 is provided with a notch structure, and the hinged part 210 is mounted in the notch structure of the pedal base 100. The other end of the pedal arm 200 is used for being stepped on by a driver. The shaft sleeve 300 is provided through the pedal base 100 and the hinged part 210, and the pedal base 100 and the hinged part 210 are hinged together through the shaft sleeve 300. That is, the main function of the shaft sleeve 300 is to support the rotation of the pedal arm 200 relative to the pedal base 100. The rotating shaft 400 is a component that can freely rotate in the shaft sleeve 300. The rotating shaft 400 is circumferentially fixedly connected to the hinged part 210. The rotating shaft 400 does not need to bear the function of the hinge shaft, but only needs to rotate in the shaft sleeve 300. When the driver steps on or releases the pedal arm 200, the rotating shaft 400 will rotate together with the hinged part 210. Figures 1 to 3As shown, based on the above embodiment, the pedal seat 100 includes two side wall portions 110, each of which is provided with a support hole 111. The hinge portion 210 is provided with a hinge hole 211. The hinge portion 210 is installed between the two side wall portions 110. The hinge hole 211 is located between the two support holes 111. The hinge hole 211 and the two support holes 111 are coaxially arranged. The bushing 300 passes through the hinge hole 211 and the two support holes 111.

[0036] The pedal seat 100 includes two opposing sidewall portions 110, with a notch structure formed between them, allowing the hinge portion 210 to be installed within the notch structure. Each sidewall portion 110 has a support hole 111 for accommodating a bushing 300 and providing a precise installation position. The hinge portion 210 has a central hinge hole 211, which is coaxially aligned with the support hole 111 on the sidewall portion 110. The hinge hole 211 is designed to allow the bushing 300 to pass through, thereby hinged to the pedal seat 100 via the bushing 300.

[0037] During assembly, the hinge part 210 is first installed between the two side wall parts 110, so that the hinge hole 211 is aligned with the support holes 111 on both sides. Then, the bushing 300 is inserted, and the bushing 300 passes through the two support holes 111 and the hinge hole 211.

[0038] Preferably, the two ends of the bushing 300 are circumferentially fixed in the two support holes 111, the bushing 300 passes through the hinge hole 211, and the pedal arm 200 can rotate with the bushing 300 as the rotation center.

[0039] Both ends of the bushing 300 are firmly fixed in the support holes 111 of the side walls 110 of the pedal seat 100. The bushing 300 will not rotate relative to the pedal seat 100. The bushing 300 passes through the hinge hole 211 of the hinge part 210, so that the hinge part 210 (pedal arm 200) can rotate freely around the bushing 300.

[0040] like Figures 1 to 4 As shown, based on the above embodiment, the circumferential surface of the rotating shaft 400 is provided with a locking hole 410 extending radially therein, and the hinge part 210 is inserted with a locking pin 220. The locking pin 220 is inserted into the locking hole 410, and the hinge part 210 is circumferentially fixedly connected to the rotating shaft 400 through the locking pin 220.

[0041] The design ensures the circumferential fixed connection between the hinge part 210 and the rotating shaft 400 by opening the locking hole 410 extending radially on the circumferential surface of the rotating shaft 400 and inserting the locking pin 220 on the hinge part 210 into the hole. Specifically, the locking hole 410 extending radially is opened on the circumferential surface of the rotating shaft 400. When the locking pin 220 is inserted into the locking hole 410, the relative rotation of the rotating shaft 400 relative to the hinge part 210 can be prevented, so that the two can rotate synchronously. More ingeniously, the hinge part 210 rotates outside the shaft sleeve 300 around the axis of the shaft sleeve 300, and the rotating shaft 400 rotates inside the shaft sleeve 300 around the axis of the shaft sleeve 300, improving the flexibility of the entire motion system.

[0042] On the basis of the above-mentioned embodiments, the wall part of the shaft sleeve 300 is provided with a relief notch 310, the locking pin 220 passes through the relief notch 310 and is connected with the locking hole 410, and the locking pin 220 can move in the relief notch 310.

[0043] Since the shaft sleeve 300 is located between the rotating shaft 400 and the hinge part 210, if the locking pin 220 is directly installed on the hinge part 210 and tried to be inserted into the locking hole 410 of the rotating shaft 400, interference between components may occur. The design of the relief notch 310 is to avoid such interference and ensure that the locking pin 220 can be smoothly inserted into the locking hole 410. The relief notch 310 not only provides a path for the locking pin 220 to pass through the shaft sleeve 300, but also allows the locking pin 220 to move within a certain range to adapt to the displacement change when the pedal arm 200 rotates.

[0044] On the basis of the above-mentioned embodiments, the hinge part 210 is provided with a plug-in hole 212, the plug-in hole 212 is coaxially arranged with the locking hole 410, the plug-in hole 212 is arranged as a through hole structure, the locking pin 220 passes through the plug-in hole 212 and is inserted into the locking hole 410 through the relief notch 310.

[0045] The plug-in hole 212 is designed as a through hole structure, that is, it penetrates from one side to the other side, and the locking pin 220 can be inserted into the hinge part 210 from the outside, which is convenient for plugging the locking pin 220.

[0046] As shown in Figures 1 to 4 On the basis of the above-mentioned embodiments, the end of the rotating shaft 400 is provided with a magnetic steel 420, one side wall part 110 is provided with a shell, a circuit board 500 is installed in the shell, a Hall sensor is installed on the circuit board 500, and the end of the rotating shaft 400 passes through the one side wall part 110 and is close to the Hall sensor.

[0047] One end of the rotating shaft 400 is provided with a magnetic steel 420, which protrudes out of the side wall portion 110 and is as close to the Hall sensor as possible. This design allows the magnetic field change generated by the magnetic steel 420 when the rotating shaft 400 rotates to directly act on the Hall sensor. The magnetic steel 420 is installed at the outermost end of the rotating shaft 400 to ensure that it is closest to the Hall sensor, thereby improving the strength and clarity of the magnetic field signal. The Hall sensor is a sensor based on the Hall effect, which can detect changes in the magnetic field and convert these changes into an electrical signal. When the magnetic steel 420 rotates with the rotating shaft 400, the Hall sensor detects changes in the strength and direction of the magnetic field.

[0048] Since the end of the rotating shaft 400 directly protrudes through the side wall portion 110 and is close to the Hall sensor, the overall system structure is very compact, and the design of the magnetic steel 420 close to the Hall sensor improves the strength and clarity of the magnetic field signal, thereby enhancing the detection accuracy, and there is no need to provide a magnetic yoke on the rotating shaft 400.

[0049] As shown in Figure 4 , on the basis of the above-mentioned embodiments, the rotating shaft 400 is provided in a variable-diameter shaft structure with gradually changing diameters.

[0050] The diameter of the rotating shaft 400 gradually changes from one end to the other end. In the molding process such as injection molding or casting, the design of the variable-diameter shaft can significantly simplify the demolding process. Since the diameter gradually decreases, the mold can be easily pulled out from the end with the smallest diameter without jamming the rotating shaft 400, without the need for complex core-pulling mechanisms or lateral parting surfaces, thereby reducing the complexity and cost of the mold.

[0051] As shown in Figures 1 to 3 , on the basis of the above-mentioned embodiments, the outer peripheral surface of the rotating shaft 400 has at least one annular protrusion 430 protruding radially, and the annular protrusion 430 cooperates with the inner hole wall of the shaft sleeve 300.

[0052] The annular protrusion 430 is actually a stepped protrusion, so that the rotating shaft 400 as a whole forms a stepped shaft structure. The annular protrusion 430 forms a close fit with the inner hole wall of the shaft sleeve 300, ensuring the stability and rotation accuracy of the rotating shaft 400 in the shaft sleeve 300, while reducing the contact area between the rotating shaft 400 and the shaft sleeve 300, thereby reducing the resistance during rotation.

[0053] On the basis of the above-mentioned embodiments, spring seats 230 are installed on both sides of the hinged portion 210, and part of the spring seats 230 extends into the hinge hole 211 and is lined between the inner wall of the hinge hole 211 and the outer wall of the shaft sleeve 300.

[0054] Specifically, the inner wall of the hinge hole 211 is not in direct contact with the outer wall of the shaft sleeve 300, the part of the spring seat 230 extending into the hinge hole 211 is padded between the inner wall of the hinge hole 211 and the outer wall of the shaft sleeve 300, which plays a supporting role, and this design reduces the direct contact area and reduces the frictional resistance when rotating.

[0055] It should be noted that all directional indications, such as upper, lower, left, right, front, back, etc., are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.

[0056] In addition, the descriptions such as "first", "second", "one" and the like in the present application are only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0057] In the present application, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be understood broadly, for example, "fixing" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0058] In addition, the technical solutions of each embodiment of the present application can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.

Claims

1. An electronic gas pedal, characterized by The utility model relates to a pedal structure, including: Pedal seat (100); Pedal arm (200), the pedal arm (200) includes articulated part (210), the articulated part (210) is installed to the pedal seat (100); Pedal shaft assembly, the pedal shaft assembly includes shaft sleeve (300) and rotating shaft (400), the shaft sleeve (300) is passed in the pedal seat (100) and articulated part (210), the shaft sleeve (300) is fixedly connected with the pedal seat (100), the articulated part (210) is articulated with the pedal seat (100) through the shaft sleeve (300), the rotating shaft (400) is rotatably passed in the shaft sleeve (300) and coaxial arrangement, the articulated part (210) is fixedly connected with the rotating shaft (400) circumferentially.

2. An electronic gas pedal as claimed in claim 1, characterized in that: The pedal seat (100) includes two side wall parts (110), two the side wall parts (110) are provided with support hole (111), the articulated part (210) is provided with articulated hole (211), the articulated part (210) is installed between two the side wall parts (110), the articulated hole (211) is located between two the support hole (111), the articulated hole (211) and two the support hole (111) are coaxially arranged, the shaft sleeve (300) is passed in the articulated hole (211) and two the support hole (111) inside.

3. An electronic gas pedal as claimed in claim 2, characterized in that: Two ends of the shaft sleeve (300) are circumferentially fixed in two the support hole (111), the shaft sleeve (300) passes through the articulated hole (211), and the pedal arm (200) can rotate around the shaft sleeve (300) as the rotation center.

4. An electronic accelerator pedal according to claim 1 or 2, characterized in that: The circumferential surface of the rotating shaft (400) is provided with a locking hole (410) extending in the radial direction thereof, the articulated part (210) is inserted with a locking pin (220), the locking pin (220) is inserted into the locking hole (410), and the articulated part (210) is circumferentially fixedly connected with the rotating shaft (400) through the locking pin (220).

5. An electronic gas pedal as claimed in claim 4, characterized in that: The wall part of the shaft sleeve (300) is provided with a relief notch (310), the locking pin (220) passes through the relief notch (310) and is connected with the locking hole (410), and the locking pin (220) can move in the relief notch (310).

6. An electronic gas pedal as claimed in claim 5, characterized in that: The articulated part (210) is provided with an insertion hole (212), the insertion hole (212) is coaxially arranged with the locking hole (410), the insertion hole (212) is provided as a through-hole structure, the locking pin (220) passes through the insertion hole (212) and is inserted into the locking hole (410) through the relief notch (310).

7. An electronic gas pedal as in claim 2, wherein: The end of the rotating shaft (400) is provided with a magnetic steel (420), one of the side wall parts (110) is provided with a shell, a circuit board (500) is installed in the shell, a Hall sensor is installed on the circuit board (500), and the end of the rotating shaft (400) passes through one of the side wall parts (110) and is close to the Hall sensor.

8. An electronic gas pedal as in claim 7, wherein: The rotating shaft (400) is provided as a variable-diameter shaft structure with gradually changing diameters.

9. An electronic gas pedal as in claim 8, wherein: The outer circumferential surface of the rotating shaft (400) has at least one radially protruding annular protrusion (430) which cooperates with the inner hole wall of the shaft sleeve (300).

10. An electronic gas pedal as in claim 2, wherein: Spring seats (230) are mounted on both sides of the hinge part (210), and part of the spring seats (230) extends into the hinge hole (211) and is padded between the inner wall of the hinge hole (211) and the outer wall of the shaft sleeve (300).