Automatic film penetrating device of film coating equipment

Abstract

The utility model relates to an automatic film penetrating device of film coating equipment, which comprises a support plate, the support plate is an inner wall on one side of a vacuum film coating chamber, a plurality of guide rollers are arranged on the support plate and used for guiding a film to move according to a preset path, a traction device is arranged on the moving path of the film, and the traction device is connected with the vacuum film coating chamber. The traction device comprises a first driving part, a chain and a plurality of supporting rods, one end of each supporting rod is connected to the supporting plate, the other end of each supporting rod is rotationally connected with a first chain wheel, the output end of the first driving part is connected with a second chain wheel, and the chain is wound around the second chain wheel and the first chain wheels; the movable end of a film is connected with the chain through a connecting piece, the first driving piece drives the second chain wheel to rotate so as to enable the chain to move, and the chain drives the film to be sequentially wound on the guide rollers. Manual film penetrating is replaced, automatic film penetrating is achieved, the film penetrating efficiency is improved, and the guide rollers can be prevented from being scratched and polluted.

Description

TECHNICAL FIELD

[0001] The utility model relates to a coating technology field, specifically, relate to a kind of automatic threading device of coating equipment. BACKGROUND

[0002] Before coating operation, need first film threading or film operation is carried out to membrane. In prior art, film threading or film operation is often completed by artificial, and the efficiency is low. And, since coating equipment is usually higher, operator needs to use aerial work equipment such as ladder or lift truck to complete threading, with certain safety risk. In addition, vacuum coating equipment has high requirements for roll surface cleanliness and smoothness, and manual threading process can easily scratch and contaminate roll surface. Therefore, an automatic threading device is needed to solve the above problems. SUMMARY

[0003] The utility model aims at providing an automatic threading device of coating equipment, which can replace manual threading and realize automatic threading, thereby improving threading efficiency and avoiding scratching and contaminating guide rollers.

[0004] An automatic threading device of coating equipment includes a support plate, a plurality of guide rollers are arranged on the support plate, the guide rollers are used to guide the movement of the film along a predetermined path, a traction device is arranged on the path of the film movement, the traction device includes a first driving member, a chain and a plurality of support rods, one end of the support rod is connected to the support plate, the other end is rotatably connected with a first sprocket, the output end of the first driving member is connected with a second sprocket, the chain is wound around the second sprocket and the plurality of first sprockets, the movable end of the film is connected with the chain through a connecting member, the first driving member drives the second sprocket to rotate, so as to move the chain, and the chain drives the film to be wound around the plurality of guide rollers in turn.

[0005] In the above technical solution, the movable end of the film is connected with the chain through the connecting member, when the first driving member is started, the second sprocket rotates, since the chain is wound around the first sprocket and the second sprocket, the rotation of the second sprocket drives the chain to move, with the movement of the chain, the connecting member pulls the film to move along the predetermined path, the film is wound around the guide rollers in turn, automatic threading is completed, the threading efficiency is improved, and the problem of scratching and contaminating the guide rollers during manual threading is avoided.

[0006] Further, the outer periphery of the first sprocket and the second sprocket is provided with a groove extending in the circumferential direction, and the chain is arranged in the groove.

[0007] In the above technical solution, the chain is embedded in the grooves, forming a continuous and stable transmission path. When the first driving member is started, it will drive the second sprocket to rotate, and then drive the chain to move smoothly along the groove.

[0008] Further, the chain comprises a plurality of chain links, and the plurality of chain links are connected in sequence.

[0009] In the above technical solution, the chain is formed by connecting a plurality of chain links in sequence, which ensures the continuity of the chain during transmission and avoids transmission failure caused by chain breakage or falling off.

[0010] Further, one end of the chain link is formed into a pointed end, and the pointed end points to the moving direction of the chain.

[0011] In the above technical solution, the pointed end of the chain link points to the moving direction of the chain, so that the operator can quickly identify and understand the moving direction of the chain and the film, thereby reducing the possibility of misoperation and failure.

[0012] Further, at least one tensioning component is further included, and the tensioning component is arranged on the moving path of the chain.

[0013] In the above technical solution, the tensioning component can adjust the tightness of the chain, so as to ensure that the chain will not cause transmission failure or damage due to looseness or tightness during operation.

[0014] Further, the tensioning component comprises a tensioning wheel, a swing arm and a second driving element, the tensioning wheel is arranged on the chain, one end of the swing arm is connected with the tensioning wheel, and the other end is connected with the output end of the second driving element.

[0015] In the above technical solution, the design of the swing arm allows the tensioning wheel to swing within a certain range on the moving path of the chain to adapt to the change of the tension of the chain, and the second driving element provides power for the swing arm to control the position and pressure of the tensioning wheel.

[0016] Further, the connecting element is an adhesive tape.

[0017] In the above technical solution, the adhesive tape is used as the connecting element, which can simplify the structure of the automatic film threading device, reduce the number and complexity of parts, and thus reduce the manufacturing cost and maintenance difficulty.

[0018] Further, the support rod is arranged in parallel with the guide roller.

[0019] In the above technical solution, the parallel arrangement of the support rod and the guide roller ensures the stability and accuracy of the film during movement, reduces the deviation or jamming phenomenon of the film due to unstable path, and improves the winding quality.

[0020] Compared with the prior art, the automatic film threading device of the film coating equipment has the advantages that: the movable end of the film is connected with the chain through the connecting piece, when the first driving piece is started, the second sprocket rotates, because the chain is arranged on the first sprocket and the second sprocket at the same time, the rotation of the second sprocket drives the chain to move, with the movement of the chain, the connecting piece pulls the film to move along the predetermined path, the film is gradually wound on the guide roller, the automatic film threading is completed, the film threading efficiency is improved, and meanwhile, the problem of scratching and polluting the guide roller during manual film threading is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structure schematic view of the automatic film threading device of the film coating equipment of the utility model embodiment.

[0022] Figure 2 It is a structure schematic view of the support rod and the first sprocket of the utility model embodiment.

[0023] Figure 3 It is a structure schematic view of the chain link of the utility model embodiment.

[0024] Figure 4 It is a structure schematic view of the tensioning component of the utility model embodiment.

[0025] BRIEF DESCRIPTION OF DRAWINGS

[0026] 1, support plate; 101, guide roller; 102, unwinding shaft;

[0027] 2, traction device; 201, first driving piece; 202, chain; 2021, chain link; 2021a, sharp end; 203, support rod; 204, first sprocket; 2041, groove; 205, second sprocket;

[0028] 3, tensioning component; 301, tensioning wheel; 302, swing arm; 303, second driving piece;

[0029] 4, film; 401, movable end;

[0030] 5, connecting piece. DETAILED DESCRIPTION

[0031] The automatic film threading device of the film coating equipment of the utility model will be further described in detail below in combination with specific embodiments and drawings. The preferred implementation manner of the utility model is given in the drawings. However, the utility model can be realized in many different forms, and is not limited to the implementation manner described herein.

[0032] Please refer to Figure 1 and Figure 2In a preferred embodiment, the automatic film threading device of the film coating equipment comprises a support plate 1, a plurality of guide rollers 101 are arranged on the support plate 1, the guide rollers 101 are used for guiding the film 4 to move along a predetermined path, a traction device 2 is arranged on the path of the film movement, the traction device 2 comprises a first driving member 201, a chain 202 and a plurality of support rods 203, one end of the support rod 203 is connected to the support plate 1, the other end is rotatably connected with a first sprocket 204, the output end of the first driving member 201 is connected with a second sprocket 205, the chain 202 is arranged around the second sprocket 205 and the plurality of first sprockets 204, the movable end 401 of the film 4 is connected with the chain 202 through a connecting piece 5, the first driving member 201 drives the second sprocket 205 to rotate, so that the chain 202 moves, and the chain 202 drives the film 4 to be arranged on the guide rollers 101 in turn.

[0033] In actual application, the movable end of the film 4 is connected with the chain 202 through the connecting piece 5, when the first driving member 201 is started, the second sprocket 205 rotates, because the chain 202 is arranged around the first sprocket 204 and the second sprocket 205 at the same time, the rotation of the second sprocket 205 drives the chain 202 to move, with the movement of the chain 202, the connecting piece 5 pulls the film 4 to move along the predetermined path, and the film 4 is arranged on the guide rollers 101 in turn, so as to complete automatic film threading, compared with manual film threading, the device improves the film threading efficiency, and avoids the problem of scratching and pollution of the guide rollers 101 during manual film threading.

[0034] Specifically, the support plate 1 is provided with a pay-off shaft 102 for fixing the film 4, one end of the pay-off shaft 102 is connected with the support plate 1, and the other end extends outward in parallel. In this embodiment, the support plate 1 is an inner wall of one side of a vacuum coating chamber, in use, the film 4 is sleeved on the outer periphery of the pay-off shaft 102, and it is ensured that the film 4 can rotate around the pay-off shaft 102. Then the movable end 401 of the film 4 is fixed on the chain 202 through the connecting piece 5, and then the first driving member 201 is started. At this time, the first sprocket 204 starts to rotate, because the chain 202 is connected with the first sprocket 204 and the second sprocket 205 in transmission, the chain 202 also starts to move. Because the film 4 can rotate freely around the pay-off shaft 102, therefore, with the movement of the chain 202, the movable end 401 of the film 4 will be gradually stretched, when the film 4 passes through the guide roller 101, the film 4 will be automatically arranged on the guide roller 101 under the action of its own tension and the guide of the guide roller 101, thereby, automatic film threading is realized.

[0035] With the above structure, the overall structure of the utility model is closely combined together, the first driving part 201 can drive the second sprocket 205 to rotate, and then the second sprocket 205 drives the chain 202 to move, so as to realize that the film 4 is put on the guide roller 101. The whole structure is simpler and safer, and can completely replace manual operation to put the film 4 on the guide roller 101 of the coating equipment.

[0036] In some embodiments of the utility model, the outer circumferential surface of the first sprocket 204 and the second sprocket 205 is provided with a groove 2041 extending in the circumferential direction, and the chain 202 is arranged in the groove 2041. The groove 2041 not only provides accurate guidance for the chain 202, but also enhances the contact area between the sprocket and the chain 202, thereby improving the stability and durability of the transmission. The chain 202 is embedded in these grooves 2041, forming a continuous and stable transmission path. When the first driving part 201 starts, it will drive the second sprocket 205 to rotate, and then drive the chain 202 to move smoothly along the groove 2041.

[0037] Please refer to Figure 3 It should be noted that the chain 202 of the embodiment includes a plurality of chain links 2021, and the plurality of chain links 2021 are connected end to end. The chain 202 is formed by connecting a plurality of chain links 2021 end to end, which ensures the continuity of the chain 202 during transmission and avoids transmission failure caused by chain 202 breakage or falling.

[0038] In some embodiments of the utility model, one end of the chain link 2021 is formed into a pointed end 2021a, and the pointed end 2021a points to the moving direction of the chain 202. The pointed end 2021a of the chain link 2021 points to the moving direction of the chain 202, so that the operator can quickly identify and understand the moving direction of the chain 202 and the film 4, thereby reducing the possibility of misoperation and failure. That is, setting one end of the chain link 2021 as the pointed end 2021a can make the chain link 2021 more prominent visually, so that the movement of the chain 202 is more conspicuous, which helps the operator to pay more attention to the running condition of the chain 202 when monitoring the equipment.

[0039] Further, please refer to Figure 4 In actual application, the device further includes at least one tensioning component 3, and the tensioning component 3 is arranged on the moving path of the chain 202. The tensioning component 3 can adjust the tightness of the chain 202, thereby ensuring that the chain 202 will not cause transmission failure or damage due to looseness or tightness during operation.

[0040] Specifically, the tensioning component 3 includes a tensioning wheel 301, a swing arm 302 and a second driving member 303. The tensioning wheel 301 is pressed on the chain 202. One end of the swing arm 302 is connected with the tensioning wheel 301, and the other end is connected with the output end of the second driving member 303. The swing arm 302 is designed to allow the tensioning wheel 301 to swing within a certain range on the moving path of the chain 202 to adapt to the tension change of the chain 202. The second driving member 303 provides power for the swing arm 302, thereby controlling the position and pressure of the tensioning wheel 301. When the chain 202 runs on the moving path, the tensioning wheel 301 maintains appropriate pressure on the chain 202 through the support of the swing arm 302 and the power of the second driving member 303. If the chain 202 is loose due to some reasons (such as load change, chain elongation, etc.), the second driving member 303 will drive the swing arm 302 to swing, so that the tensioning wheel 301 is pressed more tightly on the chain 202, thereby restoring the tension of the chain. Conversely, if the chain 202 is too tight, the second driving member 303 will adjust the position of the swing arm 302 accordingly to reduce the pressure of the tensioning wheel 301 on the chain 202.

[0041] It should be noted that in the present embodiment, the tensioning wheel 301, like the first sprocket 204 and the second sprocket 205, has a groove around the outer periphery of the tensioning wheel 301. In use, the chain 202 is embedded in the groove and can move along the groove,

[0042] In some embodiments of the present application, the connecting member 5 is a tape, one end of which is connected with the movable end 401, and the other end is connected with the chain 202. The tape is selected as the connecting member 5, which can simplify the structure of the automatic film threading device, reduce the number and complexity of parts, thereby reducing the manufacturing cost and maintenance difficulty. In use, only one end of the tape is adhered to the movable end 401 of the film 4, and the other end is adhered to the chain 202. When the chain 202 moves, the movable end 401 will be elongated, so that the film 4 is wound on the guide roller 101 in turn. In other embodiments, the connecting member 5 can also be selected as a buckle or other components, as long as it can fix the movable end 401 of the film 4 on the chain 202, which will not be described herein.

[0043] In some embodiments of the present application, the support rod 203 is arranged in parallel with the guide roller 101. The parallel arrangement of the support rod 203 and the guide roller 101 ensures the stability and accuracy of the film 4 during movement, reduces the deviation or jamming phenomenon of the film 4 due to unstable path, and improves the winding quality. Specifically, the support rod 203 is made of stainless steel, and one end of the support rod 203 is provided with at least one mounting hole. In use, the support rod 203 can be mounted on the support plate 1 by screws or other fasteners.

[0044] In the description of the utility model, it is understood that the terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0045] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0046] In the utility model, unless otherwise expressly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0047] Although the description of the utility model is combined with the above specific embodiments, it is obvious that many substitutions, modifications and changes can be made according to the above content for the person skilled in the art. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.

Claims

1. An automatic film threading device of a coating equipment, comprising a support plate, a plurality of guide rollers are arranged on the support plate, the guide rollers are used to guide a film to move along a predetermined path, characterized in that, The path of the film movement is provided with a traction device, which comprises a first driving member, a chain and a plurality of support rods, one end of the support rod is connected to the support plate, the other end is rotatably connected with a first sprocket, the output end of the first driving member is connected with a second sprocket, the chain is wound around the second sprocket and a plurality of first sprockets, the movable end of the film is connected with the chain through a connecting member, the first driving member drives the second sprocket to rotate, so that the chain moves, and the chain drives the film to be wound around a plurality of guide rollers in sequence.

2. The automatic film threading device of the coating apparatus according to claim 1, wherein The outer circumferential surface of the first sprocket and the second sprocket is provided with a groove extending in the circumferential direction, and the chain is arranged in the groove.

3. The automatic film threading device of claim 1, wherein the film threading device further comprises a film guide disposed on the film support and configured to guide the film to the film support. The chain comprises a plurality of chain links, and the chain links are connected in sequence.

4. The automatic film threading apparatus of claim 3, wherein the film threading apparatus further comprises a film guide disposed on the film support and configured to guide the film to the film support. One end of the chain link is formed into a pointed end, and the pointed end points to the moving direction of the chain.

5. The automatic film threading device of claim 1, wherein the film threading device further comprises a film guide disposed on the film support and configured to guide the film to the film support. At least one tensioning component is further included, and the tensioning component is arranged on the moving path of the chain.

6. The automatic film threading apparatus of claim 5, wherein, The tensioning component comprises a tensioning wheel, a swing arm and a second driving member, the tensioning wheel is pressed on the chain, one end of the swing arm is connected with the tensioning wheel, and the other end is connected with the output end of the second driving member.

7. The automatic film threading apparatus of claim 1, wherein, The connecting member is an adhesive tape.

8. The automatic film threading apparatus of claim 1, wherein, The support rod is arranged in parallel with the guide roller.

Images