Vertical oxidation device for aluminum profile
By designing a lifting mechanism and an adjusting gear system, the problem of slow aluminum profile fixing speed in vertical oxidation equipment was solved, enabling rapid fixing and installation, improving efficiency and reducing costs.
Patent Information
- Application Number
- CN202423000880.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing vertical anodizing equipment requires repetitive operations when fixing aluminum profiles, resulting in slow fixing speed, time and labor consumption, and reduced installation efficiency.
Employing a lifting mechanism and adjusting gear system, the clamping plate is quickly clamped by adjusting the rack to drive the connecting rod and driven rod to retract. Combined with the adjusting screw driven by the forward and reverse motors and the positioning cover, the placement beam is quickly fixed.
It enables rapid fixing and installation of aluminum profiles, improves installation efficiency, and increases the number of anodized profiles that can be installed at the same time by increasing the number of support beams, thereby reducing costs and achieving energy conservation and emission reduction effects.
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Figure CN223674741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum profile processing technical field, concretely is a kind of aluminum profile vertical oxidation device. BACKGROUND
[0002] Aluminum profile is usually first processed into castings, forged products and foil, plate, tape, tube, bar, profile etc., and then made by cold bending, sawing, drilling, assembling, coloring and other processes, with the characteristics of light weight, high strength, high corrosion resistance and easy processing, and has a wide range of applications in photovoltaic field. In the process of aluminum profile production and processing, it is usually necessary to oxidize the surface of the aluminum profile by vertical oxidation device to improve corrosion resistance.
[0003] Most of the current vertical oxidation devices need to fix one end of multiple aluminum profiles on three beams respectively when oxidizing the aluminum profiles, and then oxidize them by the lifting mechanism into the oxidation tank. However, when fixing the aluminum profiles, the side of the aluminum profile needs to be attached to the beam first, and then the clamp is opened to clamp and fix the side of the aluminum profile and the beam with the clamp. Since multiple aluminum profiles need to be fixed on one beam, the staff needs to repeatedly open the clamp for fixing, which is slow and time-consuming and labor-intensive, reducing the installation efficiency of the aluminum profiles. SUMMARY
[0004] The utility model aims at providing a kind of aluminum profile vertical oxidation device to solve the problems raised in the above background.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of aluminum profile vertical oxidation device, including lifting mechanism, the lifting mechanism inside slidingly arranged lifting frame, the lifting frame bottom end is fixedly connected with two support tables, four storage beams are arranged between the two support tables, the storage beam bottom end is fixedly connected with multiple clamping seats, the clamping seat is fixedly connected with positioning plate inside, four guide through holes are formed in the top of positioning plate and the bottom of clamping seat, four driven rods are respectively connected in the eight guide through holes, four clamping plates are fixedly connected to the bottom of four driven rods, four connecting rods are rotatably connected to the inner side of four driven rods, four adjusting toothed rods are rotatably connected to the other end of four connecting rods, adjusting gears are rotatably connected to the inner side wall of clamping seat, and the outer surface of adjusting gear is engaged with the outer surface of adjusting toothed rod.
[0006] As a further preferred technical solution of the present application, four receiving grooves are formed at the bottom end of the lifting frame and at the positions of the two supporting tables, a positioning cover is slidingly inserted into each of the four receiving grooves, an adjusting frame is fixedly connected to the top end of each of the two supporting tables and located at the positions of the two supporting tables, a driven frame is slidingly connected inside each of the two adjusting frames, a driven column is fixedly connected to the bottom end of each of the two driven frames and located at the positions of the eight receiving grooves, the bottom end of each of the eight driven columns penetrates through the top end of the lifting frame and is fixedly connected to the top end of each of the eight positioning covers, a positive and negative motor is fixedly connected to the top end of the adjusting frame, an adjusting screw rod is drivingly connected to the output end of the positive and negative motor, and the outer surface of the adjusting screw rod is threadedly connected to the inside of the driven frame.
[0007] As a further preferred technical solution of the present application, limiting grooves are formed in the two side walls inside the adjusting frame, limiting blocks are fixedly connected to the two ends of the driven frame, and the outer surfaces of the two limiting blocks are slidingly connected to the interiors of the two limiting grooves.
[0008] As a further preferred technical solution of the present application, a telescopic rod is fixedly connected to the top surface inside the clamping seat, the other end of the telescopic rod is fixedly connected to the top end of the adjusting tooth rod, a pressing spring is sleeved on the outer surface of the telescopic rod, and the two ends of the pressing spring are respectively in abutment with the top surface inside the clamping seat and the top end of the adjusting tooth rod.
[0009] As a further preferred technical solution of the present application, limiting plates are fixedly connected to the top ends of the four driven rods, and the outer surfaces of the limiting plates are in abutment with the top end of the positioning plate.
[0010] As a further preferred technical solution of the present application, a limiting column is fixedly connected to one end of the adjusting gear and penetrates through one side wall inside the clamping seat, a movable sleeve is slidingly connected to the outer surface of the limiting column, a fixed seat is inserted into one end of the movable sleeve, and one end of the fixed seat is fixedly connected to one side of the clamping seat.
[0011] As a further preferred technical solution of the present application, a blocking plate is fixedly connected to one end of the limiting column, an oxidation pool is placed directly below the lifting frame, and the oxidation pool is deeply buried underground.
[0012] The aluminum profile vertical oxidation device has the following beneficial effects:
[0013] (1) The adjusting gear is rotated to drive the adjusting tooth rod to move upwards, four connecting rods are rotated and four driven rods are retracted in the guide through holes in the process of movement of the adjusting tooth rod, the four clamping plates are close to each other and clamp and fix one end of the aluminum profile, the quick fixing effect of the aluminum profile is realized, the structure is simple, the fixing is convenient, and the installation efficiency of the aluminum profile is improved.
[0014] (2) The utility model discloses a positive and negative motor drives the adjusting screw rod to rotate, makes the driven frame push driven column under the drive of adjusting screw rod and enters the storage groove inside and pushes the positioning cover and the article placing beam and is pasted together, realizes the quick fixing effect of article placing beam, simple structure, and the installation and dismounting are all more convenient, has improved the efficiency of feeding and discharging, further, through the traditional three article placing beams change four article placing beams, can increase the same time oxidation section bar support number, reduces the cost simultaneously and reaches the effect of energy saving and emission reduction. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the schematic diagram of the whole structure of the utility model;
[0016] Figure 2 It is the exploded schematic diagram of the structure between the lifting frame and the article placing beam of the utility model;
[0017] Figure 3 It is the schematic diagram of the internal structure of the clamping seat of the utility model;
[0018] Figure 4 It is the exploded schematic diagram of the internal structure of the lifting frame of the utility model.
[0019] In the drawing: 1, lifting mechanism;2, oxidation pool;3, lifting frame;4, support table;5, article placing beam;6, clamping seat;7, guide through hole;8, driven rod;9, clamping plate;10, connecting rod;11, adjusting rack;12, adjusting gear;13, limiting column;14, movable sleeve;15, fixed seat;16, telescopic rod;17, pressure spring;18, positioning plate;19, limiting plate;20, storage groove;21, adjusting frame;22, driven frame;23, positive and negative motor;24, adjusting screw rod;25, positioning cover;26, driven column;27, limiting groove;28, limiting block;29, baffle. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model.
[0021] The utility model provides technical scheme: such as Figures 1-3As shown, in this embodiment, a vertical aluminum profile oxidation device, including a lifting mechanism 1, a lifting mechanism 1 is slidably provided inside the lifting frame 3, the bottom end of the lifting frame 3 is fixedly connected with two support tables 4, four storage beams 5 are provided between the two support tables 4, a plurality of clamping seats 6 are fixedly connected at the bottom end of the storage beam 5, a positioning plate 18 is fixedly connected inside the clamping seat 6, four guide holes 7 are penetratingly provided at the top end of the positioning plate 18 and the bottom end of the clamping seat 6, four driven rods 8 are slidably connected inside the eight guide holes 7, a clamping plate 9 is fixedly connected at the bottom end of the four driven rods 8, a connecting rod 10 is rotatably connected inside the four driven rods 8, an adjusting toothed rod 11 is rotatably connected at the other end of the four connecting rods 10, an adjusting gear 12 is rotatably connected between the two side walls inside the clamping seat 6, the outer surface of the adjusting gear 12 is engaged with the outer surface of the adjusting toothed rod 11, wherein, by setting the support table 4, the storage beam 5 can be supported and fixed, the stability is improved, by setting the guide hole 7, the moving direction of the driven rod 8 can be guided and positioned, the stability is improved, by setting the connecting rod 10, the driven rod 8 can be moved during the movement of the adjusting toothed rod 11, by setting the adjusting gear 12, the position of the adjusting toothed rod 11 can be adjusted conveniently.
[0022] As Figure 2 and Figure 4 shown, four receiving grooves 20 are provided at the bottom end of the lifting frame 3 and located at the position of the two support tables 4, a positioning cover 25 is slidably inserted inside the four receiving grooves 20, an adjusting frame 21 is fixedly connected at the top end of the support table 4 and located at the position of the two support tables 4, a driven frame 22 is slidably connected inside the two adjusting frames 21, a driven column 26 is fixedly connected at the bottom end of the two driven frames 22 and located at the position of the eight receiving grooves 20, the bottom end of the eight driven columns 26 is penetratingly connected with the top end of the eight positioning covers 25, a forward and reverse motor 23 is fixedly connected at the top end of the adjusting frame 21, an adjusting screw 24 is drivingly connected at the output end of the forward and reverse motor 23, the outer surface of the adjusting screw 24 is threadedly connected with the inside of the driven frame 22, wherein, by setting the receiving groove 20, the positioning cover 25 can be received, the storage beam 5 can be conveniently installed and disassembled, by setting the adjusting screw 24, the position of the driven frame 22 can be adjusted.
[0023] As Figure 4 shown, a limiting slot 27 is provided between the two side walls inside the adjusting frame 21, a limiting block 28 is fixedly connected at the two ends of the driven frame 22, the outer surfaces of the two limiting blocks 28 are slidably connected with the inside of the two limiting slots 27, the driven frame 22 can be limited, and the inclination is prevented.
[0024] As Figure 3As shown, the inside top surface of the clamping seat 6 is fixedly connected with a telescopic rod 16, the other end of the telescopic rod 16 is fixedly connected with the top end of the adjusting toothed rod 11, the outer surface of the telescopic rod 16 is sleeved with a pressing spring 17, the two ends of the pressing spring 17 are respectively in abutment with the inside top surface of the clamping seat 6 and the top end of the adjusting toothed rod 11, by arranging the pressing spring 17, the adjusting toothed rod 11 can be continuously applied with a force, so that it can push the adjusting toothed rod 11 to reset, facilitating the blanking, by arranging the telescopic rod 16, the pressing spring 17 can be limited, so that it will not appear the situation of jumping out due to extrusion force, the efficiency of the pressing spring 17 is improved.
[0025] As shown in Figure 3 As shown, the top end of the four driven rods 8 is fixedly connected with a limiting plate 19, the outer surface of the limiting plate 19 is in abutment with the top end of the positioning plate 18, which can prevent the driven rod 8 from being skewed.
[0026] As shown in Figure 3 As shown, one end of the adjusting gear 12 penetrates through the inside side wall of the clamping seat 6 and is fixedly connected with a limiting column 13, the outer surface of the limiting column 13 is slidingly connected with a movable sleeve 14, one end of the movable sleeve 14 is inserted with a fixed seat 15, one end of the fixed seat 15 is fixedly connected with one side of the clamping seat 6, which can fix the adjusting gear 12 and improve the stability during clamping, and the loosening is not easy to occur.
[0027] As shown in Figure 1 As shown in Figure 3 As shown, one end of the limiting column 13 is fixedly connected with a blocking plate 29, the oxidation tank 2 is placed below the lifting frame 3, the oxidation tank 2 is deeply buried underground, by arranging the blocking plate 29, the movable sleeve 14 can be prevented from falling off, by arranging the oxidation tank 2, the surface of the aluminum profile can be oxidized.
[0028] The utility model provides a kind of aluminum profile vertical oxidation device, specific working principle as follows:
[0029] When the aluminum profile is oxidized, the workers put the aluminum profile between the four clamping plates 9 on the clamping seat 6 one by one, then pull out and rotate the movable sleeve 14, which drives the adjusting gear 12 connected with the limiting column 13 to rotate during the rotation of the movable sleeve 14, the adjusting gear 12 drives the adjusting toothed rod 11 to move upwards, which drives the four connecting rods 10 to rotate and the four driven rods 8 to retract in the guide through hole 7 during the movement of the adjusting toothed rod 11, so that the four clamping plates 9 approach each other and clamp and fix one end of the aluminum profile, after clamping and fixing, the movable sleeve 14 is inserted into the fixed seat 15 to fix the adjusting gear 12, after the aluminum profiles on the four storage beams 5 are installed, the storage beam 5 is pushed into the support table 4 through the lifting tool to reach the specified position, then the adjusting screw rod 24 is driven to rotate by the forward and reverse motor 23, so that the driven frame 22 drives the driven column 26 to move in the storage slot 20 and drives the positioning cover 25 to fit with the storage beam 5, the storage beam 5 is limited and fixed, then the lifting mechanism 1 drives the lifting frame 3 to move downwards, so that the aluminum profile enters the oxidation tank 2 to be oxidized.
[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vertical oxidation device for aluminum profiles, comprising a lifting mechanism (1), characterized in that: The lifting mechanism (1) is internally slidably provided with a lifting frame (3), the bottom end of the lifting frame (3) is fixedly connected with two support tables (4), four storage beams (5) are arranged in height between the two support tables (4), the bottom end of the storage beam (5) is fixedly connected with a plurality of clamping seats (6), the inside of the clamping seat (6) is fixedly connected with a positioning plate (18), the top end of the positioning plate (18) and the bottom end of the clamping seat (6) are both provided with four guide through holes (7), the inside of the eight guide through holes (7) is respectively slidably connected with four driven rods (8), the bottom end of the four driven rods (8) is fixedly connected with a clamping plate (9), the inside of the four driven rods (8) is rotatably connected with a connecting rod (10), the other end of the four connecting rods (10) is rotatably connected with an adjusting toothed rod (11), the inside of the two side walls of the clamping seat (6) is rotatably connected with an adjusting gear (12), the outer surface of the adjusting gear (12) is engaged with the outer surface of the adjusting toothed rod (11).
2. The vertical oxidation device for aluminum profiled materials according to claim 1, characterized in that: The bottom end of the lifting frame (3) and the position of the two support tables (4) are provided with four accommodation grooves (20), the inside of the four accommodation grooves (20) is slidably inserted with a positioning cover (25), the top end of the support table (4) and the position of the two support tables (4) are fixedly connected with an adjusting frame (21), the inside of the two adjusting frames (21) is slidably connected with a driven frame (22), the bottom end of the two driven frames (22) and the position of the eight accommodation grooves (20) are fixedly connected with a driven column (26), the bottom end of the eight driven columns (26) penetrates the top end of the lifting frame (3) and is fixedly connected with the top end of the eight positioning covers (25), the top end of the adjusting frame (21) is fixedly connected with a reversible motor (23), the output end of the reversible motor (23) is drivingly connected with an adjusting screw rod (24), the outer surface of the adjusting screw rod (24) is threadedly connected with the inside of the driven frame (22).
3. The vertical oxidation apparatus for aluminum profiles according to claim 2, characterized in that: The inside of the two side walls of the adjusting frame (21) is provided with a limiting groove (27), the two ends of the driven frame (22) are fixedly connected with a limiting block (28), the outer surface of the two limiting blocks (28) is respectively slidably connected with the inside of the two limiting grooves (27).
4. The vertical oxidation apparatus for aluminum profiles according to claim 1, characterized in that: The inside of the clamping seat (6) is fixedly connected with a telescopic rod (16), the other end of the telescopic rod (16) is fixedly connected with the top end of the adjusting toothed rod (11), the outer surface of the telescopic rod (16) is sleeved with a pressing spring (17), the two ends of the pressing spring (17) respectively abut against the inside top surface of the clamping seat (6) and the top end of the adjusting toothed rod (11).
5. The vertical oxidation apparatus for aluminum profiles according to claim 4, characterized in that: The top end of the four driven rods (8) is fixedly connected with a limiting plate (19), the outer surface of the limiting plate (19) is attached to the top end of the positioning plate (18).
6. The vertical oxidation apparatus for aluminum profiles according to claim 1, characterized in that: One end of the adjusting gear (12) penetrates the inside of one side wall of the clamping seat (6) and is fixedly connected with a limiting column (13), the outer surface of the limiting column (13) is slidably connected with a movable sleeve (14), one end of the movable sleeve (14) is inserted with a fixed seat (15), one end of the fixed seat (15) is fixedly connected with one side of the clamping seat (6).
7. The vertical oxidation apparatus for aluminum profiles according to claim 6, characterized in that: One end of the limiting column (13) is fixedly connected with a baffle (29), an oxidation pool (2) is placed directly below the lifting frame (3), and the oxidation pool (2) is deep into the ground.