IXPE winding device
The motor-driven IXPE winding device utilizes extrusion and bending technologies to solve the problems of large space occupation and easy damage of IXPE materials, achieving compact storage and protection of the materials.
Patent Information
- Application Number
- CN202520114267.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing IXPE winding equipment uses a direct winding method, which results in a large material footprint and easy surface damage.
An IXPE winding device is used, which drives the pulley system and eccentric disc to drive the pressure plate to move up and down reciprocally. The auxiliary rollers compress the IXPE material, making its thickness smaller and winding it onto the collecting roller. At the same time, the moving pin and linkage plate structure protect the material from being torn.
The volume of IXPE material is reduced, structural strength is enhanced, surface damage is prevented, and the convenience of transportation and storage is improved.
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Figure CN223673916U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to IXPE winding technical field especially relates to a kind of IXPE winding device. BACKGROUND
[0002] IXPE is a kind of electronic radiation crosslinking polyethylene foamed material, with polyethylene as main raw material, the crosslinking produced by ionizing radiation acting on substance changes the original structure of base material, forms net-like independent closed-cell cell structure, produces high-tech high-grade closed-cell foam material, IXPE material is widely used in home construction decoration, automotive interior, baby supplies, sports and leisure, consumer electronics, household appliances, medical devices and other fields, with extensive application prospect.
[0003] Although IXPE has many advantages, such as environmental protection safety, high density, resilience and strong support, etc., its high price and production complexity make its popularization degree in the market lower, IXPE production and storage difficulty, general IXPE winding equipment is used, IXPE material is collected and stored by winding directly into roll, since there is a large amount of air in IXPE, winding directly into roll makes IXPE material occupy a large amount of space, and winding directly into roll makes IXPE material surface damage, which can not meet the actual demand. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of IXPE winding devices, to solve the technical problem that general IXPE winding equipment is used, IXPE material is collected and stored by winding directly into roll, since there is a large amount of air in IXPE, winding directly into roll makes IXPE material occupy a large amount of space, and winding directly into roll makes IXPE material surface damage.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A kind of IXPE winding device, including mounting frame, the fixed connection of the mounting frame has fixed plate, the side rotationally connected with collection roller of fixed plate, the bottom position of the upper surface of mounting frame is rotationally connected with rotating plate, the upper surface edge position of mounting frame is fixedly connected with motor, the output shaft of motor is fixedly connected with first pulley at one end, the output shaft of motor is fixedly connected with eccentric disc at one end close to IXPE material band position, the side rotationally connected with connecting plate of eccentric disc, one end of collection roller is fixedly connected with second pulley, belt is provided between second pulley and first pulley, the one side sliding connection of extrusion column has pressing plate, the one side rotationally connected with auxiliary roller of extrusion column at the bottom of pressing plate.
[0007] One end of the pressing plate is rotationally connected with the top end of the connecting plate, and an IXPE material belt is arranged between the collecting roller and the pressing plate, and the IXPE material belt is an IXPE material.
[0008] A gap is left between the auxiliary roller and the pressing plate, the IXPE material belt passes through the gap between the auxiliary roller and the pressing plate, and one end of the IXPE material belt is wound on the collecting roller.
[0009] In a preferred scheme, a first intermediate plate is fixedly connected to one side of the upper surface of the mounting frame close to the extrusion column, a linkage plate is rotationally connected to one side of the first intermediate plate, a sliding groove is arranged on one end surface of the linkage plate, and a moving pin is fixedly connected to the other end of the pressing plate.
[0010] The moving pin slides in the sliding groove, a pressing roller is rotationally connected to the other end of the linkage plate, a second intermediate plate is fixedly connected to the upper surface of the mounting frame close to the motor, and an auxiliary plate is rotationally connected to one side of the second intermediate plate.
[0011] One end of the auxiliary plate is rotationally connected with the pressing roller, and the auxiliary plate and the linkage plate jointly support the pressing roller.
[0012] In a preferred scheme, a rotating shaft is arranged in the collecting roller, and a refueling nut is threadedly connected to one end of the rotating shaft.
[0013] As can be seen from the above, the IXPE winding device has the following technical effects.
[0014] Firstly, the IXPE material belt passes through the gap between the auxiliary roller and the pressing plate and is wound on the collecting roller, the motor is started, the first pulley and the second pulley are driven to rotate by the motor, the collecting roller is driven to rotate, the IXPE material belt is continuously wound on the collecting roller, the motor drives the eccentric disc to rotate, the eccentric disc drives the connecting plate and the pressing plate to continuously reciprocate up and down, the IXPE material belt is extruded by the pressing plate and the auxiliary roller, and a plurality of extruded traces are formed on the surface of the IXPE material belt, the thickness of the extruded IXPE material belt is smaller, the structural strength is increased, the motor is rotated to drive the collecting roller to rotate, the extruded IXPE material belt is continuously wound on the collecting roller, the volume of the IXPE material belt wound on the collecting roller is smaller, transportation and storage are facilitated, the structural strength is increased, the IXPE material belt is not easily damaged, and the quality of the IXPE material is improved.
[0015] Secondly, through continuously extruding the IXPE material belt, the collecting roller continuously rotates to collect the IXPE material belt, since the IXPE material belt cannot move in the extruding process, the moving pin is driven to move up and down by the moving plate moving up and down, so that the IXPE material belt between the collecting roller and the pressing plate is bent, the length of the bent part of the IXPE material belt is greater than the distance between the collecting roller and the pressing plate, in the process of the pressing plate sliding downward to extrude the IXPE material belt, the IXPE material belt below the pressing plate stops moving, the collecting roller continuously rotates to wind the bent part of the IXPE material belt on the collecting roller, so that the IXPE material belt will not be torn by tension, and the effect of protecting the IXPE material belt is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A front view structural schematic diagram of the IXPE winding device is provided in the utility model.
[0017] Figure 2 A rear view structural schematic diagram of the IXPE winding device is provided in the utility model.
[0018] Figure 3 A structural schematic diagram of the extrusion column of the IXPE winding device is provided in the utility model.
[0019] Figure 4 A structural schematic diagram of the material replacing nut of the IXPE winding device is provided in the utility model.
[0020] In the drawings: 1, mounting frame; 2, rotating plate; 3, collecting roller; 4, pressing roller; 5, extrusion column; 6, IXPE material belt; 7, motor; 8, fixed plate; 9, first intermediate plate; 10, linkage plate; 11, moving pin; 12, sliding groove; 13, pressing plate; 14, connecting plate; 15, eccentric disc; 16, first pulley; 17, second intermediate plate; 18, belt; 19, second pulley; 20, auxiliary plate; 21, material replacing nut. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0022] In the description of the utility model, it should be understood that the terms "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0023] The utility model discloses a kind of IXPE winding device, mainly application general IXPE winding equipment is used, by the way of winding IXPE material into roll directly, IXPE material is collected and stored, since IXPE has a large amount of air inside, winding into roll directly mode, IXPE material occupies a large amount of space, while winding into roll directly makes IXPE material surface breakage scene.
[0024] Refer to Figure 1 — Figure 4 A kind of IXPE winding device, including mounting bracket 1, the fixed connection of mounting bracket 1 has fixed plate 8, the side rotationally connected with collection roller 3 of fixed plate 8, the upper surface of mounting bracket 1 is rotationally connected with rotary plate 2 at the bottom position of collection roller 3, the upper surface edge position of mounting bracket 1 is fixedly connected with motor 7, the one end of motor 7 output shaft is fixedly connected with first pulley 16, the one end of motor 7 output shaft is fixedly connected with eccentric disc 15 near IXPE material belt 6 position, the side rotationally connected with connecting plate 14 of eccentric disc 15, the one end of collection roller 3 is fixedly connected with second pulley 19, belt 18 is arranged between second pulley 19 and first pulley 16, extrusion column 5 one side is slidably connected with pressing plate 13, extrusion column 5 one side is rotationally connected with auxiliary roller at the bottom of pressing plate 13.
[0025] The one end of pressing plate 13 is rotationally connected with the top end of connecting plate 14, collection roller 3 and pressing plate 13 are provided with IXPE material belt 6, and IXPE material belt 6 is a kind of IXPE material.
[0026] Gap is left between auxiliary roller and pressing plate 13, IXPE material belt 6 passes through the gap between auxiliary roller and pressing plate 13, and one end of IXPE material belt 6 is wound on collection roller 3.
[0027] In the embodiment, the IXPE material strip 6 passes through the gap between the auxiliary roller and the pressing plate 13, is wound on the collecting roller 3, the motor 7 is started, the first pulley 16 and the second pulley 19 are driven to rotate by the motor 7, the collecting roller 3 is driven to rotate, the IXPE material strip 6 is continuously wound on the collecting roller 3, the motor 7 drives the eccentric disc 15 to rotate, the connecting plate 14 and the pressing plate 13 are continuously reciprocated up and down, so that the pressing plate 13 cooperates with the auxiliary roller to continuously extrude the surface of the IXPE material strip 6. Since the IXPE material strip 6 is an IXPE material, it has a certain compressibility. After being extruded by the pressing plate 13 and the auxiliary roller, the surface of the IXPE material strip 6 forms a series of extruded traces. The thickness of the extruded IXPE material strip 6 is smaller, and the structural strength is increased. The motor 7 rotates to drive the collecting roller 3 to rotate, the extruded IXPE material strip 6 is continuously wound on the collecting roller 3, the volume of the IXPE material strip 6 wound on the collecting roller 3 is smaller, which is convenient for transportation and storage, and the structural strength is increased, so that the IXPE material strip 6 is not easy to be damaged, and the quality of the IXPE material is improved.
[0028] With reference to Figure 1 、 Figure 2 、 Figure 3 In a preferred embodiment, the upper surface of the mounting frame 1 is fixedly connected with the first intermediate plate 9 near one side of the extrusion column 5, one side of the first intermediate plate 9 is rotatably connected with the linkage plate 10, one end surface of the linkage plate 10 is provided with the sliding groove 12, and the other end of the pressing plate 13 is fixedly connected with the moving pin 11.
[0029] The moving pin 11 slides in the sliding groove 12, the other end of the linkage plate 10 is rotatably connected with the pressing roller 4, the upper surface of the mounting frame 1 is fixedly connected with the second intermediate plate 17 near the motor 7, and one side of the second intermediate plate 17 is rotatably connected with the auxiliary plate 20.
[0030] One end of the auxiliary plate 20 is rotatably connected with the pressing roller 4, and the auxiliary plate 20 and the linkage plate 10 jointly support the pressing roller 4.
[0031] In the embodiment, the collecting roller 3 continuously rotates to collect the IXPE material belt 6 during the continuous extrusion of the IXPE material belt 6. Since the IXPE material belt 6 cannot move during the extrusion, the moving pin 11 is moved up and down by the upward and downward movement of the pressing plate 13, thereby driving the linkage plate 10 to rotate up and down, so that the pressing roller 4 moves up and down. When the pressing plate 13 moves upward, the pressing roller 4 moves downward, so that the IXPE material belt 6 between the pressing plate 13 and the collecting roller 3 is bent. The length of the bent part of the IXPE material belt 6 is greater than the distance between the collecting roller 3 and the pressing plate 13. During the downward sliding of the pressing plate 13 to extrude the IXPE material belt 6, the IXPE material belt 6 below the pressing plate 13 stops moving. The collecting roller 3 continuously rotates to wind the bent part of the IXPE material belt 6 onto the collecting roller 3, so that the IXPE material belt 6 will not be torn by tension, thereby achieving the effect of protecting the IXPE material belt 6.
[0032] With reference to Figure 1 , Figure 2 and Figure 4 In a preferred embodiment, the inside of the collecting roller 3 is provided with a rotating shaft, and one end of the rotating shaft is threadedly connected with a material replacement nut 21.
[0033] In the embodiment, when it is necessary to remove the IXPE material belt 6 from the collecting roller 3, the material replacement nut 21 is removed, and the rotating plate 2 is rotated to separate the rotating plate 2 from one end of the collecting roller 3, so that the IXPE material belt 6 can be removed, thereby achieving the effect of facilitating material replacement.
[0034] Working principle: when in use, the IXPE material belt 6 passes through the gap between the auxiliary roller and the pressing plate 13, is wound on the collecting roller 3, and the motor 7 is started to drive the first pulley 16 and the second pulley 19 to rotate, thereby driving the collecting roller 3 to rotate, so that the IXPE material belt 6 is continuously wound on the collecting roller 3, the motor 7 drives the eccentric disc 15 to rotate, the eccentric disc 15 drives the connecting plate 14 and the pressing plate 13 to continuously reciprocate up and down, so that the pressing plate 13 and the auxiliary roller cooperate to continuously extrude the surface of the IXPE material belt 6. Since the IXPE material belt 6 is an IXPE material, it has a certain compressibility, and after being extruded by the pressing plate 13 and the auxiliary roller, a series of extruded marks are formed on the surface of the IXPE material belt 6. The thickness of the extruded IXPE material belt 6 is smaller, and the structural strength is increased. The motor 7 rotates to drive the collecting roller 3 to rotate, continuously winding the extruded IXPE material belt 6 on the collecting roller 3, so that the volume of the IXPE material belt 6 wound on the collecting roller 3 is smaller, facilitating transportation and storage, and at the same time, the structural strength is increased, so that the IXPE material belt 6 is not easily damaged, improving the quality of the IXPE material. In the process of continuously extruding the IXPE material belt 6, the collecting roller 3 continuously rotates to collect the IXPE material belt 6. Since the IXPE material belt 6 cannot move during the extrusion process, the moving pin 11 is driven to move up and down by the up-and-down movement of the pressing plate 13, thereby driving the linkage plate 10 to rotate up and down, so that the compression roller 4 moves up and down. When the pressing plate 13 moves upward, the compression roller 4 moves downward, so that the IXPE material belt 6 between the pressing plate 13 and the collecting roller 3 is bent. The length of the bent part of the IXPE material belt 6 is greater than the distance between the collecting roller 3 and the pressing plate 13. During the process of extruding the IXPE material belt 6 by the downward movement of the pressing plate 13, the IXPE material belt 6 below the pressing plate 13 stops moving. The collecting roller 3 continuously rotates to wind the bent part of the IXPE material belt 6 onto the collecting roller 3, so that the IXPE material belt 6 will not be torn by tension, thereby achieving the effect of protecting the IXPE material belt 6. When it is necessary to remove the IXPE material belt 6 from the collecting roller 3, the material changing nut 21 is removed, the rotating plate 2 is rotated to separate the rotating plate 2 from one end of the collecting roller 3, so that the IXPE material belt 6 can be removed, thereby achieving the effect of facilitating material changing.
[0035] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The replacement can be a partial structure, device, method step replacement, or a complete technical solution. According to the technical solution and the utility model concept of the present application, equivalent replacement or change should be covered within the protection scope of the present application.
Claims
1. An IXPE winding device comprising a mounting frame (1) and an extrusion column (5), characterized in that, The fixed plate (8) is fixedly connected to the mounting frame (1), one side of the fixed plate (8) is rotatably connected with a collecting roller (3), the upper surface of the mounting frame (1) is rotatably connected with a rotating plate (2) at the bottom position of the collecting roller (3), the upper surface edge of the mounting frame (1) is fixedly connected with a motor (7), one end of the motor (7) output shaft is fixedly connected with a first pulley (16), one end of the motor (7) output shaft is fixedly connected with an eccentric disc (15) near the position of the IXPE material belt (6), one side of the eccentric disc (15) is rotatably connected with a connecting plate (14), one end of the collecting roller (3) is fixedly connected with a second pulley (19), the second pulley (19) and the first pulley (16) are provided with a belt (18), one side of the extrusion column (5) is slidably connected with a pressing plate (13), one side of the extrusion column (5) is rotatably connected with an auxiliary roller at the bottom of the pressing plate (13).
2. The IXPE winding device according to claim 1, wherein, One end of the pressing plate (13) is rotatably connected with the top end of the connecting plate (14), the collecting roller (3) and the pressing plate (13) are provided with an IXPE material belt (6), and the IXPE material belt (6) is an IXPE material.
3. The IXPE winding device according to claim 2, characterized in that, The auxiliary roller and the pressing plate (13) are left with a gap, the IXPE material belt (6) passes through the gap between the auxiliary roller and the pressing plate (13), and one end of the IXPE material belt (6) is wound on the collecting roller (3).
4. The IXPE winding device according to claim 3, characterized in that, The upper surface of the mounting frame (1) is fixedly connected with a first intermediate plate (9) near one side of the extrusion column (5), one side of the first intermediate plate (9) is rotatably connected with a linkage plate (10), one end surface of the linkage plate (10) is provided with a sliding groove (12), and the other end of the pressing plate (13) is fixedly connected with a moving pin (11).
5. The IXPE winding device according to claim 4, characterized in that, The moving pin (11) slides in the sliding groove (12), the other end of the linkage plate (10) is rotatably connected with a compression roller (4), and the upper surface of the mounting frame (1) is fixedly connected with a second intermediate plate (17) near the position of the motor (7). One side of the second intermediate plate (17) is rotatably connected with an auxiliary plate (20).
6. The IXPE winding device according to claim 5, characterized in that, One end of the auxiliary plate (20) is rotatably connected with the compression roller (4), and the auxiliary plate (20) and the linkage plate (10) jointly support the compression roller (4).
7. The IXPE winding device according to claim 6, characterized in that, The rotating shaft is provided in the collecting roller (3), and the rotating shaft is threadedly connected with a replacement nut (21) at one end.