Soybean sauce koji-making koji material conveying mechanism
By introducing a heating device and a humidity sensor into the koji-making material conveying mechanism for soy sauce koji making, combined with the rotary conveying of a grain extractor and a metal hose, the problem of unstable humidity during the soy sauce koji-making process was solved, improving production efficiency and equipment lifespan, and reducing labor costs and health risks.
Patent Information
- Application Number
- CN202423217179.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing method of conveying koji for soy sauce making is inefficient, prone to errors, and lacks effective humidity control, which affects product quality.
A soy sauce koji-making material conveying mechanism was designed, comprising a heating device, a heating sleeve, a humidity sensor, and a grain pump. The dryness of the koji material is controlled by intelligently adjusting the humidity, and the conveying volume is precisely controlled by using a metal hose and a flexible tube for rotary pumping.
It improves production efficiency, reduces equipment corrosion and wear, keeps equipment clean and hygienic, saves energy, and reduces labor costs and health risks.
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Figure CN223674627U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to soy sauce processing technical field, concretely is a kind of soy sauce koji making koji material conveying mechanism. BACKGROUND
[0002] Soy sauce koji making koji material conveying mechanism is a kind of equipment specially used in the production process of soy sauce, which is used to deliver koji making raw materials to disc koji maker.
[0003] Chinese utility model patent CN212128121U discloses a novel koji material conveying device for soy sauce disc koji maker, which comprises a disc koji maker and a PLC control cabinet, an out-koji auger of the disc koji maker, a koji material buffer tank connected to the discharge port of the out-koji auger, an opposed-clamping crusher arranged in the koji material buffer tank, a koji material brine mixing tank connected to the discharge port of the koji material buffer tank through a vacuum koji suction pipeline, a vacuum buffer tank connected to the top of the koji material brine mixing tank through a vacuum pipeline, a material circulating discharge port and a soy sauce koji mash discharge port arranged at the lower part of the koji material brine mixing tank, a koji material circulating pipeline and a rotary pump connected to the material circulating discharge port, the koji material circulating pipeline extending to the central part of the koji material brine mixing tank, and a water ring vacuum pump arranged between the vacuum buffer tank and a water storage tank.
[0004] However, the existing conveying method may rely on manual or simple mechanical devices, which is inefficient and prone to errors. There is a lack of effective humidity control means, resulting in unstable humidity of soy sauce koji making koji material during conveying and storage, which affects the quality of the final product. Therefore, a soy sauce koji making koji material conveying mechanism is needed. UTILITY MODEL CONTENT
[0005] The utility model provides a kind of soy sauce koji making koji material conveying mechanism to solve the problems in the background art.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a soy sauce koji making koji material conveying mechanism, including base and feed box, the top of base is fixedly installed with stabilizing frame in the position of near center, the top of stabilizing frame is fixedly installed with stirring barrel, the top of stirring barrel is fixedly installed with connecting plate in the position of near periphery, the top center of connecting plate is fixedly installed with second drive motor, the output of second drive motor is fixedly connected with second stirring shaft, second stirring blade is fixedly installed on second stirring shaft, the top of base is fixedly installed with support frame in the position of near four corners, the top of support frame is fixedly installed with grain suction machine main part in the position of near rear end, the top of support frame is fixedly installed with first drive motor in the position of near front end, the output of first drive motor is fixedly connected with first rotary shaft, the outer surface of first rotary shaft is fixedly connected with second stirring blade, the top of base is fixedly installed with mixing tank, the top of mixing tank is fixedly installed with connecting cylinder in the position of near front end, the discharge end of grain suction machine main part is fixedly connected with connecting pipe, the feed inlet of grain suction machine main part is fixedly connected with metal hose, the outer surface of metal hose is fixedly connected with heating pipe sleeve, a plurality of heating devices are uniformly arranged in the inside of heating pipe sleeve.
[0007] Further, the bottom of the stirring barrel is provided with a discharge end, and the discharge end on the stirring barrel is provided with a control valve, the bottom of the stirring barrel penetrates the top of the feed box and extends into the inside of the feed box, the position near the bottom of the outer surface of the stirring barrel is fixedly connected with the top of the feed box, and a sealing ring is arranged at the connection between the stirring barrel and the feed box.
[0008] Further, the top of the second stirring shaft penetrates the bottom center of the connecting plate and extends out of the top of the connecting plate, and is connected with the second drive motor, the connection between the second stirring shaft and the connecting plate is connected through a ball bearing, and a sealing ring is arranged at the connection between the second stirring shaft and the connecting plate.
[0009] Further, the top of the second stirring shaft penetrates the bottom center of the connecting plate and extends out of the top of the connecting plate, and is connected with the second drive motor, the connection between the second stirring shaft and the connecting plate is connected through a ball bearing, and a sealing ring is arranged at the connection between the second stirring shaft and the connecting plate.
[0010] Further, the first rotary shaft and the first threaded rotary blade are located in the inside of the connecting cylinder, and the top of the connecting cylinder is fixedly connected with the inner top wall of the support frame.
[0011] Further, the top of the connecting pipe penetrates the inner top wall of the support frame and is fixedly connected with the discharge end of the grain extractor main body, the connecting pipe is fixedly connected with the support frame, and the end of the connecting pipe away from the grain extractor main body penetrates the rear end of the connecting cylinder and extends into the connecting cylinder, and the connecting pipe is fixedly connected with the connecting cylinder.
[0012] Further, the grain extractor main body is provided with a driving device, the end of the metal hose away from the grain extractor main body is fixedly connected with a conical lead sinker, the end of the metal hose away from the grain extractor main body penetrates the right side of the feeding box and extends into the feeding box, the conical lead sinker is located in the feeding box, the metal hose is provided with a soft dragon, the metal hose is provided with a humidity sensor, one end of the soft dragon in the metal hose is fixedly connected with the output end of the driving device in the grain extractor main body, and the metal hose, the soft dragon, the grain extractor main body and the conical lead sinker form the grain extractor.
[0013] Further, the bottom of the connecting cylinder and the end of the connecting pipe close to the connecting cylinder are provided with control valves, and the top of the base is provided with a control box.
[0014] Compared with the prior art, the soy sauce koji material conveying mechanism has the following beneficial effects:
[0015] 1. The soy sauce koji material conveying mechanism, by setting the heating device and the heating pipe sleeve, matching the humidity sensor, first, can ensure the dryness of the soy sauce koji material, also by controlling the humidity of the koji material, can reduce the corrosion and wear of the conveying equipment and pipeline, thereby prolonging the service life of the equipment; at the same time, the dry environment also helps to reduce the growth of bacteria and mold, and maintains the cleanliness and hygiene of the equipment; the heating device and the heating pipe sleeve can be intelligently adjusted according to the feedback of the humidity sensor, avoiding unnecessary energy waste; when the koji material humidity is moderate, the heating power can be reduced or stopped, thereby saving energy.
[0016] 2. The soy sauce koji material conveying mechanism, by setting the feeding box, the metal hose and the grain extractor main body, greatly reduces the time and labor cost of manual carrying; at the same time, the grain extractor can quickly and continuously convey the koji material from the feeding box to the connecting pipe, and then into the mixing tank, thereby significantly improving the production efficiency; through the rotary conveying mode of the hose and the soft dragon, the conveying amount of the koji material can be accurately controlled, and the material spilling and waste caused by improper manual operation can be avoided; at the same time, this makes the soy sauce production industry have a wide application prospect; compared with manual carrying, the direct contact between workers and koji material can be reduced, and the influence of material dust, moisture and other factors on the health of workers is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model.
[0018] Figure 2 is a front view of the present application;
[0019] Figure 3 is a connection relationship diagram of the connecting pipe and the connecting cylinder of the present application;
[0020] Figure 4 is an enlarged view of A derived from the present application. Figure 2
[0021] In the figure: 1, grain extraction machine main body; 2, support frame; 3, first drive motor; 4, connecting cylinder; 5, mixing tank; 6, base; 7, heating pipe sleeve; 8, stirring barrel; 9, connecting plate; 10, stabilizing frame; 11, feeding box; 12, second stirring shaft; 13, second stirring blade; 14, second drive motor; 15, metal hose; 16, first rotating shaft; 17, first threaded rotating blade; 18, connecting pipe; 19, heating device. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0023] Please refer to Figures 1-4 The utility model discloses a kind of soy sauce koji preparation koji conveying mechanism, including base 6 and feed box 11, it is characterized by: the top of base 6 is fixedly installed with stabilizing frame 10 in the position close to center, the top of stabilizing frame 10 is fixedly installed with stirring drum 8, the top of stirring drum 8 is fixedly installed with connecting plate 9 in the position close to periphery, the top center of connecting plate 9 is fixedly installed with second driving motor 14, the output end of second driving motor 14 is fixedly connected with second stirring shaft 12, second stirring shaft 12 is fixedly installed with second stirring vane 13, the top of base 6 is fixedly installed with support frame 2 in the position close to four corners, the top of support frame 2 is fixedly installed with grain extractor main body 1 in the position close to rear end, the top of support frame 2 is fixedly installed with first driving motor 3 in the position close to front end, the output end of first driving motor 3 is fixedly connected with first rotating shaft 16, the outer surface of first rotating shaft 16 is fixedly connected with second stirring vane 13, the top of base 6 is fixedly installed with mixing tank 5, the top of mixing tank 5 is fixedly installed with connecting cylinder 4 in the position close to front end, the discharge end of grain extractor main body 1 is fixedly connected with connecting pipe 18, the feed end of grain extractor main body 1 is fixedly connected with metal hose 15, the outer surface of metal hose 15 is fixedly connected with heating pipe sleeve 7, and multiple heating devices 19 are evenly arranged in the inside of heating pipe sleeve 7.
[0024] Specifically, the bottom of the stirring drum 8 is provided with a discharge end, and the discharge end on the stirring drum 8 is provided with a control valve. The bottom of the stirring drum 8 penetrates the top of the feed box 11 and extends into the inside of the feed box 11. The position close to the bottom of the outer surface of the stirring drum 8 is fixedly connected with the top of the feed box 11, and a sealing ring is arranged at the connection between the stirring drum 8 and the feed box 11.
[0025] Specifically, the top of the second stirring shaft 12 penetrates the bottom center of the connecting plate 9 and extends out of the top of the connecting plate 9, and is connected with the second driving motor 14. The connection between the second stirring shaft 12 and the connecting plate 9 is connected through a ball bearing. A sealing ring is arranged at the connection between the second stirring shaft 12 and the connecting plate 9.
[0026] Specifically, the top of the first rotating shaft 16 penetrates the inner top wall of the support frame 2 and extends out of the top of the support frame and is connected with the first driving motor 3. The connection between the first rotating shaft 16 and the connecting plate 9 is connected through a ball bearing. A sealing ring is arranged at the connection between the first rotating shaft 16 and the connecting plate 9.
[0027] Specifically, the first rotating shaft 16 and the first threaded rotating vane 17 are both located in the inside of the connecting cylinder 4. The top of the connecting cylinder 4 is fixedly connected with the inner top wall of the support frame 2.
[0028] Specifically, the top of the connecting pipe 18 penetrates the inner top wall of the support frame 2 and is fixedly connected with the discharge end of the grain extractor main body 1, the connecting pipe 18 is fixedly connected with the support frame 2, and the end of the connecting pipe 18 away from the grain extractor main body 1 penetrates the rear end of the connecting cylinder 4 and extends to the inside of the connecting cylinder 4, and the connecting pipe 18 is fixedly connected with the connecting cylinder 4.
[0029] Specifically, the grain extractor main body 1 is provided with a driving device, the end of the metal hose 15 away from the grain extractor main body is fixedly connected with a conical lead sinker, the end of the metal hose 15 away from the grain extractor main body 1 penetrates the right side of the feeding box 11 and extends to the inside of the feeding box 11, the conical lead sinker is located in the inside of the feeding box 11, the metal hose 15 is provided with a soft dragon inside, the metal hose 15 is provided with a humidity sensor, and the end of the soft dragon in the metal hose 15 is fixedly connected with the output end of the driving device in the grain extractor main body 1, and the metal hose 15, the soft dragon, the grain extractor main body 1 and the conical lead sinker constitute the grain extractor.
[0030] Specifically, the bottom of the connecting cylinder 4 and the end of the connecting pipe 18 close to the connecting cylinder 4 are both provided with control valves, and the top of the base 6 is provided with a control box.
[0031] In use, first open the first drive motor 3, the second drive motor 14, the main body of the grain extractor 1 and the control valve on the connecting pipe 18; the operation steps are as follows: add the soy sauce koji to be transported into the inside of the stirring barrel 8; with the start of the second drive motor 14, it drives the second stirring shaft 12 and the second stirring blade 13 installed on the shaft to start rotating; this rotating action effectively crushes the soy sauce koji, ensuring that the koji reaches the required fine degree for subsequent mixing and transportation; after the crushing process is completed, the crushed soy sauce koji can flow out smoothly by opening the control valve at the discharge end of the bottom of the stirring barrel 8; these koji then flow into the feeding box 11 through the discharge end at the bottom of the stirring barrel 8, preparing for the next pumping process; at this time, the main body of the grain extractor 1 starts to work, which drives the soft dragon in the metal hose 15 to rotate; this rotating action enables the soft dragon to effectively extract the soy sauce koji in the feeding box 11 and send it into the inside of the main body of the grain extractor 1; with the continuous work of the main body of the grain extractor 1, the koji is continuously extracted and flows into the connecting pipe 18 through the discharge end; since the control valve on the connecting pipe 18 has been opened, the soy sauce koji flowing into the connecting pipe 18 can directly flow into the connecting cylinder 4 through the connecting pipe 18; inside the connecting cylinder 4, the first drive motor 3 drives the first rotating shaft 16 and possibly the first threaded rotating blade 17 installed on the shaft to rotate; this rotating action not only enables the soy sauce koji to be uniformly sent into the mixing tank 5, but also effectively prevents pipe blockage or accumulation of koji during transportation; and when the humidity sensor senses that the humidity in the metal hose 15 is too high, the electrically driven heating device 19 is driven, and heat is introduced into the inside of the metal hose 15 through the outer surface of the metal hose 15, thereby effectively preventing the soy sauce koji from becoming wet or condensing due to temperature reduction during transportation.
[0032] In summary, the koji feeding mechanism for soy sauce production, by setting the heating device 19 and heating pipe sleeve 7, with humidity sensor, first can ensure the dryness of the koji for soy sauce production, also by controlling the humidity of the koji, can reduce the corrosion and wear of the conveying equipment and pipeline, thereby prolonging the service life of the equipment; at the same time, the dry environment also helps to reduce the growth of bacteria and mold, keep the equipment clean and sanitary; the heating device 19 and the heating pipe sleeve 7 can be intelligently adjusted according to the feedback of the humidity sensor, avoid unnecessary energy waste; when the koji humidity is moderate, the heating power can be reduced or stopped, thereby saving energy; by setting the feeding box 11, metal hose 15 and grain suction machine main body 1, the time and labor cost of manual handling is greatly reduced; at the same time, the grain suction machine can quickly and continuously suck the koji from the feeding box 11 to the connecting pipe 18, and then into the mixing tank 5, significantly improving the production efficiency; through the rotary suction mode of the hose and the soft dragon, the conveying amount of the koji can be accurately controlled, avoiding the material spilling and waste caused by improper manual operation; at the same time, this makes the soy sauce production industry have a wide application prospect; compared with manual handling, it can also reduce the direct contact of workers with the koji, reduce the influence of material dust, moisture and other factors on the health of workers.
[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A koji preparation material conveying mechanism for soy sauce, comprising a base (6) and a feeding box (11), characterized in that: The top of the base (6) is fixedly installed with a stabilizing frame (10) near the center, the top of the stabilizing frame (10) is fixedly installed with a stirring barrel (8), the top of the stirring barrel (8) is fixedly installed with a connecting plate (9) near the periphery, the top center of the connecting plate (9) is fixedly installed with a second driving motor (14), the output end of the second driving motor (14) is fixedly connected with a second stirring shaft (12), the second stirring shaft (12) is fixedly installed with a second stirring blade (13), the top of the base (6) is fixedly installed with a support frame (2) near the four corners, the top of the support frame (2) is fixedly installed with a grain suction machine body (1) near the rear end, the top of the support frame (2) is fixedly installed with a first driving motor (3) near the front end, the output end of the first driving motor (3) is fixedly connected with a first rotating shaft (16), the outer surface of the first rotating shaft (16) is fixedly connected with the second stirring blade (13), the top of the base (6) is fixedly installed with a mixing tank (5), the top of the mixing tank (5) is fixedly installed with a connecting cylinder (4) near the front end, the discharge end of the grain suction machine body (1) is fixedly connected with a connecting pipe (18), the feeding end of the grain suction machine body (1) is fixedly connected with a metal hose (15), the outer surface of the metal hose (15) is fixedly connected with a heating pipe sleeve (7), a plurality of heating devices (19) are uniformly arranged in the heating pipe sleeve (7).
2. The koji delivery mechanism for soy sauce production according to claim 1, wherein: The bottom of the stirring barrel (8) is provided with a discharge end, and the discharge end on the stirring barrel (8) is provided with a control valve, the bottom of the stirring barrel (8) penetrates through the top of the feeding box (11) and extends into the inside of the feeding box (11), the outer surface of the stirring barrel (8) is fixedly connected with the top of the feeding box (11) near the bottom, and a sealing ring is arranged at the connection between the stirring barrel (8) and the feeding box (11).
3. The koji delivery mechanism for soy sauce production according to claim 1, wherein: The top of the second stirring shaft (12) penetrates through the bottom center of the connecting plate (9) and extends out of the top of the connecting plate (9) and is connected with the second driving motor (14), the connection between the second stirring shaft (12) and the connecting plate (9) is connected through a ball bearing, and a sealing ring is arranged at the connection between the second stirring shaft (12) and the connecting plate (9).
4. The koji conveying mechanism according to claim 1, wherein: The top of the first rotating shaft (16) penetrates through the inner top wall of the support frame (2) and extends out of the top of the support frame and is connected with the first driving motor (3), the connection between the first rotating shaft (16) and the connecting plate (9) is connected through a ball bearing, and a sealing ring is arranged at the connection between the first rotating shaft (16) and the connecting plate (9).
5. The koji conveying mechanism according to claim 1, wherein: The first rotating shaft (16) and the first threaded rotating blade (17) are located in the inside of the connecting cylinder (4), and the top of the connecting cylinder (4) is fixedly connected with the inner top wall of the support frame (2).
6. The koji delivery mechanism of claim 1, wherein: The top of the connecting pipe (18) penetrates the inner top wall of the support frame (2) and is fixedly connected with the discharge end of the grain suction machine body (1), the connecting pipe (18) is fixedly connected with the support frame (2), and the end, away from the grain suction machine body (1), of the connecting pipe (18) penetrates the rear end of the connecting cylinder (4) and extends to the inside of the connecting cylinder (4); the connecting pipe (18) is fixedly connected with the connecting cylinder (4).
7. The koji conveying mechanism according to claim 1, wherein: The grain suction machine body (1) is provided with a driving device, the metal hose (15) is fixedly connected with a conical lead weight at the end, away from the grain suction machine body, of the metal hose (15), the end, away from the grain suction machine body (1), of the metal hose (15) penetrates the right side of the feeding box (11) and extends to the inside of the feeding box (11), the conical lead weight is located in the inside of the feeding box (11), the metal hose (15) is provided with a soft dragon inside, the metal hose (15) is provided with a humidity sensor, one end of the soft dragon in the metal hose (15) is fixedly connected with the output end of the driving device in the grain suction machine body (1), and the metal hose (15), the soft dragon, the grain suction machine body (1) and the conical lead weight form a grain suction machine.
8. The koji delivery mechanism of claim 1, wherein: The bottom of the connecting cylinder (4) and the end, close to the connecting cylinder (4), of the connecting pipe (18) are provided with control valves, and the top of the base (6) is provided with a control box.
Citation Information
Patent Citations
Novel yeast material conveying device for soybean sauce disc yeast making machine
CN212128121U