Dyeing wastewater recycling device
By combining a stirring mechanism with a V-shaped filter plate, the problems of low efficiency and high cost in treating pure cotton yarn dyeing wastewater are solved, achieving automated filtration and impurity collection, and improving wastewater reuse efficiency.
Patent Information
- Application Number
- CN202423031455.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The wastewater from dyeing pure cotton yarn has a complex composition and is difficult to treat. Direct discharge pollutes the environment and wastes water resources. Existing filtration devices require frequent manual intervention, which affects efficiency and increases costs.
The system employs a combination of a stirring mechanism and a V-shaped filter plate. Flocculants are added and stirred to form flocs. Combined with a drive unit and cleaning components, the filter plate is automatically cleaned of impurities, achieving automated filtration and impurity collection.
It improves wastewater treatment efficiency, reduces the need for manual intervention, lowers maintenance costs, and enables efficient wastewater reuse.
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Figure CN223674408U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile printing and dyeing technical field, concretely is a kind of dyeing wastewater recycling device. BACKGROUND
[0002] In the process of pure cotton yarn dyeing, a large amount of dyeing wastewater will be produced, and these wastewaters usually contain high concentrations of dyes, auxiliaries, un-fixed pigment particles and impurities such as fine fibers from the yarn itself. Since the composition of pure cotton yarn dyeing wastewater is complex and difficult to degrade, direct discharge not only causes serious pollution to the environment, but also wastes a large amount of water resources. Therefore, how to realize effective treatment and recycling of dyeing wastewater has become a technical problem to be solved in the pure cotton yarn dyeing industry.
[0003] The traditional dyeing wastewater treatment method mainly includes physical method, chemical method and biological method. Physical methods such as sedimentation and filtration can be used to filter large particle impurities in dyeing wastewater and detached threads and waste fibers. However, the filter screen in the existing wastewater filtration device is generally arranged parallel to the ground. Therefore, when the impurities on the filter screen accumulate, it will affect the filtration efficiency, and frequent manual intervention is required, which not only increases the operating cost, but also affects the treatment effect. SUMMARY
[0004] The purpose of the present utility model is to provide a dyeing wastewater recycling device to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the present utility model provides the following technical solutions:
[0006] A dyeing wastewater recycling device, comprising:
[0007] A stirring mechanism, the stirring mechanism comprises a stirring barrel, the inner top surface of the stirring barrel is rotatably connected with a stirring rod, the top surface of the stirring barrel is fixedly connected with a motor one, the motor shaft of the motor one penetrates through the top surface of the stirring barrel and is drivingly connected with the top end of the stirring rod, the top surface of the stirring barrel is provided with a water inlet pipe and a feeding hopper, and the bottom surface of the stirring barrel is provided with two water outlet pipes.
[0008] The filtering mechanism is arranged below the stirring mechanism, the filtering mechanism comprises a filtering box, the top surface of the filtering box is fixedly connected with the bottom surface of the stirring barrel, the two water outlet pipes extend through to the inside of the filtering box, the inside of the filtering box is fixedly connected with a filtering plate, the bottom surface of the filtering box is provided with a drain pipe, the inside of the filtering box is provided, above the filtering plate, with a driving unit, the driving unit comprises a lead screw one and a lead screw two, the outside wall of the filtering box is fixedly connected with two mounting plates, the top surfaces of the two mounting plates are respectively fixedly connected with a motor two and a motor three, the motor shafts of the motor two and the motor three are respectively in transmission connection with the lead screw one and the lead screw two, the outside walls of the lead screw one and the lead screw two are provided with two symmetric cleaning assemblies, and the bottom surface of the filtering box is fixedly connected with four supporting legs in symmetry.
[0009] Further, the cleaning assembly comprises:
[0010] The moving blocks are arranged in two, the side walls of the two moving blocks are respectively provided with threaded holes, and the two moving blocks are respectively in screw connection with the outer walls of the lead screw one and the lead screw two.
[0011] The round rods are arranged in two, the top ends of the two round rods are respectively fixedly connected with the bottom surfaces of the two moving blocks, and the bottom ends of the two round rods are respectively fixedly connected with limiting plates.
[0012] The connecting plate is provided with two round holes in the top surface, and the outer walls of the two round rods are respectively in sliding insertion with the two round holes.
[0013] The scraper is fixedly connected with the bottom surface of the connecting plate, and the bottom end of the scraper is in contact with the surface of the filtering plate.
[0014] The reset springs are arranged in two, the outer walls of the round rods are respectively sleeved with the two reset springs, one end of the reset spring is fixedly connected with the bottom surface of the moving block, and the other end of the reset spring is fixedly connected with the top surface of the connecting plate.
[0015] Further, the threads on the left and right ends of the lead screw one are in opposite directions, and the threads on the left and right ends of the lead screw two are in opposite directions.
[0016] Further, the cross section of the filtering plate is V-shaped.
[0017] Further, a plurality of filtering holes are arranged on the surface of the filtering plate, and a rectangular groove is arranged on the top surface of the filtering plate at the positions of the two highest points.
[0018] Further, two partition plates are symmetrically arranged below the filtering plate in the inside of the filtering box, the bottom ends of the two partition plates are fixedly connected with the inner bottom surface of the filtering box, and the top ends of the two partition plates are fixedly connected with the bottom surface of the filtering plate.
[0019] Further in: the side wall of the filter box near the position of the two partition plates is provided with a slot, two collecting boxes are slidably connected in the two slots, two handles are fixedly connected to the outer side wall of the two collecting boxes, and the top openings of the two collecting boxes correspond to the two rectangular grooves respectively.
[0020] Compared with the prior art, the dyeing wastewater recycling device has the advantages that:
[0021] By adopting the combination design of the stirring mechanism and the V-shaped filter plate, the flocculating agent is added into the stirring barrel, the motor one is started to stir and react, the impurities in the wastewater form flocculation bodies and precipitate on the filter plate, at the same time, the motor two and the motor three are started to make the screw rod one and the screw rod two rotate synchronously, the two scrapers move reversely along the surface of the filter plate to push the impurities on the surface of the filter plate into the collecting box for collection, the automatic cleaning and discharge of the impurities on the surface of the filter plate are realized, the efficiency of wastewater treatment is improved, the demand for manual intervention is reduced, and the maintenance cost is also reduced. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a whole structure schematic view of the dyeing wastewater recycling device of the utility model;
[0023] Figure 2 is a sectional structure schematic view of the dyeing wastewater recycling device of the utility model;
[0024] Figure 3 is a schematic view of the internal structure of the filter box in the utility model;
[0025] Figure 4 is a schematic view of the structure combination of the driving unit and the cleaning assembly in the utility model;
[0026] Figure 5 is a schematic view of the cleaning assembly structure in the utility model;
[0027] Figure 6 is a schematic view of the filter plate structure in the utility model.
[0028] In the drawing: 100, stirring mechanism; 110, stirring barrel; 120, stirring rod; 130, motor one; 140, water inlet pipe; 150, feeding hopper; 160, water outlet pipe; 200, filter mechanism; 210, filter box; 211, drain pipe; 212, supporting leg; 213, mounting plate; 220, filter plate; 221, filter hole; 222, rectangular groove; 230, driving unit; 231, screw rod one; 232, motor two; 233, screw rod two; 234, motor three; 240, cleaning assembly; 241, moving block; 242, round rod; 2421, limiting plate; 243, connecting plate; 244, scraper; 245, return spring; 250, partition plate; 260, collecting box; 261, handle. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0030] Embodiments
[0031] Please refer to Figures 1-6 In the embodiments of the present application, a dyeing wastewater recycling device comprises a stirring mechanism 100 and a filtering mechanism 200. The stirring mechanism 100 comprises a stirring barrel 110. The inner top surface of the stirring barrel 110 is rotationally connected with a stirring rod 120. The top surface of the stirring barrel 110 is fixedly connected with a motor one 130. The motor shaft of the motor one 130 penetrates the top surface of the stirring barrel 110 and is transmissionally connected with the top end of the stirring rod 120. The top surface of the stirring barrel 110 is provided with a water inlet pipe 140 and a feeding hopper 150. The bottom surface of the stirring barrel 110 is provided with two water outlet pipes 160. The filtering mechanism 200 is arranged below the stirring mechanism 100. The filtering mechanism 200 comprises a filtering box 210. The top surface of the filtering box 210 is fixedly connected with the bottom surface of the stirring barrel 110. The two water outlet pipes 160 extend through to the inside of the filtering box 210. The inside of the filtering box 210 is fixedly connected with a filter plate 220. The bottom surface of the filtering box 210 is provided with a drain pipe 211. The inside of the filtering box 210, which is above the filter plate 220, is provided with a driving unit 230. The driving unit 230 comprises a lead screw one 231 and a lead screw two 233. The outer side wall of the filtering box 210 is fixedly connected with two mounting plates 213. The top surfaces of the two mounting plates 213 are respectively fixedly connected with a motor two 232 and a motor three 234. The motor shafts of the motor two 232 and the motor three 234 are respectively transmissionally connected with the lead screw one 231 and the lead screw two 233. The outer walls of the lead screw one 231 and the lead screw two 233 are provided with two symmetrical cleaning assemblies 240. The bottom surface of the filtering box 210 is fixedly connected with four supporting legs 212.
[0032] Specifically, the dyeing wastewater flows into the stirring barrel 110 through the water inlet pipe 140, the electric valve is installed on the water outlet pipe 160 and the drain pipe 211, the appropriate flocculating agent is added into the stirring barrel 110 through the feeding hopper 150, the motor one 130 is started, the motor shaft of the motor one 130 is driven on the stirring rod 120, the stirring rod 120 fully stirs the water in the stirring barrel 110, so that the flocculating agent is fully mixed with the wastewater to form flocculation, after the stirring reaction is completed, the wastewater is discharged from the two water outlet pipes 160 into the filter box 210, and the impurities in the wastewater are intercepted and filtered by the filter plate 220, the wastewater filtered of large-particle impurities is discharged from the drain pipe 211 through the filter plate 220, and is further subjected to depth treatment to reach the recycling standard, and the impurities remaining on the surface of the filter plate 220 can be cleaned by the driving unit 230 and the cleaning assembly 240.
[0033] As shown in Figure 6 the embodiment, the cross-sectional shape of the filter plate 220 is V-shaped, a plurality of filter holes 221 are formed on the surface of the filter plate 220, and a rectangular groove 222 is formed on the top surface of the filter plate 220 at the positions of the two highest points.
[0034] In the embodiment, the V-shaped design helps to form a certain flow rate of the wastewater on the surface thereof, so as to promote the sedimentation and filtration of the large-particle impurities, and the two water outlet pipes 160 are close to the lowest points of the filter plate 220, so as to avoid the wastewater from flowing away from the rectangular groove 222.
[0035] As shown in Figures 4-5 the embodiment, the cleaning assembly 240 includes two moving blocks 241, the side walls of the two moving blocks 241 are provided with threaded holes, the two moving blocks 241 are respectively screw-connected with the outer walls of the lead screw one 231 and the lead screw two 233, the bottom surfaces of the two moving blocks 241 are fixedly connected with circular rods 242, the bottom ends of the two circular rods 242 are fixedly connected with limiting plates 2421, a connecting plate 243 is arranged below the two circular rods 242, two circular holes are formed on the top surface of the connecting plate 243, the outer walls of the two circular rods 242 are respectively slidably inserted into the two circular holes, the bottom surface of the connecting plate 243 is fixedly connected with a scraper 244, the bottom end of the scraper 244 is in contact with the surface of the filter plate 220, the outer walls of the two circular rods 242 are respectively sleeved with return springs 245, the two return springs 245 are respectively sleeved on the outer walls of the circular rods 242, one end of the return spring 245 is fixedly connected with the bottom surface of the moving block 241, the other end of the return spring 245 is fixedly connected with the top surface of the connecting plate 243, the threads on the left and right ends of the lead screw one 231 are opposite in rotation direction, and the threads on the left and right ends of the lead screw two 233 are opposite in rotation direction.
[0036] In specific implementation, the two cleaning assemblies 240 are symmetrical to each other and are located at the lowest point of the filter plate 220, so as to divide the surface of the filter plate 220 into two halves. The wastewater discharged by the two water outlets 160 falls on the two sides of the cleaning assembly 240, and the large-particle impurities on the two sides move to the lowest point of the filter plate 220 through sedimentation and are blocked by the two scrapers 244. At the same time, the motor two 232 and the motor three 234 are started, so that the lead screw one 231 and the lead screw two 233 rotate synchronously, and the two cleaning assemblies 240 move reversely to scrape the impurities to the rectangular groove 222 at the highest point on the two sides of the V-shaped filter plate 220. Since the round rod 242 is slidingly inserted into the round hole on the connecting plate 243 and the outer wall of the round rod 242 is sleeved with the reset spring 245, the bottom end of the scraper 244 is always in contact with the surface of the filter plate 220 during the movement of the moving block 241, so that the impurities can be pushed.
[0037] As shown in Figures 1-3 In the embodiment, the inside of the filter box 210 is located below the filter plate 220 and is provided with two partition plates 250 which are symmetrical to each other. The bottom end of each of the two partition plates 250 is fixedly connected with the inner bottom surface of the filter box 210, and the top end of each of the two partition plates 250 is fixedly connected with the bottom surface of the filter plate 220. The side wall of the filter box 210 near the position where the two partition plates 250 are located is provided with a slot, and the slot is slidingly inserted with a collecting box 260. The outer side wall of each of the two collecting boxes 260 is fixedly connected with two handles 261, and the top end opening of each of the two collecting boxes 260 corresponds to the rectangular groove 222.
[0038] In specific implementation, the two partition plates 250 and the filter plate 220 form an M shape, so that the inside of the filter box 210 is intercepted to form a flowing space for the filtered wastewater, and a space for placing the collecting box 260 is reserved. The impurities pushed down from the rectangular groove 222 by the scraper 244 will fall into the collecting box 260 for collection, and can be treated regularly.
[0039] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0040] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.
Claims
1. A dyeing wastewater recycling device, characterized by comprising: The utility model relates to a kind of filter device, including: Stirring mechanism (100), stirring mechanism (100) includes stirring barrel (110), the inner top of stirring barrel (110) is rotatably connected with stirring rod (120), the top of stirring barrel (110) is fixedly connected with motor one (130), the motor shaft of motor one (130) is through the top of stirring barrel (110) and the top end of stirring rod (120) transmission connection, the top of stirring barrel (110) is provided with water inlet pipe (140) and feeding hopper (150), the bottom of stirring barrel (110) is provided with two water outlet pipes (160); Filter mechanism (200) is arranged below stirring mechanism (100), filter mechanism (200) includes filter box (210), the top of filter box (210) is fixedly connected with the bottom of stirring barrel (110), two water outlet pipes (160) extend to the inside of filter box (210), the inside of filter box (210) is fixedly connected with filter plate (220), the bottom of filter box (210) is provided with drain pipe (211), the inside of filter box (210) is provided with drive unit (230) above filter plate (220), drive unit (230) includes screw one (231) and screw two (233), the outside wall of filter box (210) is fixedly connected with two mounting plates (213), the top of two mounting plates (213) is respectively fixedly connected with motor two (232) and motor three (234), the motor shaft of motor two (232) and motor three (234) is respectively connected with screw one (231) and screw two (233) transmission, the outside wall of screw one (231) and screw two (233) is provided with two symmetrical cleaning assemblies (240), the bottom of filter box (210) is fixedly connected with four support legs (212) mutually.
2. The dyeing wastewater recycling device according to claim 1, characterized in that, Cleaning assembly (240) includes: Moving block (241) is provided with two, the side wall of two moving blocks (241) is provided with threaded hole, two moving blocks (241) are respectively with the outer wall of screw one (231) and screw two (233) screw connection; Round bar (242) is provided with two, the top of two round bars (242) is respectively fixedly connected with the bottom of two moving blocks (241), the bottom of two round bars (242) is fixedly connected with limit plate (2421); Connecting plate (243), the top is provided with two round holes, the outer wall of two round bars (242) is respectively with two round holes sliding insertion; Scraping plate (244), the top is fixedly connected with the bottom of connecting plate (243), the bottom of scraping plate (244) is in contact with the surface of filter plate (220); Reset spring (245) is provided with two, two reset springs (245) are respectively sleeved on the outer wall of round bar (242), one end of reset spring (245) is fixedly connected with the bottom of moving block (241), the other end of reset spring (245) is fixedly connected with the top of connecting plate (243).
3. The dyeing wastewater recycling device according to claim 1, characterized in that, The thread rotation direction of the left and right ends of screw one (231) is opposite, the thread rotation direction of the left and right ends of screw two (233) is opposite.
4. The dyeing wastewater recycling device according to claim 1, characterized in that, The cross-sectional shape of filter plate (220) is V-shaped.
5. The dyeing wastewater recycling device according to claim 4, characterized in that, A plurality of filter holes (221) are formed on the surface of the filter plate (220), and a rectangular groove (222) is formed on the top surface of the filter plate (220) at the positions of the two highest points.
6. The dyeing wastewater recycling device according to claim 1, characterized in that, Two partition plates (250) are symmetrically arranged inside the filter box (210) below the filter plate (220), the bottom ends of the two partition plates (250) are fixedly connected with the inner bottom surface of the filter box (210), and the top ends of the two partition plates (250) are fixedly connected with the bottom surface of the filter plate (220).
7. The dyeing wastewater recycling device according to claim 1, characterized in that, The sidewalls of the filter box (210) near the positions of the two partition plates (250) are provided with grooves, and the two grooves are slidably connected with collecting boxes (260), the outer sidewalls of the two collecting boxes (260) are fixedly connected with two handles (261), and the top openings of the two collecting boxes (260) correspond to the two rectangular grooves (222) respectively.