Quenching furnace feeding device
By designing a quenching furnace feeding device with highly adaptable movable grippers and cleaners, the problems of workpiece adaptation and debris removal were solved, improving production efficiency and equipment reliability, and ensuring quenching quality and continuity.
Patent Information
- Application Number
- CN202423149874.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional quenching furnace feeding devices are difficult to adapt to workpieces, have poor fixing effects, and are prone to wear due to the accumulation of debris, affecting production efficiency and continuity.
A feeding device including a trolley frame, a cantilever, and a movable gripper was designed. The movable gripper adapts to different types of workpieces through a linkage mechanism, and a cleaner is equipped to remove debris from the track, ensuring stable operation of the device.
It improves workpiece adaptability and production efficiency, reduces costs, extends equipment life, and ensures quenching quality and production continuity.
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Figure CN223674680U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quenching equipment technical field, concretely is a quenching furnace feeding device. BACKGROUND
[0002] In modern industrial production, quenching process is one of the key links of metal heat treatment, is widely used in mechanical manufacturing, automobile industry, aerospace and many other fields, aims at through heating metal above critical temperature, then rapidly cooling, to improve the hardness, strength and wear resistance of metal and other performances. Quenching furnace as the core equipment of quenching process, its feeding process is crucial to ensure the quenching quality and production efficiency;
[0003] Traditional quenching furnace feeding device has many problems when processing workpiece, for different models of workpiece, often need to be equipped with multiple specifications of fixture or carrier, this not only increases the cost, also reduces the production efficiency, and in the feeding process, the fixing effect of fixture or carrier to workpiece is poor, easily leads to the displacement of workpiece in quenching furnace, influences quenching quality, in addition, the working environment near quenching furnace is usually relatively poor, metal debris and other sundries are easy to accumulate on the track, increase the abrasion of device, even possibly lead to device failure, and then influence the continuity of production, aiming at the above problems, the inventor proposes a quenching furnace feeding device to solve the above problems. SUMMARY
[0004] In order to solve the workpiece adaptation difficulty, poor fixation, debris disturbance and efficiency problem of traditional quenching furnace feeding device, the purpose of the utility model is to provide a quenching furnace feeding device.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a quenching furnace feeding device, including the push car frame, the upper end of the push car frame is fixedly installed with two cantilevers that are symmetrically arranged, a plurality of movable clamping jaws are slidably connected on the cantilevers, the movable clamping jaw includes a clamping jaw base, the lower surfaces of the front and rear ends of the clamping jaw base are rotatably connected with upper pulleys, the front and rear ends of the middle part of the clamping jaw base are rotatably connected with middle shaft rods, the left and right ends of the middle shaft rod are rotatably connected with connecting rods, the ends of the connecting rods away from the middle shaft rod are rotatably connected with clamping arms, the lower ends of the clamping arms are slidably connected to the upper surfaces of the clamping jaw bases, and the lower ends of the clamping arms are slidably connected to the upper surfaces of the clamping jaw bases.
[0006] Preferably, the upper surface of the clamping jaw base is fixedly installed with a heat-resistant version, and the two sides of the clamping jaw base are provided with clamping arms, the lower ends of the two sides of the clamping arm are rotatably connected with lower pulleys, and the side wall of the clamping arm is threadedly connected with a threaded wrench.
[0007] Preferably, the middle shaft is provided with a reset spring around, the top end of the clamping arm is fixedly installed with a spring sheet, the middle part of the spring sheet is fixedly installed with a clamping jaw spring, and the other end of the clamping jaw spring is fixedly connected to the surface of the clamping arm.
[0008] Compared with the prior art, the utility model has the beneficial effects that:
[0009] 1、The utility model discloses set up a plurality of movable clamping jaws that cooperate with each other, and these movable clamping jaws can accurately adapt to various types of workpieces through ingenious structural design and flexible movement mode, whether large block-shaped workpieces or small scattered workpieces, the clamps do not need to be frequently replaced, production efficiency is greatly improved, production cost is effectively reduced, and powerful guarantee is provided for large-scale production of enterprises.
[0010] 2、The utility model discloses set up the sweeper at bottom, this sweeper has efficient cleaning capacity, can remove the debris on the track in real time and effectively in the moving process of feeding device, guarantees the smooth movement of feeding device without obstruction, remarkably reduces the abrasion of device because of debris friction, thereby improve the reliability and service life of the device, ensure that the whole quenching furnace feeding system can stably and durably operate. DRAWINGS
[0011] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0012] Figure 1 It is the structural schematic diagram of the utility model.
[0013] Figure 2 It is the utility model Figure 1 It is the structural enlarged schematic diagram of A place in the utility model.
[0014] Figure 3 It is the structural enlarged schematic diagram of the movable clamping jaw of the utility model.
[0015] Figure 4 It is the sectional structure schematic diagram of the utility model.
[0016] Figure 5 It is the utility model Figure 4 It is the structural enlarged schematic diagram of B place in the utility model.
[0017] In the diagram: 1. Trolley frame; 2. Cantilever; 21. Upper slide rail; 22. Lower slide rail; 23. Pallet slide rail; 3. Support leg; 31. Sweeper; 4. Movable gripper; 41. Gripper base; 411. Heat-resistant plate; 42. Arm; 43. Gripper arm; 431. Spring; 432. Gripper spring; 44. Central shaft; 45. Connecting rod; 46. Return spring; 47. Threaded wrench; 471. Brake pad; 48. Upper pulley; 49. Lower pulley; 5. Sliding pallet; 51. Pallet wheel; 6. Track. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example: Figures 1-5 As shown, this utility model provides a quenching furnace feeding device, including a trolley frame 1. Two symmetrically arranged cantilever arms 2 are fixedly installed on the upper end of the trolley frame 1. Several movable grippers 3 are slidably connected to each cantilever arm 2. Each movable gripper 3 includes a gripper base 31. Upper pulleys 32 are rotatably connected to the lower surfaces of the front and rear ends of the gripper base 31. A central shaft 33 is rotatably connected to the front and rear ends of the middle part of the gripper base 31. Connecting rods 34 are rotatably connected to the left and right ends of the central shaft 33. A gripper arm 35 is rotatably connected to the end of the connecting rod 34 away from the central shaft 33. The lower end of the gripper arm 35 is slidably connected to the upper surface of the gripper base 31. Symmetrical support legs 4 are fixedly installed on the lower end of the trolley frame 1.
[0020] By adopting the above technical solution, the trolley frame 1 serves as the basic support structure of the entire device, providing a stable connection base for the upper cantilever 2 and the lower support leg 4. The two cantilever 2 at its upper end are symmetrically arranged. This symmetrical structure can ensure the balance and stability of the device during the feeding process. Several movable grippers 3 slidably connected on the cantilever 2 can be flexibly adjusted to adapt to workpieces of different sizes and shapes.
[0021] A heat-resistant plate 311 is fixedly installed on the upper surface of the gripper base 31, and a clamping arm 36 is provided on both sides of the gripper base 31. A lower pulley 37 is rotatably connected to the lower end of both sides of the clamping arm 36, and a threaded wrench 38 is threadedly connected to the side wall of the clamping arm 36.
[0022] By adopting the above technical scheme, the heat-resistant plate 311 fixedly installed on the upper surface of the clamping jaw base 31 can effectively resist the high-temperature environment near the quenching furnace, prevent the clamping jaw base 31 from being deformed or damaged due to high temperature, and ensure the normal work of the whole movable clamping jaw 3. The holding arms 36 arranged on both sides of the clamping jaw base 31 play the role of auxiliary support and stability, and enhance the overall structural strength of the clamping jaw base 31.
[0023] The middle shaft rod 33 is provided with a reset spring 331 around, the top end of the clamping arm 35 is fixedly installed with an elastic sheet 351, the middle part of the elastic sheet 351 is fixedly installed with a clamping spring 352, and the other end of the clamping spring 352 is fixedly connected to the surface of the clamping arm 35.
[0024] By adopting the above technical scheme, the reset spring 331 arranged around the middle shaft rod 33 can provide a reset force for the clamping arm 35 after the clamping arm 35 releases the workpiece, so that the clamping arm 35 quickly returns to the initial position for the next clamping operation.
[0025] The top end of the cantilever 2 is provided with two upper sliding rails 21, and the two sides of the cantilever 2 are provided with lower sliding rails 22.
[0026] The lower sliding wheel 37 is connected with the lower sliding rail 22 in a matched mode, and the upper sliding wheel 32 is connected with the upper sliding rail 21 in a matched mode.
[0027] By adopting the above technical scheme, the lower sliding wheel 37 is connected with the lower sliding rail 22 in a matched mode, and the upper sliding wheel 32 is connected with the upper sliding rail 21 in a matched mode. The double-sliding-rail structure design ensures that the movable clamping jaw 3 can slide smoothly and accurately on the cantilever 2.
[0028] The lower side of the cantilever 2 is fixedly provided with a tray sliding rail 23, the tray sliding rail 23 is slidably connected with a tray wheel 51, and the inner side of the tray wheel 51 is rotatably connected with a tray 5.
[0029] By adopting the above technical scheme, the tray sliding rail 23 fixedly arranged on the lower side of the cantilever 2 provides guidance and support for the movement of the tray 5.
[0030] The lower end of the trolley frame 1 is provided with a track 6, the front end of each supporting leg 4 is fixedly installed with a sweeper 41, the outer surface of the sweeper 41 is attached to the upper surface of the track 6, and the inside of the sweeper 41 is provided with a cleaning brush 411 matched with the track 6.
[0031] By adopting the above technical scheme, the sweeper 41 fixedly installed at the front end of the supporting leg 4 has its outer surface attached to the upper surface of the track 6, so that the large-particle impurities on the track 6 can be cleaned in real time during the movement of the device.
[0032] The inner side of the threaded wrench 38 is fixedly installed with a brake sheet 381, the brake sheet 381 is made of high-temperature-resistant ceramic, and one side in contact with the cantilever 2 is roughened.
[0033] By adopting the technical scheme, the brake piece 381 fixedly arranged on the inner side of the screw wrench 38 is made of high-temperature-resistant ceramic material, can adapt to the high-temperature environment near the quenching furnace, and ensures that the brake piece 381 can still maintain good performance under high-temperature conditions. The side of the brake piece 381 in contact with the cantilever 2 is roughened to increase the friction between the brake piece 381 and the cantilever 2. When the screw wrench 38 rotates, the friction between the brake piece 381 and the cantilever 2 changes, so that the clamping force of the movable clamping jaw 3 can be more accurately adjusted to meet the clamping requirements of different workpieces.
[0034] Working principle: When the utility model is used, the worker first places the workpiece to be quenched on the feeding device. For workpieces with regular shapes and suitable for clamping, the workpiece is fixed by operating the movable clamping jaw 3. The clamping arm 35 of the movable clamping jaw 3 can swing flexibly under the action of the connecting rod mechanism. The lower end of the clamping arm 35 slides on the upper surface of the clamping jaw base 31. At the same time, the upper pulley 32 on the clamping jaw base 31 and the lower pulley 37 on the arm 36 slide on the upper slide rail 21 and the lower slide rail 22 of the cantilever 2 respectively, so that the movable clamping jaw 3 can be accurately moved to the appropriate position and clamp the workpiece. The trolley frame 1 provides support for the entire device, and the support legs 4 at the lower end ensure that the device stands stably. The sweeper 41 at the front end of the support leg 4 sweeps the track 6 during the movement of the device. When the device moves along the track 6, the track 6 provides guidance for the trolley frame 1. For scattered workpieces that are not suitable for clamping, the worker can slide the tray 5 to the appropriate position at the front end. The tray 5 slides on the tray slide rail 23 on the lower side of the cantilever 2 through the tray wheel 51, and the scattered workpieces are placed on the tray 5 for feeding operation. During the feeding process, the worker pushes the trolley frame 1 to move along the track 6 towards the quenching furnace. When the quenching furnace inlet is reached, the workpiece is accurately fed into the quenching furnace for quenching treatment. Through the close cooperation between the various components, efficient and stable quenching furnace feeding operation is realized.
[0035] Obviously, those skilled in the art can make various modifications and variations to the utility model without departing from the spirit and scope of the utility model. Thus, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and their equivalent technologies, the utility model also intends to include these modifications and variations.
Claims
1. A quenching furnace feeding device comprising a trolley frame (1), characterized in that: The upper end of the trolley frame (1) is fixedly provided with two cantilevers (2) arranged symmetrically, a plurality of movable clamping jaws (3) are slidably connected to the cantilevers (2), the movable clamping jaw (3) comprises a clamping jaw base (31), the lower surfaces of the front and rear ends of the clamping jaw base (31) are rotatably connected with upper pulleys (32), the front and rear ends of the middle part of the clamping jaw base (31) are rotatably connected with middle shaft rods (33), the left and right ends of the middle shaft rod (33) are rotatably connected with connecting rods (34), the ends of the connecting rods (34) away from the middle shaft rod (33) are rotatably connected with clamping arms (35), the lower ends of the clamping arms (35) are slidably connected to the surfaces of the clamping jaw bases (31), and the lower ends of the clamping arms (35) are slidably connected to the surfaces of the clamping jaw bases (31).
2. An apparatus for feeding a quenching furnace as claimed in claim 1, characterized in that The upper surface of the clamping jaw base (31) is fixedly provided with a heat-resistant version, and the two sides of the clamping jaw base (31) are provided with clamping arms (36), the lower ends of the two sides of the clamping arm (36) are rotatably connected with lower pulleys (37), and the side walls of the clamping arm (36) are threadedly connected with a threaded wrench (38).
3. An apparatus for feeding a quenching furnace as claimed in claim 1, characterized in that, The middle shaft rod (33) is provided with a reset spring (331) around, the top ends of the clamping arms (35) are fixedly provided with elastic sheets (351), the middle parts of the elastic sheets (351) are fixedly provided with clamping jaw springs (352), and the other ends of the clamping jaw springs (352) are fixedly connected to the surfaces of the clamping arms (35).
4. An apparatus for feeding a quenching furnace as defined in claim 1, characterized in that The top end of the cantilever (2) is provided with two upper sliding rails (21), and the two sides of the cantilever (2) are provided with lower sliding rails (22).
5. An apparatus for feeding a quenching furnace as claimed in claim 2, characterized in that, The lower pulley (37) is connected with the lower sliding rail (22), and the upper pulley (32) is connected with the upper sliding rail (21).
6. An apparatus for feeding a quenching furnace as defined in claim 1, characterized in that The lower side of the cantilever (2) is fixedly provided with a tray sliding rail (23), the tray sliding rail (23) is slidably connected with a tray wheel (51), and the inner side of the tray wheel (51) is rotatably connected with a tray (5).
7. An apparatus for feeding a quenching furnace as defined in claim 1, characterized in that The lower end of the trolley frame (1) is provided with a track (6), the front ends of the support legs (4) are fixedly provided with sweepers (41), the outer surfaces of the sweepers (41) are attached to the upper surfaces of the track (6), and the inner parts of the sweepers (41) are provided with cleaning brushes (411) matched with the track (6).
8. An apparatus for feeding a quenching furnace as defined in claim 2, characterized in that The inner side of the threaded wrench (38) is fixedly provided with a brake sheet (381), the brake sheet (381) is made of high-temperature-resistant ceramic, and the surface in contact with the cantilever (2) is roughened.