Velvet removing device of novel carpet producing and processing equipment

By designing a fixed mechanism and a combing structure for the removal device, the problem of difficult removal of carpet fibers after cutting is solved, achieving efficient, uniform, and adaptive carpet removal.

CN223675001UActive Publication Date: 2025-12-16XIAHE COUNTY XUEYU TIBETAN BLANKET WOOL CO LTD
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Patent Information

Application Number
CN202423034384.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-16
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing carpet cutting devices are unable to effectively remove pile after cutting, which affects the quality of carpet processing.

Method used

A lint removal device was designed, comprising a workbench, a fixing mechanism, a combing structure, and a suction component. The carpet is fixed by a clamp, the combing rod combs the lint, and the suction cylinder picks up the lint, adapting to carpets of different thicknesses.

Benefits of technology

It ensures that the carpet does not slip during the combing process, improves the efficiency and quality of pile removal, adapts to carpets of different thicknesses, and enhances the combing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carpet production and processing equipment, and discloses a novel carpet production and processing equipment fluff removing device which comprises a workbench used for supporting the fluff removing device; the placing groove is used for placing a carpet to be subjected to fluff removal; the fixing mechanism comprises a clamping plate arranged on the workbench and is used for fixing one side of the velvet-removed carpet; the carding structure comprises a carding rod arranged on the workbench and is used for carding redundant fluff in the carpet; according to the carpet carding device, the supporting plate is lifted upwards, the two sets of first threaded lead screws are screwed, and the clamping plate slides downwards on the limiting groove till the lower surface of the clamping plate is tightly attached to the surface of the bottom end of the sliding plate, so that a carpet is fixed, it is guaranteed that the carpet cannot slide when carpet fluff is carded, and the uniformity and quality of the carding effect are guaranteed; and after the support plate is loosened, the support plate always keeps downward pressure under the rebound action of the spring, so that the attachment of the carding rod and the carpet is further ensured, and the carding effect is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to carpet production and processing equipment technical field especially relates to a new carpet production and processing equipment's dehairing device. BACKGROUND

[0002] The carpet is with cotton, hemp, wool, silk or grass yarn natural fiber or chemical synthetic fiber class as raw material, carries out the weaving, the planting and the weaving of the hand or the mechanical technology, is the ground laying thing that covers in the ground of residence, hotel, hotel, meeting room, entertainment place, gymnasium, exhibition hall, vehicle, ship or aircraft etc., the carpet has the effect of reducing noise, heat insulation and decoration, and the carpet can improve the foot feeling, prevent slipping and prevent air pollution, the current carpet cutting device cuts the carpet into the shape and length required, and transports the cut carpet, but the cut carpet has a lot of fluffy fluff sticking on the carpet, which is difficult to remove, thereby affecting the quality of the finished product after processing, therefore, how to remove the fluff on the cut carpet is a problem to be solved.

[0003] To solve the above problems, through the retrieval, the prior art discloses (application number: CN202323482643.8) a carpet production and processing equipment's dehairing device; the paper proposes "including dehairing device body, applicable to carpet production dehairing, the dehairing device body includes processing table, the inside rotation of the processing table is installed with conveying belt, the bottom of the processing table is fixedly installed with support, the upper portion of the processing table is provided with dehairing unit, the two sides of the dehairing unit are provided with adjusting unit. The utility model sets up dehairing brush and brush plate two and carries out the carding of the floating hair inside the carpet, carries out fast dehairing, makes the hidden floating hair get the processing, sets up fixed vertical rod, dehairing brush and brush plate two can slide up according to the thickness of the carpet, when sliding up, the two sides of the supporting horizontal plate extrude reset spring, then utilize the elastic pushing force of reset spring to promote the rebound of supporting horizontal plate, promote dehairing brush and brush plate two to tightly adhere on the outer surface of the carpet, so that the convenient and flexible effect is achieved".

[0004] But when actually carding the fluff of the carpet, the carpet is easy to slide on the smooth conveying belt surface due to the resistance during carding, thereby affecting the dehairing efficiency of the carpet. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a new carpet production and processing equipment's dehairing device.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme: a new carpet production and processing equipment's dehairing device, comprising:

[0007] A workbench is used to support the dehairing device.

[0008] A placing groove is arranged on the workbench for placing the carpet to be de-fuzzed;

[0009] A fixing mechanism is arranged on the workbench for fixing one side of the de-fuzzed carpet;

[0010] A carding structure is arranged on the workbench for carding the excess fuzz inside the carpet;

[0011] A suction component is arranged on the workbench for sucking the excess fuzz after carding the carpet.

[0012] Further description of the above technical solution: the fixing mechanism further comprises:

[0013] A sliding plate is arranged on the workbench for supporting the clamping plate;

[0014] A limiting groove is arranged on one side of the sliding plate for limiting the clamping plate;

[0015] A first threaded lead screw is threadedly connected to the upper end of the sliding plate, and the bottom end of the first threaded lead screw is rotatably connected to the upper surface of the clamping plate for driving the clamping plate to move up and down to fix and release one end of the carpet in cooperation with the bottom end of the sliding plate;

[0016] A sliding groove is arranged on the workbench for the movement of the sliding plate;

[0017] An electric push rod is arranged at one end of the bottom of the workbench away from the sliding plate, and the output end is fixed to the bottom of the sliding plate for driving the sliding plate to move.

[0018] Further description of the above technical solution: the shape of the sliding plate is U-shaped.

[0019] Further description of the above technical solution: the carding structure further comprises:

[0020] A fixed plate is fixedly arranged at the upper end of the carding rod for driving the carding rod to move up and down;

[0021] A support plate is arranged on the outer side of the fixed plate for accommodating the fixed plate;

[0022] A second threaded lead screw is threadedly connected to the support plate, and the bottom end is rotatably connected to the upper surface of the fixed plate for driving the fixed plate to move up and down in the inner cavity of the support plate;

[0023] A suction groove is arranged on the support plate on one side of the fixed plate for sucking the fuzz after carding the carpet;

[0024] A support is fixedly arranged on the middle part of the workbench for supporting the support plate;

[0025] The telescopic rod is fixed to the upper end of the support and the upper surface of the support plate, and is used for limiting the support plate;

[0026] The spring is fixed to the upper end of the support and the upper surface of the support plate, and is used for always keeping the combing rod on the support plate adhered to the carpet to comb the carpet pile through the rebounding effect.

[0027] As a further description of the above technical solution: the combing rod is provided in several groups, and the combing rods are arranged in a cross shape and penetrate the bottom of the support plate.

[0028] As a further description of the above technical solution: the suction component further comprises:

[0029] The suction cylinder is fixedly arranged at the upper end of the support and is used for sucking the carpet pile;

[0030] The flange plate is fixedly arranged at one side of the suction cylinder and is used for connecting the dust suction pump;

[0031] The telescopic hose is fixed to the bottom of the suction cylinder and the upper surface of the support plate on one side of the suction groove, and is used for always keeping the suction cylinder and the suction groove in sealed communication through the telescopic function when the support plate moves up and down.

[0032] As a further description of the above technical solution: the telescopic hose is made of soft rubber.

[0033] The utility model has the following beneficial effects:

[0034] 1、 in the utility model, the support plate is lifted upward and the two groups of first screw threads are screwed, the clamping plate is slid downward on the limiting groove, until the lower surface of the clamping plate is tightly adhered to the surface of the bottom end of the slide plate, thereby fixing the carpet, ensuring that the carpet does not slide when combing the carpet pile, ensuring the uniformity and quality of the combing effect, after the support plate is loosened, the rebounding effect of the spring always keeps the support plate under pressure, further ensuring the adhesion of the combing rod and the carpet, and enhancing the combing effect.

[0035] 2、 in the utility model, when the thicker carpet needs to be combed, the second screw thread can be screwed to adjust the extension length of the combing rod, the second screw thread drives the fixed plate to slide downward in the inner cavity of the support plate through the threaded connection, thereby driving the combing rod to move downward, until the distance of the combing rod extending out of the support plate is greater than the thickness of the carpet, thereby being able to adapt to the carpet of different thicknesses, ensuring the combing effect, and also improving the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0036] Figure 1 The utility model provides a novel carpet production and processing equipment's depilation device's structure diagram Figure 1 ;

[0037] Figure 2 The structure diagram of the de-fuzzing device of the novel carpet production and processing equipment is provided Figure 2 ;

[0038] Figure 3 The sectional view of the de-fuzzing device of the novel carpet production and processing equipment is provided

[0039] Figure 4 The Figure 1 enlarged view of A in FIG.

[0040] Legend:

[0041] 1, workbench; 2, placing groove; 301, electric push rod; 302, sliding plate; 303, limiting groove; 304, first threaded lead screw; 305, clamping plate; 306, sliding groove; 401, support; 402, telescopic rod; 403, spring; 404, support plate; 405, second threaded lead screw; 406, fixed plate; 407, carding rod; 408, suction groove; 501, suction cylinder; 502, telescopic hose; 503, flange plate. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0043] Embodiment 1:

[0044] Referring to the drawings as Figures 1 to 4 , the de-fuzzing device of the novel carpet production and processing equipment provided by the present application comprises a workbench 1 for supporting the de-fuzzing device and a placing groove 2 for placing the carpet to be de-fuzzed, and the workbench 1 comprises a fixing mechanism, which comprises a clamping plate 305 arranged on the workbench 1 and used for fixing one side of the carpet to be de-fuzzed.

[0045] It should be noted that the material of the clamping plate 305 is metal, and the lower surface of the clamping plate 305 is provided with a rubber layer, which is used for preventing damage to the carpet during fixing;

[0046] As a preferred implementation, the fixing mechanism further comprises: a sliding plate 302 arranged on the workbench 1 for supporting the clamping plate 305; a limiting groove 303 opened on one side of the sliding plate 302 for limiting the clamping plate 305; a first threaded lead screw 304 threadedly connected at the upper end of the sliding plate 302, and the bottom end of the first threaded lead screw 304 is rotatably connected to the upper surface of the clamping plate 305 for driving the clamping plate 305 to move up and down to cooperate with the bottom end of the sliding plate 302 to fix and release one end of the carpet; a sliding groove 306 opened through the workbench 1 for the movement of the sliding plate 302; and an electric push rod 301 having one end fixedly arranged at the bottom of the workbench 1 away from the sliding plate 302, and the output end is fixedly connected to the bottom of the sliding plate 302 for driving the sliding plate 302 to move;

[0047] As a preferred implementation, the shape of the sliding plate 302 is U-shaped.

[0048] It should be noted that the surface of the U-shaped bottom end of the sliding plate 302 is provided with a rubber layer.

[0049] Embodiment 2:

[0050] On the basis of Embodiment 1, in order to further improve the carpet de-fuzzing efficiency, a carding structure is arranged on the workbench 1.

[0051] As a preferred implementation, the carding structure comprises: a carding rod 407 arranged on the workbench 1 for carding the excess fluff inside the carpet.

[0052] As a preferred implementation, the carding structure further comprises: a fixing plate 406 fixedly arranged at the upper end of the carding rod 407 for driving the carding rod 407 to move up and down; a support plate 404 arranged on the outer side of the fixing plate 406 for accommodating the fixing plate 406; a second threaded lead screw 405 threadedly connected to the support plate 404, and the bottom end is rotatably connected to the upper surface of the fixing plate 406 for driving the fixing plate 406 to move up and down in the inner cavity of the support plate 404; a suction groove 408 opened through the support plate 404 on one side of the fixing plate 406 for sucking the fluff after carding the carpet; a bracket 401 fixedly arranged at the middle part of the workbench 1 for supporting the support plate 404; an extension rod 402 having one end fixedly connected to the upper end of the bracket 401 and the other end fixedly connected to the upper surface of the support plate 404 for limiting the support plate 404; and a spring 403 having one end fixedly connected to the upper end of the bracket 401 and the other end fixedly connected to the upper surface of the support plate 404 for always keeping the carding rod 407 on the support plate 404 adhered to the carpet to card the carpet fluff through the action of rebound;

[0053] It should be noted that the end of the second threaded lead screw 405 away from the fixing plate 406 is provided with a petal shape for facilitating the staff to twist the second threaded lead screw 405 to rotate;

[0054] As a preferred embodiment, the carding rods 407 are provided in several groups, the carding rods 407 are arranged in cross, and the carding rods 407 penetrate through the bottom of the support plate 404;

[0055] It should be noted that the carding rods 407 are made of stainless steel, which has excellent corrosion resistance and wear resistance, can maintain the flatness and sharpness of the carding rods 407 for a long time, thereby ensuring good carding effect, and also has good strength and toughness, and can withstand certain bending and tensile force.

[0056] Example 3:

[0057] On the basis of example 2, in order to further improve the carpet dehairing efficiency, the workbench 1 is provided with a suction component;

[0058] As a preferred embodiment, the suction component is used to suck and clean the excess fluff on the carpet after carding;

[0059] As a preferred embodiment, the suction component further comprises: a suction cylinder 501, which is fixedly arranged at the upper end of the support 401 and used to suck the carpet fluff; a flange plate 503, which is fixedly arranged on one side of the suction cylinder 501 and used to connect a dust suction pump; and a flexible hose 502, one end of which is fixedly connected to the bottom of the suction cylinder 501, and the other end of which is fixedly connected to the upper surface of the support plate 404 on one side of the suction groove 408, and used to keep the suction cylinder 501 and the suction groove 408 in sealed communication through the flexible hose when the support plate 404 moves up and down;

[0060] It should be noted that the connection between the flexible hose 502 and the suction cylinder 501 can be coated with sealant, and the connection between the flexible hose 502 and the support plate 404 can be coated with sealant, which is used to further improve the sealing effect of the internal communication between the suction cylinder 501, the flexible hose 502 and the support plate 404, thereby improving the suction effect of the carpet fluff;

[0061] As a preferred embodiment, the material of the flexible hose 502 is soft rubber.

[0062] Working principle: when using, first put the cut carpet in the placing groove 2, then lift the support plate 404 upward, the support plate 404 drives the telescopic rod 402 to extend and retract while compressing the spring 403, then put the carpet through the lower part of the support plate 404, put one end of the carpet in the sliding plate 302 and the lower end of the clamping plate 305, and then turn the first threaded lead screw 304, the first threaded lead screw 304 is connected to the upper end of the sliding plate 302 through the thread, drives the clamping plate 305 to slide downward on the limiting groove 303, and when the lower surface of the clamping plate 305 is tightly attached to the surface of the bottom end of the sliding plate 302, the carpet is fixed, so as to prevent the carpet from sliding when the carpet pile is combed subsequently, then release the support plate 404, the support plate 404 is always kept downward by the rebounding effect of the spring 403 and drives the several sets of combing rods 407 to attach to the carpet, then connect the flange plate 503 to the dust collection pump through the bolt, then start the dust collection pump, the dust collection pump sucks the air in the suction groove 408 through the suction cylinder 501, the telescopic hose 502 and the support plate 404, for sucking the pile adhered to the carpet, then start the electric push rod 301, the electric push rod 301 drives the sliding plate 302 to slide on the sliding groove 306, the sliding plate 302 drives the carpet to move, the movement of the carpet combs the carpet pile to the surface of the carpet through the combing of the combing rod 407, then sucks into the dust collection pump through the lower part of the suction groove 408, so as to complete the removal of the adhered pile of the carpet, when the carpet is thicker after the pile is removed, turn the second threaded lead screw 405, the second threaded lead screw 405 drives the fixed plate 406 to slide downward in the inner cavity of the support plate 404 through the thread, the fixed plate 406 drives the several sets of combing rods 407 to move downward, when the distance of the combing rod 407 extending out of the support plate 404 is greater than the thickness of the carpet, stop turning the second threaded lead screw 405, which is convenient for the staff to comb and remove the pile of the carpet with different thicknesses.

[0063] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included in the protection scope of the present application.

Claims

1. A new type of flossing device for carpet production and processing equipment, characterized in that: The utility model relates to a carpet de-fuzzing device, including: a workbench (1) for supporting a de-fuzzing device; a placing groove (2) for placing a carpet to be de-fuzzed; a fixing mechanism including a clamping plate (305) arranged on the workbench (1) for fixing one side of the de-fuzzed carpet, the fixing mechanism further including a sliding plate (302) slidingly arranged on the workbench (1) for supporting the clamping plate (305), a limiting groove (303) opened on one side of the sliding plate (302) for limiting the clamping plate (305), a first threaded lead screw (304) threadedly connected to the upper end of the sliding plate (302) and rotatably connected to the upper surface of the clamping plate (305) at the bottom end for driving the clamping plate (305) to move up and down to fix and release one end of the carpet, a sliding groove (306) penetratingly opened on the workbench (1) for the movement of the sliding plate (302), and an electric push rod (301) fixedly arranged at one end on the bottom of the workbench (1) away from the sliding plate (302) and fixedly connected at the output end to the bottom of the sliding plate (302) for driving the sliding plate (302) to move; a carding structure including a carding rod (407) arranged on the workbench (1) for carding the excess fluff inside the carpet; a suction component for sucking the excess fluff on the carpet after carding.

2. The device according to claim 1, characterized in that: The sliding plate (302) is in the shape of a U.

3. The device according to claim 2, characterized in that: The carding structure further includes: a fixing plate (406) fixedly arranged at the upper end of the carding rod (407) for driving the carding rod (407) to move up and down; a support plate (404) arranged on the outer side of the fixing plate (406) for accommodating the fixing plate (406); a second threaded lead screw (405) threadedly connected to the support plate (404) and rotatably connected at the bottom end to the upper surface of the fixing plate (406) for driving the fixing plate (406) to move up and down in the inner cavity of the support plate (404); a suction groove (408) penetratingly opened on one side of the support plate (404) for sucking the fluff after carding the carpet; a bracket (401) fixedly arranged at the middle part of the workbench (1) for supporting the support plate (404); a telescopic rod (402) fixedly arranged at one end on the upper end of the bracket (401) and at the other end on the upper surface of the support plate (404) for limiting the support plate (404); a spring (403) fixedly arranged at one end on the upper end of the bracket (401) and at the other end on the upper surface of the support plate (404) for always keeping the carding rod (407) on the support plate (404) adhered to the carpet to card the fluff of the carpet through the rebounding effect.

4. The device according to claim 3, characterized in that: The carding rod (407) is provided in several groups, the carding rods (407) are arranged in a cross shape, and the carding rods (407) penetrate the bottom of the support plate (404).

5. The device according to claim 4, characterized in that: The suction component further includes: a suction cylinder (501) fixedly arranged at the upper end of the bracket (401) for sucking the fluff of the carpet; a flange (503) fixedly arranged on one side of the suction cylinder (501) for connecting a dust suction pump. A telescopic hose (502) is fixed at one end to the bottom of the suction cylinder (501) and at the other end to the upper surface of the side plate (404) of the suction groove (408), so as to keep the suction cylinder (501) in sealing communication with the suction groove (408) at all times through the telescopic hose (502) when the side plate (404) moves up and down.

6. The device according to claim 5, characterized in that: The telescopic hose (502) is made of soft rubber.

Citation Information

Patent Citations

  • Velvet removing device of carpet production and processing equipment

    CN221545082U