Battery swap station
By incorporating the drive and transmission mechanisms of the electric vehicle position adjustment device within the charging compartment, the problems of high cost or high chassis height requirements in existing technologies are solved, achieving lower cost and wider vehicle compatibility, and improving battery swapping efficiency.
Patent Information
- Application Number
- CN202423319807.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing electric vehicle positioning adjustment device, when installed within the battery swapping channel, results in high costs or high requirements for chassis height, thus affecting the number of vehicle models that the battery swapping station can accommodate.
The drive mechanism and part of the transmission mechanism of the electric vehicle position adjustment device are built into the charging chamber. The space of the charging chamber is used to increase the movement range of the transmission mechanism. The drive mechanism is only set on one side of the battery swapping channel, which reduces costs and avoids chassis interference.
This reduces the construction cost of battery swapping stations, increases the diversity of compatible vehicle models, and improves battery swapping efficiency and success rate.
Smart Images

Figure CN223672488U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the electric automobile battery swap field especially relates to a battery swap station. BACKGROUND
[0002] Now electric automobile is more and and more popular to consumer, the energy that electric automobile uses is basically electric energy, and electric automobile needs to be charged after the electric energy is used up, due to the limitation of battery technology and charging technology, it takes a long time to fill the electric automobile with electric energy, not as simple and fast as fuel automobile direct refueling. Therefore, in order to reduce the waiting time of user, replacing battery when the electric energy of electric automobile is almost exhausted is an effective means. In order to facilitate the replacement of battery for electric automobile, meet the battery swap demand of electric automobile, it is necessary to build battery swap station, so that the battery pack of electric automobile can be replaced when it is running out of power by driving into the battery swap station.
[0003] Due to the actual driving direction of electric automobile in the driving process is difficult to be completely parallel to the driving direction specified by battery swap station, the body of electric automobile parked in the battery swap channel is inclined, and the position of electric automobile in the width direction of battery swap channel does not completely correspond to the battery swap equipment, resulting in the problems of battery swap failure or repeated battery swap operation. In order to solve the above technical problems, an electric automobile position adjusting device is designed in the prior art, the rotation of electric automobile is realized by controlling the front wheel or rear wheel of electric automobile to move along the width direction of battery swap channel, so that the length direction of electric automobile is parallel to the length direction of battery swap channel, the battery swap port of electric automobile corresponds to the battery swap equipment, and the success rate and efficiency of battery swap are improved.
[0004] The electric automobile position adjusting device in the prior art is all arranged in the battery swap channel, but the width of battery swap channel is limited. One kind of electric automobile position adjusting device in the prior art is arranged with one driving mechanism on each side in the width direction of battery swap channel, and the wheel of electric automobile passes between the two driving mechanisms, this structure has low requirement on the chassis height of electric automobile, but the arrangement of two driving mechanisms leads to high cost. Another kind of electric automobile position adjusting device in the prior art is arranged with a driving mechanism in the center in the width direction of battery swap channel, and the wheel of electric automobile passes between the two sides of the driving mechanism, this structure only needs one driving mechanism, and the cost is low, but it has certain requirement on the chassis height of electric automobile, leading to the reduction of vehicle models adapted by battery swap station. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem that the electric automobile position adjusting device in the prior art is all arranged in the battery swap channel, leading to the defects of high cost of electric automobile position adjusting device or high requirement on the chassis height of electric automobile, and provides a battery swap station.
[0006] The utility model discloses a technical scheme to solve the above technical problems:
[0007] A battery swap station includes a battery swap room and a charging room, the battery swap room includes a battery swap channel for battery pack replacement of an electric vehicle, the charging room is used for charging the battery pack, the charging room is arranged on at least one side of the battery swap room in a width direction of the battery swap channel, and the battery swap station further includes an electric vehicle position adjusting device, the electric vehicle position adjusting device includes a driving mechanism and a transmission mechanism.
[0008] The driving mechanism is arranged in the charging room, part of the transmission mechanism is arranged in the charging room and connected with the driving mechanism, and part of the transmission mechanism is arranged in the battery swap channel and acts on the front wheel or the rear wheel of the electric vehicle; the driving mechanism is used for controlling the transmission mechanism to drive the front wheel or the rear wheel of the electric vehicle to move in the width direction of the battery swap channel, so that the electric vehicle rotates on a horizontal plane.
[0009] In the scheme, the driving mechanism and part of the transmission mechanism of the electric vehicle position adjusting device are arranged in the charging room, the moving space of the single-side transmission mechanism in the width direction of the battery swap channel is increased, that is, the distance that the single-side transmission mechanism can drive the front wheel or the rear wheel of the electric vehicle to move in the width direction of the battery swap channel is increased, so that the driving mechanism can be arranged on one side of the battery swap channel, and the cost is reduced. Moreover, the driving mechanism is not arranged in the battery swap channel, so that the electric vehicle does not need to avoid the driving mechanism, the chassis of the electric vehicle is prevented from interfering with the driving mechanism, and the battery swap station is suitable for more vehicle models.
[0010] Preferably, the battery swap station includes a charging box body, the charging box body encloses the charging room, the charging box body includes a support cross beam at the bottom thereof, the support cross beam extends in the horizontal direction, and the electric vehicle position adjusting device is located between the upper end face and the lower end face of the support cross beam in the height direction of the battery swap channel.
[0011] In the scheme, for the charging box body in the form of a container, generally only the space above the support cross beam is used to place equipment, and the space in the height direction of the support cross beam is fully utilized, so that the space is not interfered with other equipment in the charging room on one hand, and the space below the charging box body is not additionally occupied on the other hand, so that the charging box body does not need to be raised by a foundation, the station building efficiency is improved, and the station building cost is reduced.
[0012] Preferably, the transmission mechanism includes a movable plate, one end of the movable plate is connected with the driving mechanism, the other end of the movable plate penetrates through the support cross beam and extends into the battery swap channel, and the movable plate is used for bearing the front wheel or the rear wheel of the electric vehicle.
[0013] In the present scheme, the movable plate is used to stop the front wheel or the rear wheel of the electric vehicle, so that the front wheel or the rear wheel of the electric vehicle can follow the movable plate to move synchronously along the width direction of the battery swap channel, and the rotation of the electric vehicle is realized.
[0014] Preferably, the transmission mechanism comprises a guide assembly, the guide assembly comprises a slider and a slide rail matched with each other; the slider is connected with the driving mechanism, the movable plate is connected with the slider; the slide rail is arranged above the slider and connected with the charging box body, and the slide rail extends along the width direction of the battery swap channel.
[0015] In the present scheme, the guide assembly is used to guide the moving direction of the movable plate, prevent the position deviation when the movable plate moves, and improve the position adjustment reliability and accuracy of the electric vehicle. The slide rail is arranged above the slider, so that the movable plate connected with the slider can be supported by the bottom structure of the battery swap station, thereby more stably bearing the electric vehicle.
[0016] Preferably, the electric vehicle position adjustment device further comprises a fixed support, the fixed support is arranged above the guide assembly, and the fixed support is connected with the charging box body; the lower end surface of the fixed support is recessed upward to form a containing groove, and at least part of the slide rail is arranged in the containing groove, and the slide rail is connected with the fixed support.
[0017] In the present scheme, the fixed support is used to realize the connection of the slide rail and the charging box body, and the containing groove of the fixed support can reduce the space occupied by the slide rail in the height of the support beam, so that the structure of the electric vehicle position adjustment device is more compact.
[0018] Preferably, the guide assembly further comprises a support seat extending along the width direction of the battery swap channel, the slider is fixed on the upper end surface of the support seat and located at one end of the support seat away from the battery swap channel in the width direction of the battery swap channel, and the movable plate is connected with the support seat.
[0019] In the present scheme, the support seat is used to lift the slider to facilitate the sliding connection of the slider and the slide rail arranged above the slider. The slider is located at one end of the support seat away from the battery swap channel in the width direction of the battery swap channel, so as to increase the sliding range of the slider in the width direction of the battery swap channel and increase the moving range of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery swap channel.
[0020] Preferably, the support beam comprises a side beam, the side beam is a hollow structure, the side beam extends along the length direction of the battery swap channel and is located at one end of the charging box body toward the battery swap room in the width direction of the battery swap channel.
[0021] The side beam is provided with an avoiding hole, which includes a first avoiding hole and a second avoiding hole; the first avoiding hole penetrates both ends of the side beam in the width direction of the battery replacement channel, and is used for accommodating the movable plate; the second avoiding hole at least penetrates one end of the side beam away from the battery replacement room in the width direction of the battery replacement channel, and is used for accommodating the support seat.
[0022] In the scheme, the support seat can be partially moved into the side beam through the second avoiding hole, thereby increasing the moving range of the support seat in the width direction of the battery replacement channel, i.e. increasing the moving range of the movable plate in the width direction of the battery replacement channel, and further increasing the moving range of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery replacement channel.
[0023] Preferably, the electric vehicle position adjusting device further comprises a reinforcing plate, which is arranged in the side beam and connected with both ends of the side beam in the width direction of the battery replacement channel, the shape of the reinforcing plate corresponds to the shape of the avoiding hole, and the reinforcing plate is arranged at the outer edge of the avoiding hole.
[0024] In the scheme, the reinforcing plate is used to enhance the strength of the side beam around the avoiding hole, thereby ensuring the structural stability of the charging box.
[0025] Preferably, the driving mechanism comprises a rotary motor, a lead screw and a moving seat, the lead screw extends in the width direction of the battery replacement channel, the power output end of the rotary motor is connected with the lead screw, the moving seat is threadedly connected with the lead screw, and the support seat is connected with the moving seat.
[0026] In the scheme, the driving mode of the lead screw has high control precision, thereby improving the position adjusting precision of the electric vehicle.
[0027] Preferably, the number of the guide assemblies is two, and the two guide assemblies are arranged on both sides of the moving seat in the width direction of the battery replacement channel.
[0028] The electric vehicle position adjusting device further comprises a moving plate, and the moving seat and the support seat of the two guide assemblies are connected through the moving plate.
[0029] In the scheme, the arrangement of the two guide assemblies can improve the stability of transmission.
[0030] Preferably, the electric vehicle position adjusting device further comprises a limiting mechanism, which is used for limiting the movement of the moving seat in the width direction of the battery replacement channel.
[0031] The limiting mechanism comprises a position reaching sensor and / or a stopper.
[0032] In the scheme, the limiting mechanism is used to limit the excessive movement of the moving seat in the width direction of the battery replacement channel, thereby improving the reliability of the electric vehicle position adjusting device and the safety of battery replacement.
[0033] Preferably, the electric vehicle position adjusting device further comprises a position detection mechanism, the position detection mechanism comprising a visual sensor and a control unit, a detection point being arranged on the quick replacement support of the electric vehicle, the position detection mechanism acquiring a preset value of the movement of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery replacement channel by detecting the distance between the visual sensor and the detection point in the width direction of the battery replacement channel; and the control unit is configured to feed back the preset value to the driving mechanism until the length direction of the electric vehicle is parallel to the length direction of the battery replacement channel.
[0034] In the scheme, the position detection mechanism is used to measure the distance that the front wheel or the rear wheel of the electric vehicle needs to move in the width direction of the battery replacement channel, and feed back the measured distance to the driving mechanism, so that the driving mechanism controls the movement of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery replacement channel, thereby improving the adjustment accuracy.
[0035] The positive progress effect of the utility model lies in that the driving mechanism and part of the transmission mechanism of the electric vehicle position adjusting device are built-in in the charging room, the movement space of the single-side transmission mechanism in the width direction of the battery replacement channel is increased, that is, the distance that the single-side transmission mechanism can drive the front wheel or the rear wheel of the electric vehicle to move in the width direction of the battery replacement channel is increased, so that the driving mechanism can be arranged only on one side of the battery replacement channel, thereby reducing the cost. Moreover, the driving mechanism is not arranged in the battery replacement channel, so that the electric vehicle does not need to avoid the driving mechanism, the interference between the chassis of the electric vehicle and the driving mechanism is prevented, and more vehicle models can be adapted by the battery replacement station. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 It is a front view structural schematic diagram of the battery replacement station of an embodiment of the utility model.
[0037] Figure 2 It is a top view structural schematic diagram of the battery replacement station of an embodiment of the utility model.
[0038] Figure 3 It is a three-dimensional structural schematic diagram of the battery replacement station of an embodiment of the utility model.
[0039] Figure 4 It is a three-dimensional structural schematic diagram of the electric vehicle position adjusting device of an embodiment of the utility model.
[0040] Figure 5 It is another three-dimensional structural schematic diagram of the electric vehicle position adjusting device of an embodiment of the utility model.
[0041] Figure 6 It is partial structure schematic view of electric automobile position adjusting device of one embodiment of the utility model.
[0042] Figure 7 It is another partial structure schematic view of electric automobile position adjusting device of one embodiment of the utility model.
[0043] Figure 8 It is another partial structure schematic view of electric automobile position adjusting device of one embodiment of the utility model.
[0044] Figure 9 It is another partial structure schematic view of electric automobile position adjusting device of one embodiment of the utility model.
[0045] Figure 10 It is three-dimensional structure schematic view of side beam of one embodiment of the utility model.
[0046] Mark explanation:
[0047] Battery replacement box 1
[0048] Battery replacement channel 11
[0049] Battery replacement room 12
[0050] Charging box 2
[0051] Charging room 21
[0052] Support crossbeam 22
[0053] Side beam 221
[0054] First avoiding hole 231
[0055] Second avoiding hole 232
[0056] Electric automobile position adjusting device 3
[0057] Driving mechanism 4
[0058] Rotary motor 41
[0059] Lead screw 42
[0060] Moving seat 43
[0061] Moving plate 44
[0062] Fixed seat 45
[0063] Transmission mechanism 5
[0064] Movable plate 51
[0065] Backing plate 52
[0066] Sliding block 53
[0067] Slide rail 54
[0068] Support seat 55
[0069] Bottom plate 6
[0070] Fixed support 7
[0071] Accommodation groove 71
[0072] Reinforcing plate 8
[0073] Baffle 9 DETAILED DESCRIPTION
[0074] The utility model discloses a battery swap station for battery swap of electric vehicle.
[0075] The battery swap station comprises a battery swap room 12 and a charging room 21. Figures 1-3
[0076] The battery swap station structure shown in the figure is not completely same as the battery swap station structure shown in the figure, Figure 1 and Figure 2 The battery swap station structure shown in the figure is not completely same as the battery swap station structure shown in the figure, Figure 3 and Figure 1 and Figure 2 Mainly used for indicating the positional relationship between the battery swap room 12 and the charging room 21.
[0077] The battery swap room 12 comprises a battery swap passage 11 for battery swap of electric vehicle. Figure 2 and Figure 3 The battery swap passage 11 is used for parking electric vehicle to wait for battery swap.
[0078] The charging room 21 is used for storing battery pack and can charge the battery pack to fully charge the battery pack taken from the electric vehicle. Figures 1-3 Figure 2 In the embodiment, the charging room 21 is arranged on one side of the battery swap room 12 in the X direction along the width direction of the battery swap passage 11.
[0079] The battery swap station in the embodiment is a container type battery swap station, which comprises a battery swap box body 1 and a charging box body 2. The battery swap box body 1 encloses a battery swap room 12, and the battery swap room 12 is formed with a battery swap channel 11. The charging box body 2 encloses a charging room 21. The container type battery swap station can be transported after being assembled, and can be suitable for various use environments.
[0080] As shown in Figures 1-3 , the charging box body 2 comprises a support beam 22 at the bottom thereof, which extends in the horizontal direction. The equipment such as the charging rack in the charging room 21 is arranged above the upper end surface of the support beam 22. Specifically, the charging box body 2 in the embodiment comprises the support beam 22 extending in the width direction of the battery swap channel 11 and the support beam 22 extending in the length direction (Y direction in the Figure 2 embodiment) of the battery swap channel 11. Among them, the support beam 22 extending in the length direction of the battery swap channel 11 and located at one end of the charging box body 2 in the width direction of the battery swap channel 11 is defined as a side beam 221.
[0081] As shown in Figures 2-5 , the battery swap station further comprises an electric vehicle position adjusting device 3. The electric vehicle position adjusting device 3 is used to control the front wheels or rear wheels of the electric vehicle to move in the width direction of the battery swap channel 11, so that the length direction of the electric vehicle is parallel to the length direction of the battery swap channel 11, and the battery swap port of the electric vehicle corresponds to the battery swap equipment, thereby improving the success rate and efficiency of battery swap.
[0082] The electric vehicle position adjusting device 3 in the embodiment acts on the front wheels of the electric vehicle, that is, the electric vehicle position adjusting device 3 controls the front wheels of the electric vehicle to move in the width direction of the battery swap channel 11, and the rear wheels of the electric vehicle do not move in the width direction of the battery swap channel 11. In other alternative embodiments, the electric vehicle position adjusting device 3 can also be designed to act on the rear wheels of the electric vehicle, that is, the electric vehicle position adjusting device 3 controls the rear wheels of the electric vehicle to move in the width direction of the battery swap channel 11, and the front wheels of the electric vehicle do not move in the width direction of the battery swap channel 11.
[0083] As shown in Figure 2 , Figure 3 and Figure 5 , the electric vehicle position adjusting device 3 comprises a driving mechanism 4 and a transmission mechanism 5. The driving mechanism 4 is arranged in the charging room 21, part of the transmission mechanism 5 is arranged in the charging room 21 and connected with the driving mechanism 4, and part of the transmission mechanism 5 is arranged in the battery swap channel 11 and acts on the front wheels of the electric vehicle. The driving mechanism 4 is used to control the transmission mechanism 5 to drive the front wheels of the electric vehicle to move in the width direction of the battery swap channel 11, so that the electric vehicle rotates on the horizontal plane, thereby making the length direction of the electric vehicle parallel to the length direction of the battery swap channel 11.
[0084] The driving mechanism 4 and part of the transmission mechanism 5 of the electric vehicle position adjusting device 3 are built in the charging room 21, which increases the moving space of the single-side transmission mechanism 5 in the width direction of the battery swap channel 11, i.e. increases the distance that the single-side transmission mechanism 5 can drive the front wheels or rear wheels of the electric vehicle to move in the width direction of the battery swap channel 11, so that the driving mechanism 4 can be arranged only on one side of the battery swap channel 11, reducing the cost. Moreover, the driving mechanism 4 is not arranged in the battery swap channel 11, so that the electric vehicle does not need to avoid the driving mechanism 4, preventing the chassis of the electric vehicle from interfering with the driving mechanism 4, and making the battery swap station adapt to more vehicle models.
[0085] Further, for the existing charging box 2 in the form of a container, generally only the space above the support beam 22 is used to place equipment, and the height space of the support beam 22 itself is not effectively utilized. Therefore, in the present embodiment, as shown in Figure 1 and Figure 3 , the electric vehicle position adjusting device 3 is located between the upper end surface and the lower end surface of the support beam 22 in the height direction of the battery swap channel 11. The present embodiment fully utilizes the space in the height of the support beam 22, which on the one hand does not interfere with other equipment in the charging room 21, and on the other hand does not additionally occupy the space below the charging box 2, without the need to raise the foundation to raise the charging box 2, improving the station construction efficiency and reducing the station construction cost.
[0086] As shown in Figure 3 , Figure 4 Figure 6 , the electric vehicle position adjusting device 3 further comprises a bottom plate 6 and a baffle 9. The driving mechanism 4 and the transmission mechanism 5 are both fixed on the bottom plate 6 and connected with the charging box 2 through the bottom plate 6. The baffle 9 is arranged above the driving mechanism 4 and the transmission mechanism 5, which is used to shield the driving mechanism 4 and the transmission mechanism 5 from interfering with other equipment in the charging room 21.
[0087] As shown in Figure 8 and Figure 9 , the driving mechanism 4 comprises a rotary motor 41, a lead screw 42 and a moving seat 43. The rotary motor 41 is fixed on the bottom plate 6, the lead screw 42 extends in the width direction of the battery swap channel 11, one end of the lead screw 42 is connected with the power output end of the rotary motor 41, the other end of the lead screw 42 is fixed on the bottom plate 6 through a fixed seat 45, and the lead screw 42 is rotationally connected with the fixed seat 45. The moving seat 43 is threadedly connected with the lead screw 42, and when the rotary motor 41 controls the lead screw 42 to rotate around its own axis, the moving seat 43 can move in the width direction of the battery swap channel 11 under the action of the thread cooperation. The moving seat 43 is connected with the transmission mechanism 5 to drive the transmission mechanism 5 to move in the width direction of the battery swap channel 11.
[0088] In the embodiment, the screw rod driving mode has high control precision, and the position adjustment precision of the electric vehicle is improved. In other alternative embodiments, the driving mechanism 4 can also adopt other driving structures capable of moving the transmission mechanism 5 along the width direction of the battery replacement channel 11, such as a hydraulic cylinder.
[0089] Further, as shown in Figures 6-9 the transmission mechanism 5 includes a movable plate 51, one end of the movable plate 51 is connected with the driving mechanism 4, and the other end of the movable plate 51 extends into the battery replacement channel 11 through the side beam 221 and is used to carry the front wheels of the electric vehicle. Specifically, the driving mechanism 4 further includes a moving plate 44, and the moving seat 43 is fixed on the moving plate 44. The moving plate 44 can move along the width direction of the battery replacement channel 11 together with the moving seat 43. One end of the movable plate 51 located in the charging room 21 is connected with the moving plate 44, and the front wheels of the electric vehicle are placed on the upper surface of the movable plate 51 located in the battery replacement channel 11. When the moving plate 44 moves along the width direction of the battery replacement channel 11 together with the moving seat 43, the movable plate 51 connected with the moving plate 44 can also drive the front wheels of the electric vehicle placed thereon to move along the width direction of the battery replacement channel 11 synchronously. Since the rear wheels of the electric vehicle do not move along the width direction of the battery replacement channel 11, the electric vehicle can rotate on the horizontal plane until the length direction of the electric vehicle is parallel to the length direction of the battery replacement channel 11.
[0090] Further, as shown in Figures 6-9 the transmission mechanism 5 further includes a base plate 52, the base plate 52 is arranged directly below the movable plate 51, and the base plate 52 is connected with the moving plate 44 and can move along the width direction of the battery replacement channel 11 together with the moving plate 44. The base plate 52 is used to lift the movable plate 51, so as to form a height difference between the movable plate 51 and the ground of the battery replacement channel 11 around the movable plate 51, thereby reducing the friction force formed between the wheels of the electric vehicle and other ground of the battery replacement channel 11 when the wheels move along the width direction of the battery replacement channel 11, and improving the smoothness of the wheel movement.
[0091] Further, as shown in Figures 6-9 the transmission mechanism 5 includes a guide assembly including a slider 53 and a slide rail 54 matched with each other. The slider 53 is connected with the driving mechanism 4, and the movable plate 51 is connected with the slider 53. The slide rail 54 is arranged above the slider 53 and is connected with the charging box 2, and the slide rail 54 extends along the width direction of the battery replacement channel 11. The guide assembly is used to guide the moving direction of the movable plate 51, prevent the movable plate 51 from deviating in position when moving, and improve the position adjustment reliability and precision of the electric vehicle. The slide rail 54 is arranged above the slider 53, so that the movable plate 51 connected with the slider 53 can be supported by the bottom structure of the battery replacement station, thereby more stably carrying the electric vehicle.
[0092] Specifically, as shown inFigure 6 And Figure 7 As shown in
[0093] Further, as shown in Figure 6 And Figure 7 The lower end of the fixed bracket 7 is recessed upward to form a receiving groove 71, and at least part of the slide rail 54 is arranged in the receiving groove 71. The receiving groove 71 of the fixed bracket 7 can reduce the space occupied by the slide rail 54 in the height direction of the support beam 22, so that the structure of the electric vehicle position adjusting device 3 is more compact.
[0094] As shown in Figures 6-9 The guide assembly further includes a support seat 55 extending in the width direction of the battery replacement channel 11, the support seat 55 is fixed on the moving plate 44, the support seat 55 is connected with the movable plate 51 through the moving plate 44, and the support seat 55 can move along with the moving plate 44 in the width direction of the battery replacement channel 11. The sliding block 53 is fixed on the upper end face of the support seat 55 and is located at the end of the support seat 55 away from the battery replacement channel 11 in the width direction of the battery replacement channel 11, and the sliding block 53 can move along with the support seat 55 in the width direction of the battery replacement channel 11.
[0095] In this embodiment, the support seat 55 is used to lift the sliding block 53 to facilitate the sliding connection of the sliding block 53 with the slide rail 54 located above it. The sliding block 53 is located at the end of the support seat 55 away from the battery replacement channel 11 in the width direction of the battery replacement channel 11, so as to increase the sliding range of the sliding block 53 in the width direction of the battery replacement channel 11 and increase the moving range of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery replacement channel 11.
[0096] Further, as shown in Figure 7 、 Figure 8 And Figure 10As shown, the support beams 22 in the embodiment are all hollow structures, and the hollow beams have low weight, thereby reducing the overall weight of the charging box 2. The side beams 221 are provided with avoiding holes, including first avoiding holes 231 and second avoiding holes 232. The first avoiding holes 231 pass through both ends of the side beams 221 in the width direction of the battery replacement channel 11, and are used to accommodate the movable plates 51, so that the movable plates 51 can extend into the battery replacement channel 11. The second avoiding holes 232 pass through one end of the side beams 221 in the width direction of the battery replacement channel 11 away from the battery replacement room 12, and are used to accommodate the support seats 55. The support seats 55 can partially move into the side beams 221 through the second avoiding holes 232, thereby increasing the moving range of the support seats 55 in the width direction of the battery replacement channel 11, i.e., increasing the moving range of the movable plates 51 in the width direction of the battery replacement channel 11, and further increasing the moving range of the front wheels or rear wheels of the electric vehicle in the width direction of the battery replacement channel 11.
[0097] In other alternative embodiments, the second avoiding holes 232 can also be designed to pass through both ends of the side beams 221 in the width direction of the battery replacement channel 11. In the embodiment, the second avoiding holes 232 are designed to pass through only one end of the side beams 221 in the width direction of the battery replacement channel 11 away from the battery replacement room 12, so that the other end of the side beams 221 in the width direction of the battery replacement channel 11 close to the battery replacement room 12 can limit the excessive movement of the support seats 55 towards the battery replacement room 12.
[0098] As shown in Figure 7 and Figure 10 , the electric vehicle position adjusting device 3 further includes a reinforcing plate 8 arranged in the side beams 221 and connected with both ends of the side beams 221 in the width direction of the battery replacement channel 11. The reinforcing plate 8 has a shape corresponding to the shape of the avoiding holes, and is arranged at the outer edges of the avoiding holes. The reinforcing plate 8 is used to enhance the strength of the side beams 221 around the avoiding holes, and ensure the structural stability of the charging box 2.
[0099] In other alternative embodiments, in addition to the side beams 221 being hollow structures, the remaining support beams 22 can also adopt solid structures.
[0100] As shown in Figure 8 and Figure 9 , the number of guide assemblies in the embodiment is two, so as to improve the stability of transmission. The two guide assemblies are arranged on both sides of the moving seat 43 in the width direction of the battery replacement channel 11, and the moving seat 43 and the support seats 55 of the two guide assemblies are connected through the moving plate 44.
[0101] Further, the electric vehicle position adjusting device 3 further comprises a limiting mechanism (not shown in the figure), which is used to limit the movement of the moving seat 43 in the width direction of the battery replacement channel 11. The limiting mechanism is used to limit the excessive movement of the moving seat 43 in the width direction of the battery replacement channel 11, thereby improving the reliability of the electric vehicle position adjusting device 3 and the safety of the battery replacement.
[0102] The limiting mechanism can be an electrical element such as a reach sensor for sensing the movement position of the moving seat 43, or a mechanical mechanism such as a stop block for limiting the movement of the moving seat 43 in the width direction of the battery replacement channel 11. The stop block can be fixed on the fixed support 7, and when the moving seat 43 moves to the limit position in the width direction of the battery replacement channel 11, the moving seat 43 abuts against the stop block, so that the moving seat 43 cannot move further.
[0103] Further, the electric vehicle position adjusting device 3 further comprises a position detection mechanism (not shown in the figure), which comprises a vision sensor and a control unit. The quick replacement support of the electric vehicle is provided with a detection point, and the position detection mechanism obtains the preset value of the movement of the front wheel of the electric vehicle in the width direction of the battery replacement channel 11 by detecting the distance between the vision sensor and the detection point in the width direction of the battery replacement channel 11; the control unit is used to feed back the preset value to the driving mechanism 4 until the length direction of the electric vehicle is parallel to the length direction of the battery replacement channel 11.
[0104] The position detection mechanism is used to measure the distance that the front wheel or the rear wheel of the electric vehicle needs to move in the width direction of the battery replacement channel 11, and feed back the measured distance to the driving mechanism 4, so as to control the movement of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery replacement channel 11 by the driving mechanism 4, thereby improving the adjustment accuracy.
[0105] Specifically, in this embodiment, before the position adjustment of the electric vehicle, the position detection mechanism is used to preset the distance that the front wheel of the electric vehicle needs to move in the width direction of the battery replacement channel 11, and the control unit feeds back the preset distance value to the driving mechanism 4, and the driving mechanism 4 drives the front wheel of the electric vehicle to move in the width direction of the battery replacement channel 11 by the preset distance.
[0106] After the initial adjustment of the driving mechanism 4 is completed, the position detection mechanism detects the distance between the vision sensor and the detection point in the width direction of the battery replacement channel 11 again, so as to determine whether the front wheel of the electric vehicle has moved to the position. If it has, the position adjustment of the electric vehicle is ended. If it has not, the distance that the front wheel of the electric vehicle needs to move is fed back to the driving mechanism 4 again, and then the secondary position adjustment is performed.
[0107] In other alternative embodiments, the position detecting mechanism can also detect the position of the front wheels of the electric vehicle in the width direction of the battery replacement channel 11 at all times, and continuously feed the distance value of the front wheels of the electric vehicle that need to be moved to the driving mechanism 4 until the length direction of the electric vehicle is parallel to the length direction of the battery replacement channel 11.
[0108] In other alternative embodiments, the electric vehicle position adjusting device 3 in the present embodiment is also applicable to a frame type battery replacement station.
[0109] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the normal use of the device or element, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and operate at any time, unless otherwise stated in the text.
[0110] Although the specific embodiments of the present application are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present application is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present application, and such changes and modifications fall within the protection scope of the present application.
Claims
1. A battery swap station comprising a battery swap room and a charging room, the battery swap room comprising a battery swap passage for battery pack replacement of an electric vehicle, the charging room being configured to charge the battery pack, the charging room being disposed on at least one side of the battery swap room in a width direction of the battery swap passage, characterized in that, The battery swap station further comprises an electric vehicle position adjusting device, the electric vehicle position adjusting device comprising a driving mechanism and a transmission mechanism; The driving mechanism is arranged in the charging room, part of the transmission mechanism is arranged in the charging room and connected with the driving mechanism, and part of the transmission mechanism is arranged in the battery swap channel and acts on the front wheels or rear wheels of the electric vehicle; the driving mechanism is used to control the transmission mechanism to drive the front wheels or rear wheels of the electric vehicle to move along the width direction of the battery swap channel, so as to rotate the electric vehicle on the horizontal plane. 2.The battery swap station of claim 1, wherein, The battery swap station comprises a charging box, the charging box surrounds the charging room, the charging box comprises a support beam at the bottom thereof, the support beam extends in the horizontal direction, and the electric vehicle position adjusting device is located between the upper end surface and the lower end surface of the support beam in the height direction of the battery swap channel. 3.The battery swapping station of claim 2, wherein, The transmission mechanism comprises a movable plate, one end of the movable plate is connected with the driving mechanism, and the other end of the movable plate penetrates through the support beam and extends into the battery swap channel, and the movable plate is used to carry the front wheels or rear wheels of the electric vehicle. 4.The battery swapping station of claim 3, wherein, The transmission mechanism comprises a guide assembly, the guide assembly comprises a slider and a slide rail matched with each other; the slider is connected with the driving mechanism, and the movable plate is connected with the slider; the slide rail is arranged above the slider and connected with the charging box, and the slide rail extends along the width direction of the battery swap channel. 5.The battery swap station of claim 4, wherein, The electric vehicle position adjusting device further comprises a fixed support, the fixed support is arranged above the guide assembly, and the fixed support is connected with the charging box; the lower end surface of the fixed support is recessed upward to form a receiving groove, and at least part of the slide rail is arranged in the receiving groove, and the slide rail is connected with the fixed support. 6.The battery swapping station of claim 4, wherein, The guide assembly further comprises a support seat extending along the width direction of the battery swap channel, the slider is fixed on the upper end surface of the support seat and located at one end of the support seat away from the battery swap channel in the width direction of the battery swap channel, and the movable plate is connected with the support seat. 7.The battery swapping station of claim 6, wherein, The support beam comprises a side beam, the side beam is a hollow structure, the side beam extends along the length direction of the battery swap channel and is located at one end of the charging box facing the battery swap room in the width direction of the battery swap channel; The side beam is provided with an avoiding hole, the avoiding hole comprises a first avoiding hole and a second avoiding hole; the first avoiding hole penetrates through both ends of the side beam in the width direction of the battery swap channel, and the first avoiding hole is used to accommodate the movable plate; the second avoiding hole penetrates through at least one end of the side beam away from the battery swap room in the width direction of the battery swap channel, and the second avoiding hole is used to accommodate the support seat. 8.The battery swapping station of claim 7, wherein, The electric vehicle position adjusting device further comprises a reinforcing plate, the reinforcing plate is arranged in the side beam and connected with both ends of the side beam in the width direction of the battery swap channel, the shape of the reinforcing plate corresponds to the shape of the avoiding hole, and the reinforcing plate is arranged at the outer edge of the avoiding hole. 9.The battery swapping station of claim 6, wherein, The driving mechanism comprises a rotary motor, a screw rod and a moving seat, the screw rod extends along the width direction of the battery replacement channel, the power output end of the rotary motor is connected with the screw rod, the moving seat is threadedly connected with the screw rod, and the support seat is connected with the moving seat. 10.The battery swapping station of claim 9, wherein, The number of the guiding assemblies is two, and the two guiding assemblies are arranged on the two sides of the moving seat in the width direction of the battery replacement channel. The electric vehicle position adjusting device further comprises a moving plate, and the moving seat and the support seats of the two guiding assemblies are connected through the moving plate. 11.The battery swapping station of claim 9, wherein, The electric vehicle position adjusting device further comprises a limiting mechanism, and the limiting mechanism is used for limiting the movement of the moving seat in the width direction of the battery replacement channel. The limiting mechanism comprises a position reaching sensor and / or a stopper. 12.The battery swapping station of claim 1, wherein, The electric vehicle position adjusting device further comprises a position detecting mechanism, the position detecting mechanism comprises a visual sensor and a control unit, a detection point is arranged on the quick replacement support of the electric vehicle, the position detecting mechanism obtains a preset value of the movement of the front wheel or the rear wheel of the electric vehicle in the width direction of the battery replacement channel by detecting the distance between the visual sensor and the detection point in the width direction of the battery replacement channel, and the control unit is used for feeding back the preset value to the driving mechanism until the length direction of the electric vehicle is parallel to the length direction of the battery replacement channel.