Material taking and placing mechanism for processing simulated Christmas tree leaves
By designing linear and rotary material handling mechanisms and utilizing pneumatic chucks and motor control, the problem of manual intervention in the processing of simulated Christmas tree leaves was solved, achieving automated conveying and improving work efficiency.
Patent Information
- Application Number
- CN202520186065.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-06
AI Technical Summary
In the current process of processing simulated Christmas tree leaves, the operation between the leaf pulling machine and the leaf cutting machine lacks automation and requires manual intervention, which is time-consuming, labor-intensive, and occupies a large operating space, thus affecting the overall operation efficiency.
A material handling mechanism including a linear material handling mechanism and a rotary material handling mechanism was designed. Using pneumatic chucks and motor control, the long pine branches are automatically transferred between the leaf pulling machine and the leaf cutting machine. The process is coordinated by a stroke controller to reduce manual intervention.
It has achieved full automation in the processing of simulated Christmas tree leaves, saving transmission time, reducing operating space, and improving overall work efficiency.
Smart Images

Figure CN223673765U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to take and put material mechanism technical field of simulation christmas tree leaf processing, specifically point to a kind of take and put material mechanism of simulation christmas tree leaf processing. BACKGROUND
[0002] The processing of simulation christmas tree leaf needs to use leaf pulling machine and leaf cutting machine, PVC strip is first input into leaf pulling machine, the middle of PVC strip (cut into needle leaf shape on both sides) is threaded with iron wire and output, the needle leaf shape long strip is referred to as long pine strip below, since long pine strip is output from leaf pulling machine and then input into leaf cutting machine, it usually needs manual carrying and manual head changing to feed, the current industry generally uses the method that a travelling crane frame is arranged between leaf pulling machine and leaf cutting machine, electric travelling crane is installed on the travelling crane frame, bracket is provided on the travelling crane, pneumatic chuck is mounted on the bracket. When long pine strip is output from leaf pulling machine, pneumatic chuck clamps the front end of long pine strip, then electric travelling crane walks along the travelling crane frame to pull out long pine strip, when long pine strip is pulled to a set length, the front end of leaf pulling machine is cut off, the pneumatic chuck of travelling crane is loosened, long pine strip is placed on the ground, then long pine strip on the ground is manually carried to the side of leaf cutting machine and fed into leaf cutting machine after head changing. Obviously, the operation process between current leaf pulling machine and leaf cutting machine is not automated, needs manual participation, has problems of time-consuming and laborious, large operation space occupation, which affects the overall operation efficiency of simulation christmas tree leaf processing. SUMMARY
[0003] The utility model aims at providing a kind of take and put material mechanism of simulation christmas tree leaf processing to solve the problems presented in the above background.
[0004] To solve the above technical problems, the utility model provides the following technical scheme:
[0005] The utility model discloses a kind of take and put material mechanism of simulation christmas tree leaf processing, including linear take and put material mechanism, the linear take and put material mechanism includes travelling crane, chuck support one, the chuck support one is fixed on travelling crane, the travelling crane is equipped with motor one, the motor one controls travelling crane to move on travelling crane frame, the chuck support one is equipped with pneumatic chuck one;
[0006] Further including rotary take and put material mechanism, the rotary take and put material mechanism includes seat frame, chuck support two, the seat frame is fixed and placed in one end of travelling crane frame, the chuck support two is rotationally connected with seat frame, the seat frame one end is equipped with motor two, the motor two controls chuck support two to rotate in vertical plane, the chuck support two is equipped with pneumatic chuck two.
[0007] As improvement, the pneumatic chuck one, pneumatic chuck two structure is same, is controlled by self-owned cylinder to clamp and place.
[0008] As improvement, it further comprises a stroke controller, which is electrically connected with the pneumatic chuck one, the pneumatic chuck two, the motor one and the motor two.
[0009] As improvement, the vehicle frame is fixedly arranged between the leaf cutting machine and the leaf pulling machine.
[0010] As improvement, the pneumatic chuck one has a plurality of distributed ones, and the pneumatic chuck two has a plurality of distributed ones.
[0011] The utility model discloses compared with prior art has the advantages that without changing the existing equipment, increase the rotation material taking and placing mechanism, realize the full automation of the simulation christmas tree leaf processing, save the transmission time of long pine strip between the leaf pulling machine and the leaf cutting machine, do not need the worker to participate, reduce the operation space, improve the whole operation efficiency of the simulation christmas tree leaf processing. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, below listed drawing only some structural schematic diagram of the utility model, but not all.
[0013] Figure 1 It is the structure schematic diagram of the rotation material taking and placing mechanism of the utility model Figure 1 .
[0014] Figure 2 It is the structure schematic diagram of the rotation material taking and placing mechanism of the utility model Figure 2 .
[0015] Figure 3 It is the structure schematic diagram of the straight line material taking and placing mechanism of the utility model.
[0016] Figure 4 It is the structure schematic diagram of the chuck support one and the pneumatic chuck one of the utility model.
[0017] Figure 5 It is the use state of the material taking and placing mechanism of the utility model Figure 1 .
[0018] Figure 6 It is the use state of the material taking and placing mechanism of the utility model Figure 2 .
[0019] Figure 7 It is the use state of the material taking and placing mechanism of the utility model Figure 3 .
[0020] Figure 8 It is the use state of the material taking and placing mechanism of the utility model Figure 4 .
[0021] Reference signs:
[0022] Traveling crane 1; chuck support one 2; motor one 3; traveling crane frame 4; pneumatic chuck one 5; seat frame 6; chuck support two 7; motor two 8; pneumatic chuck two 9; leaf cutting machine 10; leaf pulling machine 11; DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] In the description of the embodiments of the present application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like appear, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0025] In addition, if the terms "first", "second", "third" and the like appear, they are only used for differentiation in description and cannot be understood as indicating or implying relative importance. If the terms "horizontal", "vertical", "overhanging" and the like appear, they do not mean that the component must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0026] In the description of the embodiments of the present application, if the terms "a plurality of", "several" appear, they represent at least two.
[0027] In the description of the embodiments of the present application, it should also be noted that unless otherwise explicitly specified and limited, if the terms "set", "install", "connect", "connect" appear, they should be understood in a broad sense, for example, they can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0028] The present embodiment is combined with the accompanying Figures 1 to 8The application discloses a taking and placing mechanism for processing imitation Christmas tree leaves.
[0029] The taking and placing mechanism for processing imitation Christmas tree leaves comprises a linear taking and placing mechanism, wherein the linear taking and placing mechanism comprises a travelling crane 1 and a chuck support 2, the chuck support 2 is fixed on the travelling crane 1, the travelling crane 1 is provided with a motor 3, the motor 3 controls the travelling crane 1 to move on a travelling crane frame 4, and the chuck support 2 is provided with a pneumatic chuck 5.
[0030] The taking and placing mechanism further comprises a rotary taking and placing mechanism, wherein the rotary taking and placing mechanism comprises a seat frame 6 and a chuck support 7, the seat frame 6 is fixed on one end of the travelling crane frame 4, the chuck support 7 is rotationally connected with the seat frame 6, one end of the seat frame 6 is provided with a motor 8, the motor 8 controls the chuck support 7 to rotate in a vertical plane, and the chuck support 7 is provided with a pneumatic chuck 9.
[0031] The pneumatic chucks 5 and 9 are the same in structure and control the clamping and placing actions through self-provided air cylinders.
[0032] The taking and placing mechanism further comprises a stroke controller, and the stroke controller is electrically connected with the pneumatic chucks 5 and 9 and the motors 3 and 8.
[0033] The travelling crane frame 4 is fixed between a leaf cutting machine 10 and a leaf pulling machine 11.
[0034] The pneumatic chucks 5 and 9 are distributed in rows.
[0035] In the specific implementation, before the equipment is used in a flow production, the positions of the linear taking and placing mechanism and the rotary taking and placing mechanism and the stroke controller can be tested and debugged, and the stroke controller is used in cooperation with the leaf cutting machine 10 and the leaf pulling machine 11.
[0036] In the initial state, the travelling crane frame 4 is fixed between the leaf cutting machine 10 and the leaf pulling machine 11, the rotary taking and placing mechanism is close to the leaf pulling machine 11, the linear taking and placing mechanism is located in the front part of the rotary taking and placing mechanism, the pneumatic chuck 9 is opened upwards, and the pneumatic chuck 5 is opened downwards and is located lower than the pneumatic chuck 9. Figure 5 ;
[0037] When the leaf pulling machine 11 outputs an imitation Christmas tree leaf strip (long pine strip), the leaf strip first passes through the pneumatic chuck 9, at this moment, the pneumatic chuck 9 is opened to hold the leaf strip, the leaf strip continuously moves forward until passing through the pneumatic chuck 5, then the pneumatic chuck 5 clamps the front end of the leaf strip, at the same time, the motor 3 is started, the travelling crane 1 moves forward along the travelling crane frame 4 until the pneumatic chuck 5 pulls out the whole leaf strip from the leaf pulling machine 11, and the travelling crane 1 stops. Figure 6 ;
[0038] Then the pneumatic chuck two 9 clamps the rear end of the blade, and then the pneumatic chuck one 5 opens, and the front end of the blade falls to the ground, and then the motor one 3 starts, the travelling crane 1 moves backward along the travelling crane frame 4 to retreat, and at the same time, the motor two 8 starts, and the chuck support two 7 rotates counterclockwise by 180 degrees to twist the rear end of the blade, and when the pneumatic chuck one 5 returns to the initial state at the front part of the rotary taking and placing mechanism, it can clamp the rear end of the blade directly, like Figure 7 ;
[0039] Then the pneumatic chuck two 9 opens, and then the motor two 8 starts, and the chuck support two 7 rotates clockwise by 180 degrees, and the pneumatic chuck two 9 returns to the initial state of opening upward, and at the same time, the motor one 3 starts, and the travelling crane 1 moves forward along the travelling crane frame 4 until the pneumatic chuck one 5 sends the rear end of the blade into the leaf cutting machine 10, and stops, like Figure 8 ;
[0040] Then the pneumatic chuck one 5 opens, and the blade enters the leaf cutting machine 10 to perform the leaf cutting operation, and the motor one 3 starts, and the travelling crane 1 moves backward along the travelling crane frame 4 to return to the initial state, like Figure 5 , and the taking and placing process of one piece of the simulation Christmas tree blade is completed.
[0041] The plurality of pneumatic chucks one 5 and the plurality of pneumatic chucks two 9 can be simultaneously actuated through electromagnetic valves, and the taking and placing process of multiple pieces of the simulation Christmas tree blade can be completed at one time.
[0042] The above describes the utility model and its implementation mode, and the description is not restrictive, and the actual protection scope is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.
Claims
1. An artificial Christmas tree leaf processing pick-and-place mechanism, comprising a linear pick-and-place mechanism, the linear pick-and-place mechanism comprising a trolley (1) and a chuck support I (2), the chuck support I (2) being fixed to the trolley (1), the trolley (1) being provided with a motor I (3), the motor I (3) controlling the movement of the trolley (1) on a trolley frame (4), the chuck support I (2) being provided with a pneumatic chuck I (5), characterized in that it further comprises a rotary pick-and-place mechanism, the rotary pick-and-place mechanism comprising a seat frame (6) and a chuck support II (7), the seat frame (6) being fixedly placed at one end of the trolley frame (4), the chuck support II (7) being rotationally connected to the seat frame (6), one end of the seat frame (6) being provided with a motor II (8), the motor II (8) controlling the rotation of the chuck support II (7) in the vertical plane, the chuck support II (7) being provided with a pneumatic chuck II (9). The pneumatic chuck I (5) and the pneumatic chuck II (9) have the same structure and control the clamping and releasing actions through the self-provided air cylinder.
2. The mechanism for taking and placing material for processing the leaves of a simulated Christmas tree according to claim 1, characterized in that, The mechanism further comprises a stroke controller, the stroke controller being electrically connected to the pneumatic chuck I (5), the pneumatic chuck II (9), the motor I (3) and the motor II (8).
3. The mechanism for taking and placing material for processing the leaves of a simulated Christmas tree according to claim 1, characterized in that, The trolley frame (4) is fixedly placed between a leaf cutting machine (10) and a leaf pulling machine (11).
4. The mechanism for taking and placing material for processing the leaves of a simulated Christmas tree according to claim 1, characterized in that, The pneumatic chuck I (5) has a plurality of pneumatic chucks arranged in a row, and the pneumatic chuck II (9) has a plurality of pneumatic chucks arranged in a row.
5. The mechanism for taking and placing material for processing the leaves of a simulated Christmas tree according to claim 1, characterized in that,