Plunger and funnel placing and taking device for water gap production

By designing an automated plunger and funnel loading and unloading device, and utilizing electromagnets and a rotary lifting mechanism to automate the operation of the plunger and funnel, the problem of low efficiency in sprue production has been solved, and production efficiency has been improved.

CN223673794UActive Publication Date: 2025-12-16ZIBO SHUANGMA NEW MATERIAL TECH STOCK HLDG CO LTD +1
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Patent Information

Application Number
CN202423243761.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-16
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The lack of automated plunger and funnel loading/unloading devices in the current sprue production process leads to low production efficiency.

Method used

A device comprising a base, a support assembly, an electromagnet for release and retrieval, a gripper assembly, and a lifting assembly is designed. The device utilizes the magnetic properties of the electromagnet to achieve automated release and return of the plunger and funnel, and combines a rotation and lifting mechanism to achieve fully automated operation.

Benefits of technology

It enables automated removal and replacement of plungers and funnels, improving production efficiency and meeting the needs of modern automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of nozzle production, and particularly relates to a nozzle production plunger and funnel placing and taking device which comprises a base, a supporting assembly, a placing and taking electromagnet, a clamping jaw assembly and a lifting assembly, the supporting assembly is rotationally installed on the base, and the clamping jaw assembly and the lifting assembly are both connected to the supporting assembly. The placing and taking electromagnet is connected to the lifting assembly, the clamping jaw assembly is arranged below the placing and taking electromagnet, a placing platform is arranged on one side of the base, and magnetic metal materials are arranged on the plunger and the funnel. In the process of taking the plunger or the funnel, the clamping jaw assembly clamps the rubber sleeve so that the electromagnet can be conveniently placed and taken to pull out the plunger or the funnel, the automatic part taking device is simple in structure, the whole part taking and putting-back process is full-automatic, and production efficiency is improved; and the placing platform is arranged on one side of the base, and the parts taken by the taking electromagnet can be temporarily placed on the placing platform, so that the taking electromagnet can be vacated to continue other operations.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the water gap production technical field, concretely relates to a kind of putting and taking device of plunger and hopper for water gap production. BACKGROUND

[0002] In the water gap production process, need to use rubber sleeve to form, and the upper opening of rubber sleeve is provided with plunger, after plunger is pulled out, raw material is added into rubber sleeve from the upper opening of rubber sleeve, then plunger is inserted into the upper opening of rubber sleeve to seal, finally rubber sleeve is sent to form. With the continuous development of science and technology, water gap production process is more and more automated, so a kind of putting and taking device of plunger and hopper for automatic water gap production is needed to realize the pulling and inserting of plunger in rubber sleeve upper opening. UTILITY MODEL CONTENTS

[0003] The utility model aims at overcoming the insufficient of prior art, provide a kind of putting and taking device of plunger and hopper for water gap production, can realize the pulling and inserting of plunger, improve production efficiency.

[0004] To realize the above-mentioned purpose, the technical scheme that the utility model employs is: a kind of putting and taking device of plunger and hopper for water gap production, including base, support assembly, putting and taking electromagnet, jaw assembly and lifting assembly, support assembly is rotatably installed on base, jaw assembly and lifting assembly are all connected on support assembly, putting and taking electromagnet is connected on lifting assembly, jaw assembly is set in the lower of putting and taking electromagnet, placing platform is provided on the side of base, plunger and hopper are provided with magnetic metal material.

[0005] Preferably, the lifting assembly includes a rotating power component and a taking screw rod, the rotating power component is installed on the support assembly, and the taking screw rod is vertically screwed on the support assembly, and the rotating power component is connected with the taking screw rod.

[0006] Preferably, the rotating power component is a taking motor, and the taking motor is connected with the taking screw rod through a speed reducer.

[0007] Preferably, the support assembly includes two support arms and a stand connected with each other, one end of the two support arms is connected with the stand in a lifting manner, and the putting and taking electromagnet and the jaw assembly are arranged at the other end of the two support arms.

[0008] Preferably, a lifting motor and a lifting screw rod are arranged on the stand, the lifting screw rod is vertically arranged, and one end of the two support arms is screwed on the lifting screw rod.

[0009] Preferably, a rotating motor is arranged on the base, and the rotating motor is connected with the lower end of the stand through a transmission assembly.

[0010] Preferably, the transmission assembly comprises a rotating pinion and a rotating gear wheel engaged with each other, the rotating pinion is connected to the output end of the rotating motor, and the rotating gear wheel is fixedly connected to the lower end of the column.

[0011] Preferably, the clamping jaw assembly comprises a first clamping jaw and a second clamping jaw mounted on the mounting plate, the first clamping jaw and the second clamping jaw are symmetrically arranged at the end of the mounting plate, the inner side of the first clamping jaw and the second clamping jaw is in a circular arc shape, and the first clamping jaw and the second clamping jaw are connected with a clamping rotating power element.

[0012] Preferably, the base is arranged in the inner ring of the rotating disc, the rubber sleeve is arranged on the rotating disc, and the plunger or the funnel is arranged on the upper port of the rubber sleeve.

[0013] Preferably, a magnetic metal material is arranged on the upper side of the plunger, and a suction block made of a magnetic metal material is arranged on one side of the funnel.

[0014] Compared with the prior art, the technical scheme has the following beneficial effects:

[0015] 1. The utility model discloses a base, a supporting assembly, a taking and placing electromagnet, a clamping jaw assembly and a lifting assembly, the lifting assembly drives the taking and placing electromagnet to descend, after the taking and placing electromagnet fixes the part that needs to be taken, the lifting assembly drives the taking and placing electromagnet to rise, the taking and placing electromagnet takes the part that needs to be taken away, when needing to put back the part, the lifting assembly drives the taking and placing electromagnet to descend, and the taking and placing electromagnet puts back the part again, in the process of taking the plunger or the funnel, the clamping jaw assembly clamps the rubber sleeve so as to pull out the plunger or the funnel of the taking and placing electromagnet, the whole part taking and putting back process is fully automatic, adapts to the trend of current automatic production, and the production efficiency is improved, the supporting assembly is rotatably installed on the base, a placing platform is arranged on one side of the base, and the part taken by the taking and placing electromagnet can be temporarily placed on the placing platform, so as to empty the taking and placing electromagnet to continue other operations.

[0016] 2. The electromagnetic iron is controlled to flexibly attract the part according to the magnetic characteristic of the electromagnetic iron energization.

[0017] 3. The supporting arm is liftable and is connected to the fixed assembly, so that the height of the taking and placing electromagnet is larger, and the use is more flexible. DRAWINGS

[0018] Figure 1 It is a structural schematic view of the utility model.

[0019] Figure 2 It is a structural schematic view of the utility model in use.

[0020] Figure 3 It is Figure 2 It is an enlarged view of A in the middle.

[0021] Wherein: 1, base 2, column 3, rotating motor 4, rotating pinion 5, rotating gear 6, lifting groove 7, lifting motor 8, support arm 9, speed reducer 10, taking and placing motor 11, taking and placing lead screw 12, taking and placing electromagnet 13, placing platform 14, rubber sleeve 15, plunger 16, funnel 17, suction block 18, turntable 19, first jaw 20, second jaw 21, drive gear 22, jaw motor 23, mounting plate. DETAILED DESCRIPTION

[0022] Figures 1-3 is the best embodiment of the utility model, the following will be combined with the drawings of the utility model Figures 1-3 Further illustrate the utility model.

[0023] As Figure 1 The utility model discloses a plunger and funnel's taking and placing device for water gap production, including base 1, support component, taking and placing electromagnet 12, jaw component and lifting assembly, support component rotation is installed on base 1, and jaw component and lifting assembly are installed on support component, and taking and placing electromagnet is connected on lifting assembly, and lifting assembly drives taking and placing electromagnet to rise, and taking and placing electromagnet takes the part that needs to take away, when needing to put back the part, lifting assembly drives taking and placing electromagnet to descend, and taking and placing electromagnet puts back the part again, and jaw component clamps rubber sleeve, so that taking and placing electromagnet 12 pulls out plunger or funnel, and the whole part taking and putting back process is fully automated, and the one side of base 1 is provided with placing platform 13, and plunger 1 and funnel 16 are provided with magnetic metal material.

[0024] In the embodiment, taking and placing electromagnet 12 is fixedly connected at the lower end of lifting assembly, the part that is taken and placed is provided with magnetic metal material, utilizes the characteristic that electromagnet is energized with magnetism, controls it to take the part flexibly according to demand, when needing to take the part, taking and placing electromagnet 12 is energized, makes it attract the part and fix the part, then lifting assembly drives taking and placing electromagnet 12 to rise and take the part, when needing to put down the part, makes taking and placing electromagnet 12 de-energize, and taking and placing electromagnet 12 does not have magnetism and cannot take the part when not energized, to put down the part.In other embodiments, taking and placing electromagnet can also adopt jaw clamping or suction cup suction.

[0025] The lifting assembly comprises a rotating power element and a wire taking screw 11, the rotating power element is installed on the support assembly, the wire taking screw 11 is vertically screwed on the support assembly, and the rotating power element is connected with the wire taking screw 11. The rotating power element in the embodiment is a wire taking motor 10, the wire taking motor 10 is placed on the support assembly, the wire taking motor 10 is connected with the wire taking screw 11 through a speed reducer 9, the wire taking motor 10 works to drive the wire taking screw 11 to rotate, the wire taking screw 11 is screwed on the support assembly, and the wire taking screw 11 rotates to move linearly along the support assembly, that is, the wire taking screw 11 rises and falls along the support assembly to drive the wire taking electromagnet 12 to rise and fall.

[0026] The support assembly comprises two support arms 8 and a column 2 connected with each other, the column 2 is installed on the base 1, the column 2 is hollow, one end of the two support arms 8 connected with each other is connected to the column 2 in a lifting mode, and the wire taking electromagnet 12 and the jaw assembly are arranged at the other end of the two support arms 8. Specifically, a lifting motor 7 and a lifting screw are arranged on the column 2, the lifting motor 7 is arranged on the upper side of the column 2, the lifting screw is vertically arranged in the column 2, the lifting screw is connected to the output shaft of the lifting motor 7, the lifting motor 7 drives the lifting screw to rotate, and one end of the support arm 8 is screwed on the lifting screw. A lifting groove 6 is vertically arranged on one side of the column 2, one end of the support arm 8 passes through the lifting groove 6 to connect the lifting screw, the lifting groove 6 limits the fixed assembly to move up and down in the vertical direction, and the lifting motor 7 works to drive the lifting screw to rotate, and the support arm 8 moves up and down along with the rotation of the lifting screw.

[0027] As shown in Figure 2 , a rotating motor 3 is arranged on the base 1, the rotating motor 3 is connected with the lower end of the column 2 through a transmission assembly, the rotating motor 3 works to drive the column 2 to rotate, so that the wire taking electromagnet 12 rotates to a position, and the parts taken by the wire taking electromagnet 12 can be temporarily placed on a placing platform 13 to make room for the wire taking electromagnet 12 to continue other operations. The transmission assembly comprises a rotating small gear 4 and a rotating large gear 5 engaged with each other, the rotating small gear 4 is connected to the output end of the rotating motor 3, the rotating large gear 5 is fixedly connected to the lower end of the column 2, the rotating motor 3 works to drive the rotating small gear 4 to rotate, the rotating small gear 4 transmits power to the rotating large gear 5, and the rotating large gear 5 drives the column 2 to rotate together.

[0028] As shown in Figure 3As shown, the clamp jaw assembly includes a first clamp jaw 19 and a second clamp jaw 20 mounted on the mounting plate 23, the first clamp jaw 19 and the second clamp jaw 20 are symmetrically arranged at the end of the mounting plate 23, the inner side of the first clamp jaw 19 and the second clamp jaw 20 is arc-shaped, and the first clamp jaw 19 and the second clamp jaw 20 are connected with a clamping rotating power element. In this embodiment, the clamping rotating power element is a clamp jaw motor 22, the first clamp jaw 19 and the second clamp jaw 20 are mounted on the mounting plate 23, the mounting plate 23 is fixedly installed at the end of the support arm 8, the mounting plate 23 includes two layers of fixed plates connected at the end, a containing space is formed between the two layers of fixed plates, the clamp jaw motor 22 is mounted on the upper fixed plate of the mounting plate 23, a clamping driving gear is fixedly installed on the output shaft of the clamp jaw motor 22, a driving gear 21 is arranged on the rotating shaft of the first clamp jaw 19 and the second clamp jaw 20, the two driving gears 21 are in meshing connection with the clamping driving gear, and the clamp jaw motor 22 rotates to drive the two driving gears 21 to rotate synchronously, so that the first clamp jaw 19 and the second clamp jaw 20 synchronously perform clamping action or loosening action.

[0029] The plunger and funnel placing and taking device for water gap production in this embodiment also includes a rotating disc 18, the rubber sleeve 14 is mounted on the rotating disc 18, the plunger 15 or the funnel 16 is mounted on the upper port of the rubber sleeve 14, the base 1 is arranged in the inner circle of the rotating disc 18, the rubber sleeve 14 is rotated on the rotating disc 18 by the rotating disc 18, and the specific structure of the rotating disc 18 can refer to the Chinese utility model patent with the application number CN202210458504.2. A magnetic metal material is arranged on the upper side of the plunger 15, and a suction block 17 made of magnetic metal material is arranged on one side of the funnel 16.

[0030] The rotating disc 18 first rotates the rubber sleeve 14 with the plunger 15 to below the placing and taking electromagnet 12 for water gap production, the plunger 15 on the rubber sleeve 14 needs to be taken off, the placing and taking motor 10 works to lower the placing and taking lead screw 11 until the placing and taking electromagnet 12 contacts the plunger 15, then the placing and taking electromagnet 12 is electrified to suck and fix the plunger 15, then the placing and taking motor 10 reverses, the placing and taking lead screw 11 drives the placing and taking electromagnet 12 to lift the plunger 15, then the stand 2 turns to the placing platform 13, the placing and taking electromagnet 12 places the plunger 15 on the placing platform, then the rotating disc 18 rotates the rubber sleeve with the funnel 16 to below the placing and taking electromagnet 12, and then the placing and taking electromagnet 12 places the sucked funnel 16 on the rubber sleeve 14, and then rotates the rubber sleeve to the charging port for charging. After charging, the rubber sleeve 14 is rotated to below the placing and taking electromagnet 12 again, the placing and taking electromagnet 12 takes off the funnel 16 and rotates to the placing platform 13 for placing, the placing and taking electromagnet 12 sucks the plunger 15 on the placing platform 13 and rotates to above the rubber sleeve 14 after charging, the placing and taking electromagnet 12 lowers to insert the plunger 15 into the rubber sleeve 14 again, and the whole production process continuously repeats the above process.

[0031] The utility model discloses a novel structure, when using, rotary motor 3 work drive stand 2 rotate to the suitable position, and lift motor 7 drive support arm 8 rise or fall to the approximate suitable position, then put and take motor 10 work, put and take screw rod 11 descend along support arm 8, and put and take electromagnet 12 descend with put and take screw rod 11 to the part of needing to take, and put and take electromagnet 12 electricity absorption part, then put and take motor 10 reverse, and put and take screw rod 11 rise and take up electromagnet 12 and part of putting and taking and lift, novel structure is simple in itself, and the whole part takes and puts back the process is fully automated, adapts the trend of current automation production, and the efficiency of production has been improved.

[0032] The above is only the preferred embodiment of the utility model, and is not other forms of the utility model, and any skilled person in the art can change or modify the equivalent embodiment of equivalent change by the disclosed technical content. But, whatever does not depart from the technical scheme content of the utility model, according to the technical essence of the utility model, any simple modification, equivalent change and modification of the above embodiment still belongs to the protection scope of the technical scheme of the utility model.

Claims

1. A device for taking out a plunger and a funnel for a nozzle production, characterized in that: The device comprises a base (1), a supporting assembly, a taking and placing electromagnet (12), a clamping jaw assembly and a lifting assembly, the supporting assembly is rotatably installed on the base (1), the clamping jaw assembly and the lifting assembly are connected to the supporting assembly, the taking and placing electromagnet (12) is connected to the lifting assembly, the clamping jaw assembly is arranged below the taking and placing electromagnet (12), a placing platform (13) is arranged on one side of the base (1), and the plunger (15) and the funnel (16) are provided with magnetic metal materials.

2. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 1, characterized in that: The lifting assembly comprises a rotating power element and a taking and placing lead screw (11), the rotating power element is installed on the supporting assembly, and the taking and placing lead screw (11) is vertically and screwedly connected to the supporting assembly, and the rotating power element is connected to the taking and placing lead screw (11).

3. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 2, characterized in that: The rotating power element is a taking and placing motor (10), and the taking and placing motor (10) is connected to the taking and placing lead screw (11) through a speed reducer (9).

4. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 1, characterized in that: The supporting assembly comprises two supporting arms (8) and a stand (2) connected to each other, one end of the two supporting arms (8) is connected to the stand (2) in a lifting manner, and the taking and placing electromagnet (12) and the clamping jaw assembly are arranged at the other ends of the two supporting arms (8).

5. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 4, characterized in that: A lifting motor (7) and a lifting lead screw are arranged on the stand (2), the lifting lead screw is vertically arranged, and one end of the two supporting arms (8) is screwedly connected to the lifting lead screw.

6. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 1, characterized in that: A rotating motor (3) is arranged on the base (1), and the rotating motor (3) is connected to the lower end of the stand (2) through a transmission assembly.

7. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 6, characterized in that: The transmission assembly comprises a rotating small gear (4) and a rotating large gear (5) engaged with each other, the rotating small gear (4) is connected to the output end of the rotating motor (3), and the rotating large gear (5) is fixedly connected to the lower end of the stand (2).

8. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 1, characterized in that: The clamping jaw assembly comprises a first clamping jaw (19) and a second clamping jaw (20) installed on a mounting plate (23), the first clamping jaw (19) and the second clamping jaw (20) are symmetrically arranged at the ends of the mounting plate (23), the inner sides of the first clamping jaw (19) and the second clamping jaw (20) are in arc shapes, and the first clamping jaw (19) and the second clamping jaw (20) are connected to clamping rotating power elements.

9. The inserting and extracting device of a plunger and a funnel for a nozzle production according to claim 1, characterized in that: A turntable (18) is further arranged, a rubber sleeve (14) is installed on the turntable (18), the plunger (15) or the funnel (16) is installed on the upper port of the rubber sleeve (14), and the base (1) is arranged in the inner ring of the turntable (18).

10. The water gap production plug and funnel delivery device of claim 1 or 9, wherein: A magnetic metal material is arranged on the upper side of the plunger (15), and a suction block (17) is arranged on one side of the funnel (16), and the suction block (17) is made of magnetic metal material.

Citation Information

Patent Citations

  • Device for machining slab nozzle base

    CN114789246A