Filter stick disc conveying device
By installing lifting mechanisms on both sides of the belt conveyor, and using sensors to detect the number of filter rod discs and lift them up, the problem of conveyor belt wear caused by filter rod disc accumulation is solved, thus extending the service life of the conveyor belt.
Patent Information
- Application Number
- CN202520171512.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-24
AI Technical Summary
When filter rods accumulate on the conveyor belt, the increased friction causes wear on the conveyor belt and shortens its service life.
Lifting mechanisms are installed on both sides of the belt conveyor. Sensors detect the number of filter rod discs. When the preset value is reached, the support plate of the lifting mechanism rises to lift the filter rod discs, preventing them from contacting the conveyor belt and reducing friction.
It extends the service life of the conveyor belt and reduces the damage to the conveyor belt caused by friction.
Smart Images

Figure CN223673496U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter stick conveying technical field, especially in a kind of filter stick disc conveying device. BACKGROUND
[0002] In the process of cigarette processing, filter stick needs to be conveyed to cigarette wrapping machine, and filter stick is combined with tobacco section of cigarette. Among them, filter stick is stored in filter stick disc, and filter stick disc is buffered and conveyed to cigarette wrapping machine by belt conveyor. The output end of the belt conveyor is provided with a stopper, and the stopper is used to block the filter stick disc, so that the filter stick disc is accumulated on the conveying belt. When the filter stick disc accumulated on the conveying belt reaches a preset number, the downstream conveying equipment picks up all the filter stick discs from the conveying belt and conveys them to the downstream process. However, during the accumulation of filter stick disc on the conveying belt, the filter stick disc blocked by the stopper will stop moving, while the conveying belt at the bottom of the filter stick disc will still run, so the bottom of the filter stick disc will rub against the conveying belt. As the number of filter stick discs on the conveying belt increases, the friction of the filter stick disc on the conveying belt increases. This causes serious wear of the conveying belt, shortening the service life of the conveying belt. SUMMARY
[0003] The utility model discloses a filter stick disc conveying device, which can prolong the service life of the filter stick disc conveying belt.
[0004] To solve the above technical problems, the embodiment of the utility model provides a filter stick disc conveying device for conveying filter stick disc, and the conveying device comprises a belt conveyor, two lifting mechanisms, a first sensor and a control system. The output end of the belt conveyor is provided with a baffle, and the baffle is used to block the filter stick disc, so that the filter stick disc is buffered on the belt conveyor. The two lifting mechanisms are respectively arranged on the two sides of the belt conveyor along the width direction of the belt conveyor, and each lifting mechanism is arranged close to the output end. The lifting mechanism comprises a supporting plate, which can move up and down between a first position and a second position. When the supporting plate is located at the first position, the upper surface of the supporting plate is higher than the upper surface of the conveying belt of the belt conveyor. When the supporting plate is located at the second position, the upper surface of the supporting plate is lower than the upper surface of the conveying belt. Along the width direction of the belt conveyor, both ends of the filter stick disc are located outside the conveying belt, and the projections of both ends of the filter stick disc in the vertical direction fall on the supporting plates of the two lifting mechanisms. The first sensor is located on the upstream side of the lifting mechanism along the conveying direction of the filter stick disc. When the filter stick disc passes through the first sensor, the first sensor can output a first signal. The control system is electrically connected with the first sensor and the lifting mechanism, and the control system can receive the first signal and count the number of the first signal. When the number of the first signal is equal to a first preset value, the control system can control the supporting plate to move to the first position.
[0005] Optionally, the lifting mechanism comprises:
[0006] a cylinder arranged on the side of the belt conveyor;
[0007] a support plate connected to the driving end of the cylinder, the cylinder being configured to drive the support plate to move between the first position and the second position.
[0008] Optionally, the lifting mechanism comprises two cylinders, the two cylinders being arranged along the length direction of the belt conveyor and spaced apart from each other; and the two cylinders are arranged close to the two ends of the support plate along the length direction.
[0009] Optionally, the control system comprises a first counter, the first counter being electrically connected to the first sensor, the first counter being configured to count up by one when receiving the first signal and reset when the number of the first signals is greater than a first preset value.
[0010] Optionally, the first preset value is 8.
[0011] Optionally, the conveying device further comprises a second sensor.
[0012] The second sensor is arranged on the upstream side of the first sensor along the conveying direction of the filter rod disc, and the second sensor is configured to output a second signal when the filter rod disc passes through the second sensor.
[0013] The second sensor is electrically connected to the control system, the control system being configured to receive the second signal and count the number of the second signals; and the control system is configured to control the support plate to move to the second position when the number of the second signals is equal to a second preset value.
[0014] Optionally, the control system further comprises a second counter, the second counter being electrically connected to the second sensor, the second counter being configured to count up by one when receiving the second signal and reset when the number of the second signals is greater than the second preset value.
[0015] Optionally, the second preset value is 15.
[0016] Optionally, the first sensor and the second sensor are both proximity switches.
[0017] Optionally, the support plate is made of steel plate.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] The embodiment of the utility model discloses a lifting mechanism is arranged on the both sides of the belt conveyor, and the first sensor is used to detect the filter stick disc running to the upper side of the lifting mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The structure view of the conveying device provided by the embodiment of the utility model is shown.
[0021] Figure 2 The top view of the conveying device provided by the embodiment of the utility model is shown.
[0022] Reference signs:
[0023] 1. belt conveyor, 2. baffle, 3. filter stick disc, 4. lifting mechanism, 5. conveying belt, 6. supporting plate, 7. first sensor, 8. air cylinder, 9. second sensor. DETAILED DESCRIPTION
[0024] The embodiments of the utility model will be described by specific examples below, and those skilled in the art can easily understand other advantages and effects of the utility model from the content disclosed in the description. Although the description of the utility model will be introduced together with the preferred embodiments, this does not mean that the features of the utility model are limited to the embodiments. On the contrary, the purpose of introducing the utility model together with the embodiments is to cover other options or modifications that can be extended based on the claims of the utility model. In order to provide a deep understanding of the utility model, many specific details will be included in the following description. The utility model can also be implemented without using these details. In addition, in order to avoid confusion or obscure the focus of the utility model, some specific details will be omitted in the description. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0025] It should be noted that in the present specification, similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0026] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "bottom" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, and are merely for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0027] The terms "first", "second", and the like are merely used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0028] In the description of the embodiments, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments can be understood according to the specific circumstances.
[0029] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be further described in detail below with reference to the drawings.
[0030] The embodiments of the utility model provide a filter rod disc conveying device for conveying filter rod discs 3, as shown in Figure 1 and Figure 2 , the conveying device comprises a belt conveyor 1, two lifting mechanisms 4, a first sensor 7 and a control system. Among them, the output end of the belt conveyor 1 is provided with a baffle 2, and the baffle 2 is used to block the filter rod disc 3, so that the filter rod disc 3 is buffered on the belt conveyor 1. Two lifting mechanisms 4 are respectively arranged on both sides of the belt conveyor 1 along the width direction of the belt conveyor 1 (as shown in the X direction in Figure 1 and Figure 2 ), and each lifting mechanism 4 is arranged close to the output end; the lifting mechanism 4 comprises a supporting plate 6, and the supporting plate 6 can move up and down between a first position and a second position. When the supporting plate 6 is located at the first position, the upper surface of the supporting plate 6 is higher than the upper surface of the conveying belt 5 of the belt conveyor 1. When the supporting plate 6 is located at the second position, the upper surface of the supporting plate 6 is lower than the upper surface of the conveying belt 5. Along the width direction of the belt conveyor 1, both ends of the filter rod disc 3 are located outside the conveying belt 5, and the projection of both ends of the filter rod disc 3 in the vertical direction falls on the supporting plate 6 of the two lifting mechanisms 4. The first sensor 7 is located on the upstream side of the lifting mechanism 4 along the conveying direction of the filter rod disc 3 (as shown in the Z direction in Figure 1 and Figure 2 ), and the control system is connected to the first sensor 7 and the two lifting mechanisms 4. Figure 2When the filter rod disc 3 passes the first sensor 7, the first sensor 7 can output a first signal. The control system is electrically connected with the first sensor 7 and the lifting mechanism 4, and can receive the first signal and count the number of the first signal. When the number of the first signal is equal to a first preset value, the control system can control the support plate 6 to move to the first position.
[0031] Specifically, the upstream device places the produced filter rod disc 3 on the input end of the conveyor belt 5, and the conveyor belt 5 drives the filter rod disc 3 to move to the output end. When the filter rod disc 3 passes the first sensor 7, the first sensor 7 outputs a first signal to the control system, and the control system determines the number of the filter rod disc 3 above the lifting mechanism 4 by counting the number of the first signal. When the filter rod disc 3 runs to the output end of the conveyor belt 5, the baffle 2 can block the filter rod disc 3 from falling off from the output end, so that the filter rod disc 3 remains on the conveyor belt 5. The filter rod disc 3 that reaches the output end first can block the subsequent filter rod disc 3, so that the filter rod disc 3 accumulates on the conveyor belt 5. When the control system receives the first signal reaching the first preset value, i.e., the number of the filter rod disc 3 accumulated above the driving mechanism reaches the first preset value, the control system controls the lifting mechanism 4 to move the support plate 6 to the first position, so as to lift the plurality of filter rod discs 3 above the support plate 6, preventing the filter rod discs 3 from generating pressure and friction on the conveyor belt 5. Subsequently, the filter rod discs 3 stay on the support plate 6 for a period of time to wait for the subsequent filter rod discs 3 to be buffered on the conveyor belt 5 one by one. When the buffered filter rod discs 3 on the conveyor belt 5 reach a preset number, the control system controls the lifting mechanism 4 to move the support plate 6 to the second position, so as to put the filter rod discs 3 on the support plate 6 back on the conveyor belt 5, and then the operator takes out the filter rod discs 3 buffered on the conveyor belt 5 together.
[0032] By using the above technical scheme, the lifting mechanism 4 can be used to lift the filter rod disc 3 accumulated on the output end in the early stage, so that the filter rod disc 3 is separated from the conveyor belt 5 in the process of waiting for the filter rod disc 3 accumulated in the late stage, thereby preventing the filter rod disc 3 on the conveyor belt 5 from generating too much pressure and friction on the conveyor belt 5, and prolonging the service life of the conveyor belt.
[0033] Further, the lifting mechanism 4 includes a cylinder 8 and the support plate 6. The cylinder 8 is arranged on the side of the belt conveyor 1. The support plate 6 is connected with the driving end of the cylinder 8, and the cylinder 8 is used to drive the support plate 6 to move between the first position and the second position. Specifically, the electric control unit of the cylinder 8 is electrically connected with the control system, and the control system can control the driving end of the cylinder 8 to extend when the number of the first signal is equal to the first preset value, so as to drive the support plate 6 to move to the first position. In addition, the control system can control the cylinders 8 of the lifting mechanisms 4 on both sides of the conveyor belt 5 to start and stop at the same time, so as to prevent the filter rod disc 3 from tilting in the width direction.
[0034] Furthermore, the lifting mechanism 4 includes two cylinders 8, which are positioned along the length of the belt conveyor 1. Figure 1 and Figure 2 The two cylinders 8 are spaced apart (as shown in the Y direction); and they are respectively located near the two ends of the support plate 6 along its length. Specifically, the two cylinders 8 are of the same model and have the same installation height, and the control system can control the two cylinders 8 to start and stop simultaneously. Using two cylinders 8 to support the two ends of the support plate 6 can improve the stability of the support plate 6 and prevent the support plate 6 from shaking and tilting.
[0035] Furthermore, the control system includes a first counter electrically connected to a first sensor 7. The first counter increments by 1 upon receiving a first signal and resets to zero when the number of first signals exceeds a first preset value. Specifically, the first preset value is 8, and the detection end of the first sensor 7 faces the buffer position of the 9th filter rod disk 3. After the first 8 filter rod disks 3 reach the output end, they are arranged in sequence abutting against each other. At this time, the lifting mechanism 4 lifts these 8 filter rod disks 3 to a first position, disengaging them from the conveyor belt 5. When the 9th filter rod disk 3 reaches the output end, it abuts against the 8th filter rod disk 3. At this time, the first detector detects the 9th filter rod disk 3 and outputs a first signal. The first counter automatically resets to zero upon receiving the 9th first signal, so as to continue counting after the conveyor belt 5 is emptied. Since the 9th filter rod disk 3 remains within the detection area of the first sensor 7, the first sensor 7 no longer outputs a first signal before the 9th filter rod disk 3 leaves the detection area. When the filter rod discs 3 on conveyor belt 5 accumulate to the second preset value, the control system reminds the operator to remove all the filter rod discs 3 from conveyor belt 5, thus clearing the upper surface of conveyor belt 5. This cycle continues, with subsequent filter rod discs 3 accumulating at the output end, and the first counter begins the next round of counting.
[0036] Further, the conveying device further comprises a second sensor 9; the second sensor 9 is located on the upstream side of the first sensor 7 along the conveying direction of the filter rod disc 3, and the second sensor 9 can output a second signal when the filter rod disc 3 passes through the second sensor 9; the second sensor 9 is electrically connected with the control system, the control system can receive the second signal and count the number of the second signal; when the number of the second signal is equal to a second preset value, the control system can control the supporting plate 6 to move to the second position. Specifically, the second preset value is 15, when the accumulated filter rod discs 3 on the conveying belt 5 reach 15, the control system reminds the operator to take away the accumulated filter rod discs 3 on the conveying belt 5. The operator can use a manual, semi-automatic or automatic picking device to clamp 15 filter rod discs 3 at a time and move to the downstream process. When the accumulated filter rod discs 3 on the conveying belt 5 reach 15, the first to eighth filter rod discs 3 are located on the raised supporting plate 6, and the ninth to fifteenth filter rod discs 3 are located on the upper surface of the conveying belt 5. In order to facilitate the operator to clamp all the filter rod discs 3, it is necessary to place the first to eighth filter rod discs 3 on the conveying belt 5 in alignment with the ninth to fifteenth filter rod discs 3, so as to prevent the filter rod discs 3 from being unbalanced in force during clamping.
[0037] Further, the control system further comprises a second counter, the second counter is electrically connected with the second sensor 9, the second counter can count plus 1 when receiving the second signal, and clear zero when the number of the second signal is greater than the second preset value, so as to continue counting after the conveying belt 5 is emptied.
[0038] Further, the first sensor 7 and the second sensor 9 are both proximity switches, and the supporting plate 6 is made of steel plate.
[0039] Although the utility model has been illustrated and described with reference to certain preferred embodiments thereof, it should be understood by those skilled in the art that the above content is a further detailed description of the utility model in combination with specific embodiments, and the specific implementation of the utility model cannot be limited to these descriptions. Those skilled in the art can make various changes in form and details, including making a number of simple inferences or substitutions, without departing from the spirit and scope of the utility model.
Claims
1. A filter rod pad conveying device for conveying a filter rod pad, characterized by, The conveying device comprises: A belt conveyor, an output end of which is provided with a baffle for blocking the filter rod disc so as to buffer the filter rod disc on the belt conveyor; Two lifting mechanisms, each of which is arranged on a side of the belt conveyor along a width direction of the belt conveyor and is arranged close to the output end; each of the lifting mechanisms comprises a supporting plate, which is movable up and down between a first position and a second position; when the supporting plate is located at the first position, an upper surface of the supporting plate is higher than an upper surface of a conveying belt of the belt conveyor; when the supporting plate is located at the second position, the upper surface of the supporting plate is lower than the upper surface of the conveying belt; along the width direction of the belt conveyor, both ends of the filter rod disc are located outside the conveying belt, and projections of the both ends of the filter rod disc along a vertical direction fall on the supporting plates of the two lifting mechanisms; A first sensor, which is located on an upstream side of the lifting mechanisms along a conveying direction of the filter rod disc; when the filter rod disc passes through the first sensor, the first sensor can output a first signal; A control system, which is electrically connected with the first sensor and the lifting mechanisms; the control system can receive the first signal and count a number of the first signal; when the number of the first signal is equal to a first preset value, the control system can control the supporting plate to move to the first position.
2. The delivery device of claim 1, wherein, The lifting mechanism comprises: A pneumatic cylinder, which is arranged on a side of the belt conveyor; The supporting plate is connected with a driving end of the pneumatic cylinder; the pneumatic cylinder is used to drive the supporting plate to move between the first position and the second position.
3. The delivery device of claim 2, wherein, The lifting mechanism comprises two pneumatic cylinders, which are arranged at intervals along a length direction of the belt conveyor; and the two pneumatic cylinders are arranged close to two ends of the supporting plate along the length direction respectively.
4. The delivery device of claim 3, wherein, The control system comprises a first counter, which is electrically connected with the first sensor; the first counter can count plus 1 when the first signal is received, and clear zero when the number of the first signal is greater than the first preset value.
5. The delivery device of claim 4, wherein, The first preset value is 8.
6. The delivery device of claim 5, wherein, The conveying device further comprises a second sensor; Along the conveying direction of the filter rod disc, the second sensor is located on an upstream side of the first sensor; when the filter rod disc passes through the second sensor, the second sensor can output a second signal; The second sensor is electrically connected with the control system; the control system can receive the second signal and count a number of the second signal; when the number of the second signal is equal to a second preset value, the control system can control the supporting plate to move to the second position.
7. The delivery device of claim 6, wherein, The control system further comprises a second counter, which is electrically connected with the second sensor; the second counter can count plus 1 when the second signal is received, and clear zero when the number of the second signal is greater than the second preset value.
8. The delivery device of claim 7, wherein, The second preset value is 15.
9. The delivery device of claim 8, wherein, Both the first sensor and the second sensor are proximity switches.
10. The delivery device of claim 9, wherein, The supporting plate is made of a steel plate.