Microbial agent fermentation device

Abstract

The utility model belongs to the technical field of fermentation devices, and particularly relates to a microbial agent fermentation device which comprises a support frame, the horizontal fermentation tank is positioned in the middle of the support frame; the stirring part comprises a speed reducing motor fixed on the supporting frame, a stirring shaft fixedly connected with the output end of the speed reducing motor and a stirring assembly fixed on the stirring shaft; the stirring assembly comprises a supporting piece and a stirring plate fixed on the supporting piece, and the outer wall of the stirring plate is attached to the inner wall of the horizontal fermentation tank. Through the arrangement of the horizontal fermentation tank, the stirring part, the overturning part and other parts, the fermentation material and the microbial agent can be in full contact, full fermentation and decomposition of the fermentation material are facilitated, the fermentation degree of the fermentation material at different positions is uniform, and the fermentation efficiency is improved. In addition, the turnover piece can drive the horizontal fermentation tank to turn over, so that products in the horizontal fermentation tank can be taken out conveniently.

Description

TECHNICAL FIELD

[0001] The utility model belongs to fermentation device technical field, concretely relates to a kind of microbial inoculant fermentation device. BACKGROUND

[0002] In the field of agriculture, microbial inoculant can be used for the rotting of crop straw, poultry manure and urine, edible fungus residue and the like to process into organic fertilizer, and can also be made into microbial fertilizer and applied to crops to improve crop yield and quality, and some microbial inoculants also have the effect of preventing and treating crop diseases and pests or removing heavy metals in soil. Microbial inoculant has been widely used in agricultural production process.

[0003] During the fermentation process of microbial inoculant, fermentation material needs to be added. During the growth and metabolism of effective viable bacteria in microbial inoculant, fermentation material is decomposed and various secondary metabolites such as extracellular enzymes are produced. With the progress of fermentation, fermentation material is decomposed, and viable bacteria in microbial inoculant are multiplied. After fermentation is completed, beneficial activity in fermentation product is collected to make organic fertilizer or microbial fertilizer and the like.

[0004] In the prior art, related fermentation devices are disclosed. For example, CN221544585U discloses a microbial inoculant fermentation device, which comprises a fermentation tank, a hollow shaft is rotatably connected to the upper wall of the fermentation tank, a plurality of stirring rods are fixedly connected to the side surface of the hollow shaft, a pair of scrapers are connected to the outer ends of the stirring rods, a sampling cylinder is communicated with the right wall of the fermentation tank, a piston is slidably connected in the sampling cylinder, a slide rod is slidably connected to the right wall of the sampling cylinder, the left end of the slide rod is fixedly connected to the piston, and a sampling pipe is communicated with the lower wall of the sampling cylinder. The microbial inoculant fermentation device disclosed in the patent can make the sampling pipe and the fermentation inner cavity communicate by moving the piston to the right, can make the material flow into the sampling box through the sampling cylinder and the sampling pipe by making the sampling pipe communicate with the inner cavity of the fermentation tank, is convenient for sampling, thereby facilitating monitoring of fermentation progress, and the material attached to the inner wall can be scraped off by the circular motion of the scraper, to prevent material waste.

[0005] It is undeniable that the microbial inoculant fermentation device disclosed in the patent can indeed achieve the above effects, but it still has certain deficiencies: the stirring rods are mostly used to make the material in the fermentation tank move in a circumferential direction, which is difficult to make the fermentation material move axially, and is easy to cause the fermentation material at the bottom of the fermentation tank to not fully contact with the viable bacteria in the microbial inoculant, resulting in incomplete fermentation. In addition, although the hollow shaft provided with the air inlet and the air outlet can supplement oxygen in the fermentation tank, the material in the fermentation tank is easy to enter the inside of the hollow shaft through the air outlet, which is difficult to clean.

[0006] The information disclosed in this Background section is only for the purpose of increasing an understanding of the general background of the present application and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art that is already known to a person of ordinary skill in the art. Summary of the application

[0007] The present application aims to provide a microbial inoculant fermentation device to solve the problems of the fermentation device in the background art.

[0008] To achieve the above object, the present application provides the following technical scheme:

[0009] A microbial inoculant fermentation device, comprising:

[0010] A support frame;

[0011] A horizontal fermentation tank located in the middle of the support frame;

[0012] A stirring component comprising a speed reducer fixed on the support frame, a stirring shaft fixedly connected with the output end of the speed reducer and penetrating through and rotationally connected with the horizontal fermentation tank, and a stirring assembly fixed on the stirring shaft and located inside the horizontal fermentation tank; the stirring assembly comprises a plurality of support components fixed on the stirring shaft and distributed along the axial direction of the stirring shaft, and a plurality of stirring plates fixed on the support components and extending along the length direction of the horizontal fermentation tank, the outer wall of the stirring plate being attached to the inner wall of the horizontal fermentation tank.

[0013] As a preferred, the lower half of the horizontal fermentation tank has a semicircular cross section, and the upper half has a rectangular cross section; the top of the horizontal fermentation tank is open and sealed by a tank cover, the top of the tank cover is fixed with an air inlet pipe and an air outlet pipe which are in communication with the inside of the horizontal fermentation tank, and the air inlet pipe and the air outlet pipe are both provided with an on-off valve.

[0014] As a preferred, the middle part of the horizontal fermentation tank is provided with a mounting plate corresponding to the cross-sectional shape thereof, the inner wall of the mounting plate is fixed with a heating wire in contact with the outer wall of the horizontal fermentation tank; the inner wall of both ends of the mounting plate is fixed with a first flange, and the outer wall of the horizontal fermentation tank is fixed with a second flange corresponding to the first flange and fixed with the first flange by bolts.

[0015] As a preferred, the support component comprises a support ring sleeved on the stirring shaft and a plurality of support rods fixed on the outer wall of the support ring and extending in the radial direction of the support ring; the stirring plate is fixed on the outer end of the support rod of the support component.

[0016] As preferred, the stirring piece further comprises a blade piece, which is located between two adjacent support pieces, the blade piece comprising a mounting ring sleeved on the stirring shaft and fixedly connected with the stirring shaft, and a plurality of crushing blades fixed on the outer wall of the mounting ring and extending radially along the mounting ring, the outer ends of the crushing blades being located between two adjacent stirring plates.

[0017] As preferred, the stirring shaft is provided with a bearing block at the end close to the speed reducer and at the end away from the speed reducer, the bearing block being fixed on the support frame.

[0018] As preferred, the stirring shaft is provided with a sealing bearing at each end of the horizontal fermentation tank, the sealing bearing being fixed on the outer wall of the horizontal fermentation tank.

[0019] As preferred, the rear wall of the horizontal fermentation tank is provided with a limiting plate close to the top, the limiting plate being provided with a vertical limiting pin, the rear end of the support frame being provided with a limiting rod, the limiting pin vertically penetrating the limiting plate and the limiting rod.

[0020] As preferred, the microbial agent fermentation tank device further comprises a turnover piece, the turnover piece being symmetrically provided with two groups, comprising a mounting base fixed on the support frame, a turnover cylinder having a fixed end hingedly connected with the mounting base and a telescopic end inclined downward and facing the front wall of the horizontal fermentation tank, and a fish eye joint fixed on the telescopic end of the turnover cylinder, the end of the horizontal fermentation tank close to the front wall being provided with a round shaft, the round shaft penetrating the eye of the fish eye joint, and a reinforcing rib being fixed on the inner end of the round shaft.

[0021] As preferred, the front side of the support frame is provided with a space for the turnover of the horizontal fermentation tank, and the rear side of the support frame is provided with a counterweight.

[0022] Compared with the prior art, the microbial agent fermentation tank device has the following beneficial effects:

[0023] The horizontal fermentation tank, the stirring piece and the turnover piece are provided, the stirring plate of the stirring piece continuously rotates to stir the material at the bottom of the horizontal fermentation tank, the shearing action of the blade piece breaks the fermentation material gathered together, the fermentation material and the microbial agent can be fully contacted, the fermentation material can be fully fermented and decomposed, the fermentation degree of the fermentation material at different positions is uniform, and the fermentation efficiency is improved. In addition, the turnover piece can drive the horizontal fermentation tank to turn over, and the product in the horizontal fermentation tank can be easily taken out. The device has a novel structure and can be used for the fermentation of microbial agent and the preparation of related products such as organic fertilizer. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1The whole structure schematic view of the utility model is shown in the figure.

[0025] Figure 2 The front view of the utility model is shown in the figure. Figure 1

[0026] Figure 3 The rear view of the utility model is shown in the figure. Figure 1

[0027] Figure 4 The sectional view of the utility model is shown in the figure. Figure 1

[0028] Figure 5 The front view of the utility model is shown in the figure. Figure 4

[0029] Figure 6 The enlarged view of A in the utility model is shown in the figure. Figure 5

[0030] Figure 7 The structure schematic view of the stirring part of the utility model is shown in the figure.

[0031] Figure 8 The front view of the utility model is shown in the figure. Figure 7

[0032] Main figure mark explanation:

[0033] 1, support frame; 11, counterweight block; 12, limiting rod; 2, horizontal fermentation tank; 21, tank cover; 22, air inlet pipe; 23, air outlet pipe; 24, on-off valve; 25, second flange; 26, round shaft; 27, reinforcing rib; 28, limiting plate; 29, limiting pin; 3, mounting plate; 31, heating wire; 32, first flange; 4, stirring part; 41, speed reducer motor; 42, stirring shaft; 43, stirring assembly; 44, support part; 441, support ring; 442, support rod; 45, stirring plate; 46, bearing with seat; 47, sealing bearing; 48, blade part; 481, mounting ring; 482, crushing knife; 5, turnover part; 51, mounting seat; 52, turnover cylinder; 53, fish eye joint. DETAILED DESCRIPTION

[0034] The technical scheme of the utility model patent will be described clearly and completely below, obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the protection scope of the utility model.

[0035] Example

[0036] Referring to the accompanying Figures 1-8 A microbial inoculant fermentation device, comprising: ​​​​​​

[0037] Support frame 1;

[0038] Horizontal fermentation tank 2 is located in the middle of support frame 1; the lower half of horizontal fermentation tank 2 is semicircular in cross section, and the upper half is rectangular in cross section; the top of horizontal fermentation tank 2 is open and sealed by tank cover 21, the top of tank cover 21 is fixed with air inlet pipe 22 and air outlet pipe 23 which communicate with the inside of horizontal fermentation tank 2, and each of air inlet pipe 22 and air outlet pipe 23 is provided with on-off valve 24; in addition, the outside of the middle of horizontal fermentation tank 2 is provided with mounting plate 3 corresponding to the cross-sectional shape of horizontal fermentation tank 2, the inner wall of mounting plate 3 is fixed with heating wire 31 which contacts the outer wall of horizontal fermentation tank 2, the end of heating wire 31 penetrates through the reserved hole of mounting plate 3 and is connected with external power supply; the inner wall of both ends of mounting plate 3 is fixed with first flange 32, the outer wall of horizontal fermentation tank 2 is fixed with second flange 25 corresponding to first flange 32 and fixed with first flange 32 through bolts;

[0039] Stirring part 4 includes reduction motor 41 fixed on support frame 1, stirring shaft 42 fixedly connected with the output end of reduction motor 41 and penetrating through horizontal fermentation tank 2 and rotatingly connected with horizontal fermentation tank 2, and stirring assembly 43 fixed on stirring shaft 42 and located in the inside of horizontal fermentation tank 2; stirring assembly 43 includes multiple support parts 44 fixed on stirring shaft 42 and distributed along the axial direction of stirring shaft 42, and stirring plates 45 fixed on support parts 44 and extending along the length direction of horizontal fermentation tank 2, the outer wall of stirring plates 45 is attached to the inner wall of horizontal fermentation tank 2; wherein the end of stirring shaft 42 close to reduction motor 41 and the end of stirring shaft 42 away from reduction motor 41 are provided with bearing with seat 46, and bearing with seat 46 is fixed on support frame 1; sealing bearing 47 is respectively installed at the position of stirring shaft 42 located at both ends of horizontal fermentation tank 2, and sealing bearing 47 is fixed on the outer wall of horizontal fermentation tank 2. It needs to be supplemented here that sealing bearing 47 is prior art; in addition, support part 44 includes support ring 441 sleeved on stirring shaft 42 and fixedly connected with stirring shaft 42, and multiple support rods 442 fixed on the outer wall of support ring 441 and extending in the radial direction of support ring 441; stirring plate 45 is fixed on the outer end of multiple support rods 442 of support part 44;

[0040] Turnover part 5 is symmetrically provided with two groups, including mounting seat 51 fixed on support frame 1, turnover cylinder 52 fixedly connected with mounting seat 51 at the fixed end and inclined downward toward the front wall of horizontal fermentation tank 2, and fish eye joint 53 fixed on the telescopic end of turnover cylinder 52; a circular shaft 26 is fixed at the position close to the front wall of horizontal fermentation tank 2 at the end of horizontal fermentation tank 2, the eye part of fish eye joint 53 is penetrated by circular shaft 26, and reinforcing rib 27 is fixed on the inner end of circular shaft 26; of course, the front side of support frame 1 is provided with a space for horizontal fermentation tank 2 to turn over, in order to prevent support frame 1 from tilting during the turnover of horizontal fermentation tank 2, counterweight 11 is placed on the rear side of support frame 1.

[0041] In the embodiment, the stirring member 4 further comprises a blade member 48 located between two adjacent support members 44, the blade member 48 comprising a mounting ring 481 mounted on the stirring shaft 42 and fixedly connected with the stirring shaft 42, and a plurality of crushing blades 482 fixed on the outer wall of the mounting ring 481 and extending radially along the mounting ring 481; the outer ends of the crushing blades 482 are located between two adjacent stirring plates 45.

[0042] In the embodiment, a limiting plate 28 is fixed to the rear wall of the horizontal fermentation tank 2 near the top, and a vertical limiting pin 29 is arranged on the limiting plate 28; a limiting rod 12 is fixed to the rear end of the support frame 1, and the limiting pin 29 vertically downwardly penetrates the limiting plate 28 and the limiting rod 12 and is inserted with an open pin (not shown in the figure).

[0043] It should be noted that the air inlet pipe 22 is connected with an external oxygen supply device for conveying oxygen into the horizontal fermentation tank 2 to meet the needs of the growth and metabolism of the living bacteria in the microbial agent; the reduction motor 41 and the heating wire 31 are connected with an external power supply, and the overturning air cylinder 52 is connected with an external air source.

[0044] In use, the limiting pin 29 vertically downwardly penetrates the limiting plate 28 and the limiting rod 12, and an open pin is inserted at the bottom of the limiting pin 29 to prevent the limiting pin 29 from coming out, so that the top opening of the horizontal fermentation tank 2 remains vertically upward. It is not difficult to understand that the limiting plate 28 and the limiting rod 12 are both provided with through holes corresponding to the limiting pin 29 (not marked in the figure).

[0045] The tank cover 21 is opened, the fermentation material is added into the horizontal fermentation tank 2, the appropriate microbial agent is inoculated, and the appropriate amount of water is added to make the water content in the fermentation material reach about 50%. The tank cover 21 is closed, and the heating wire 31 and the reduction motor 41 are started. When the heating wire 31 works, heat is generated to heat the horizontal fermentation tank 2, so that the inside of the horizontal fermentation tank 2 has a certain temperature. After heating for a period of time, the heating wire 31 is turned off. In actual use, the working time of the heating wire 31 can be used to make the inside of the horizontal fermentation tank 2 reach the appropriate temperature, so as to provide suitable temperature for the growth and metabolism of the living bacteria in the microbial agent.

[0046] When the reduction motor 41 works, the stirring shaft 42 is driven to rotate, and the stirring shaft 42 drives the support member 44 and the blade member 48 to rotate. When the support member 44 rotates, the stirring plate 45 is driven to rotate through the support rod 442, and when the support rod 442 and the stirring plate 45 rotate, the materials in the horizontal fermentation tank 2 are stirred and mixed, so that the fermentation material and the microbial agent are fully contacted, which is beneficial to the subsequent fermentation and decomposition of the fermentation material. Moreover, through the continuous rotation and stirring of the stirring plate 45, the materials at the bottom of the horizontal fermentation tank 2 are continuously rolled up and down, so that the fermentation degree of the fermentation material at different positions is uniform, and the fermentation material at different positions can be fully fermented and decomposed.

[0047] During the rotation of the blade member 48, the breaking blade 482 contacts the material in the horizontal fermentation tank 2, and while playing a certain stirring role, the breaking blade 482 also produces a shearing action on the material in the horizontal fermentation tank 2, breaks the fermentation material gathered together, and helps the fermentation material to be fully fermented and decomposed.

[0048] In addition, during the fermentation process, the switch valve 24 on the air inlet pipe 22 and the air outlet pipe 23 is opened every certain period of time, and oxygen is transported into the horizontal fermentation tank 2 through the air inlet pipe 22 to ensure the normal growth and metabolism of the microorganisms in the horizontal fermentation tank 2. After the oxygen transportation is completed, the switch valve 24 on the air inlet pipe 22 and the air outlet pipe 23 is closed. Through the stirring action of the stirring plate 45, the supporting rod 442 and the breaking blade 482, the microorganism agent in the horizontal fermentation tank 2 can also be fully contacted with oxygen, and the normal growth and metabolism of the microorganism agent can be ensured.

[0049] After the fermentation is completed, the reduction motor 41 is stopped, the limit pin 29 is taken out, the extension end of the turnover air cylinder 52 is extended, the extension end of the fish eye joint 53 is extended and a pushing force is generated on the circular shaft 26, under the action of the pushing force, the top of the horizontal fermentation tank 2 is turned forward, after the top of the horizontal fermentation tank 2 is inclined downward by a certain angle, the fermentation product in the horizontal fermentation tank 2 is discharged from the horizontal fermentation tank 2, and the fermentation product can be collected by placing a container below. During this process, the reduction motor 41 is started, and the stirring plate 45 rotates counterclockwise (see the orientation of Figure 1 ), which is beneficial to the discharge of the fermentation product from the horizontal fermentation tank 2.

[0050] The foregoing description of specific exemplary embodiments of the present application is intended for purposes of illustration and example only. These descriptions are not intended to limit the application in any way, but to explain the principles of the application. It will be apparent to those skilled in the art that many changes can be made without departing from the principles of the application. The selection and arrangement of exemplary embodiments are designed to explain the principles of the application and its practical application, so that those skilled in the art can implement and use various different exemplary embodiments of the application and various different selections and changes. The scope of the present application is intended to be limited by the claims and their equivalents.

Claims

1. A microbial inoculant fermentation device, characterized in that, The utility model provides a microbial inoculant fermentation tank device, including: Support frame; Horizontal fermentation tank is in the middle part of support frame; Stirring part, including fixed reduction motor on the support frame, with the output fixed connection of reduction motor and the horizontal fermentation tank and with horizontal fermentation tank rotation connection of the stirring shaft that penetrates horizontal fermentation tank, and the stirring assembly that is fixed in horizontal fermentation tank and is located in horizontal fermentation tank inside, stirring assembly includes the multiple support that is fixed on the stirring shaft and is along the axial distribution of stirring shaft, and the stirring board that is fixed on the support and is along the length direction of horizontal fermentation tank extension, the outer wall of stirring board is in line with the inner wall of horizontal fermentation tank.

2. The microbial inoculant fermentation device of claim 1, wherein, The lower half of the horizontal fermentation tank is semicircular in cross-section, and the upper half is rectangular in cross-section; The top of the horizontal fermentation tank is open and sealed by a tank cover, the top of the tank cover is fixed with an air inlet pipe and an air outlet pipe in communication with the inside of the horizontal fermentation tank, and the air inlet pipe and the air outlet pipe are both provided with an on-off valve.

3. The microbial inoculant fermentation device of claim 1, wherein, The outside of the middle part of the horizontal fermentation tank is provided with a mounting plate corresponding to the cross-sectional shape thereof, the inner wall of the mounting plate is fixed with heating wires in contact with the outer wall of the horizontal fermentation tank; The inner wall of both ends of the mounting plate is fixed with a first flange, and the outer wall of the horizontal fermentation tank is fixed with a second flange corresponding to the first flange and fixed with the first flange by bolts.

4. The microbial inoculant fermentation device of claim 1, wherein, The support includes a support ring that is sleeved on the stirring shaft and a plurality of support rods that are fixed on the outer wall of the support ring and extend radially along the support ring; The stirring board is fixed to the outer end of the support rod of the plurality of support members.

5. The microbial inoculant fermentation device of claim 1, wherein, The stirring part further comprises a blade member, the blade member being located between adjacent two support members, the blade member comprising a mounting ring sleeved on the stirring shaft and fixedly connected with the stirring shaft, and a plurality of crushing knives fixed on the outer wall of the mounting ring and extending radially along the mounting ring; The outer end of the crushing knife is located between adjacent two stirring boards.

6. The microbial inoculant fermentation device of claim 1, wherein, The end of the stirring shaft close to the reduction motor and the end away from the reduction motor are provided with seat bearings, and the seat bearings are fixed on the support frame.

7. The microbial inoculant fermentation device of claim 1, wherein, The stirring shaft is provided with a sealing bearing at the position of both ends of the horizontal fermentation tank, and the sealing bearing is fixed on the outer wall of the horizontal fermentation tank.

8. The microbial inoculant fermentation device of claim 1, wherein, A limiting plate is fixed to the position close to the top of the rear wall of the horizontal fermentation tank, a vertical limiting pin is arranged in the limiting plate, a limiting rod is fixed to the rear end of the support frame, and the limiting pin vertically penetrates the limiting plate and the limiting rod.

9. The microbial inoculant fermentation device of claim 1, wherein, The microbial inoculant fermentation tank device further comprises a turnover member, the turnover member is symmetrically arranged in two groups, including a mounting seat fixed on the support frame, a turnover cylinder with a fixed end hingedly connected to the mounting seat and an inclined end towards the front wall of the horizontal fermentation tank, and a fish eye joint fixed to the telescopic end of the turnover cylinder; A circular shaft is fixed to the position close to the front wall of the end of the horizontal fermentation tank, the circular shaft is arranged in the eye of the fish eye joint, and a reinforcing rib is fixed to the inner end of the circular shaft.

10. The microbial inoculant fermentation device of claim 9, wherein, The front side of the support frame is provided with a space corresponding to the turnover of the horizontal fermentation tank; A counterweight is placed on the rear side of the support frame.

Images