Comprehensive flow measuring instrument for oil injector
By designing a comprehensive injector flow meter, and using adjustable side clamping plates and turbine flow meters, the problems of complex, large-error, and low-efficiency injector testing equipment in the existing technology have been solved. This enables rapid positioning and accurate measurement, and reduces the labor intensity of workers.
Patent Information
- Application Number
- CN202422751937.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing common rail injector testing equipment has a complex structure, large testing errors, high labor intensity for workers, and low testing efficiency.
A comprehensive flow meter for injectors was designed, comprising a positioning mechanism and a flow measurement mechanism. It utilizes adjustable side clamping plates and a turbine flow meter to achieve rapid positioning and accurate measurement of injectors of different sizes.
It improves the efficiency and accuracy of fuel injector testing, reduces the labor intensity of workers, and is suitable for widespread use.
Smart Images

Figure CN223676407U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile oil sprayer, specifically relates to a comprehensive flow measuring instrument of oil sprayer. BACKGROUND
[0002] The atomization structure of the electrically controlled oil sprayer mainly comprises a valve body and a valve hole (or a spray hole), etc., when the valve core on the valve seat is lifted by an electromagnetic driving mechanism or other equivalent driving mechanism, gasoline or other fuel passes through the valve hole, and due to the very small diameter of the valve hole, the pressure increases suddenly when the fuel passes through, and the liquid fuel will produce atomization effect, forming a large number of small atomized particles, which rush into the combustion chamber of the cylinder and mix well with air, which is beneficial to improve the combustion efficiency.
[0003] During the delivery or maintenance process of the oil sprayer, the oil injection amount and the oil return amount of the oil sprayer under certain pressure need to be accurately detected, so that the performance index of the common rail oil sprayer can be met. The common rail oil sprayer test bench has a complex structure, and the detection error of the oil injection amount and the oil return amount of the common rail oil sprayer is large, the labor intensity of workers during the detection process is large, and the detection efficiency of the common rail oil sprayer is low. SUMMARY
[0004] The utility model discloses a kind of comprehensive flow measuring instruments of oil sprayer, to solve the above-mentioned defects caused in prior art.
[0005] A kind of comprehensive flow measuring instrument of oil sprayer, including equipment supporting plate and device tray one, the outer side middle part of the equipment supporting plate is provided with display screen, the back of the equipment supporting plate is provided with backflow box body, one side of the equipment supporting plate is provided with positioning mechanism, the bottom end of electrically controlled oil sprayer is positioned by the positioning mechanism Processed, the size of electrically controlled oil sprayer is adjusted according to the positioning range, to meet the electrically controlled oil sprayer of different sizes and carry out flow measurement processing, the positive of the device tray one is provided with flow measurement mechanism, the output of electrically controlled oil sprayer is accurately measured by the flow measurement mechanism, and then electrically controlled oil sprayer is sampled and detected.
[0006] Preferably, the positioning mechanism includes guide groove, side clamping groove, device tray one, electric cylinder, guide block, spring column and side clamping piece, the guide groove is symmetrically opened in the both sides of equipment supporting plate, the outer side of the guide groove is connected with guide block, one side of the guide block is connected with device tray one, the outer side of the device tray one is provided with side clamping groove, one side of the side clamping groove is provided with side clamping piece, one side of the side clamping piece is connected with the other end of spring column.
[0007] Preferably, the device tray one is connected with one end of spring column through symmetrically opened side clamping groove.
[0008] Preferably, the flow measuring mechanism comprises a return box, a device tray two, a turbine flowmeter, a return pipe and a threaded joint, one end of the return pipe is connected with the top end of the return box, the other end of the return pipe is connected with the turbine flowmeter, the input end of the turbine flowmeter is connected with the threaded joint, and the device tray two is arranged on one side of the device tray.
[0009] Preferably, the turbine flowmeter is connected with the device tray two in penetration through the threaded joint connected with the bottom end.
[0010] Preferably, the device tray one is connected with the output end of the electric cylinder through the guide block arranged on one side.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1、in the use process, according to the size of the bottom end of the oil atomizer, through the two sides of the elastic adjustable side clamping piece, the bottom end of the oil atomizer is clamped by the side clamping piece, and the two sides of the oil atomizer of different sizes are positioned, and according to the size of the oil atomizer, the guide block on one side is pulled, and the guide block and the device tray two are vertically adjusted, and the spacing between the device tray two and the device tray one is adjusted, and the oil atomizer is positioned, and the rapid positioning and assembly measurement of the oil atomizer are improved.
[0013] 2、the turbine flowmeter is connected with the device tray two in penetration through the threaded joint connected with the bottom end, and the output end of the oil atomizer is connected through the threaded joint, so that the oil after spraying can be injected into the inside of the turbine flowmeter, the oil is detected by the turbine flowmeter, the use of the device reduces the labor intensity of workers in the detection process, improves the detection efficiency of the common rail oil atomizer, and is suitable for popularization and use. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the overall three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the overhead structure schematic diagram of the device tray one in the utility model.
[0016] Figure 3 It is the overhead structure schematic diagram of the device tray one in the utility model.
[0017] Figure 4 It is the overall side structure schematic diagram of the utility model.
[0018] Figure 5 It is the device tray two side section structure schematic diagram in the utility model
[0019] Among them:
[0020] 1. Equipment tray; 2. Guide groove; 3. Positioning mechanism; 4. Side slot; 5. Component tray one; 6. Display screen; 7. Return box; 8. Component tray two; 9. Turbine flow meter; 10. Flow measuring mechanism; 11. Return pipe; 12. Electric cylinder; 13. Guide block; 14. Spring column; 15. Side clamping plate; 16. Threaded joint. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] like Figures 1 to 5 As shown, a comprehensive flow meter for fuel injectors includes an equipment tray 1 and a component tray 5. A display screen 6 is installed on the outer center of the equipment tray 1, and a return box 7 is installed on the back of the equipment tray 1. A positioning mechanism 3 is installed on one side of the equipment tray 1. The positioning mechanism 3 positions the bottom of the electronically controlled fuel injector and adjusts the positioning range according to the size of the electronically controlled fuel injector to meet the flow measurement requirements of different sized electronically controlled fuel injectors. A flow measuring mechanism 10 is installed directly above the component tray 5. The flow measuring mechanism 10 accurately measures the output of the electronically controlled fuel injector and then performs sampling inspection on the electronically controlled fuel injector.
[0023] In this embodiment, the positioning mechanism 3 includes a guide groove 2, a side slot 4, a component tray 5, an electric cylinder 12, a guide block 13, a spring column 14, and a side clamping piece 15. The guide groove 2 is symmetrically opened on both sides of the equipment tray 1. The guide block 13 is connected to the outer side of the guide groove 2. The component tray 5 is connected to one side of the guide block 13. The side slot 4 is opened on the outer side of the component tray 5. The side clamping piece 15 is provided on one side of the side slot 4. The other end of the spring column 14 is connected to one side of the side clamping piece 15. The side clamping piece 15 engages the two sides of the injector, which facilitates the positioning of injectors of different sizes.
[0024] In this embodiment, the device tray 5 is connected to one end of the spring column 14 through symmetrically opened side slots 4. The side slots 4 are used to position the two sides of the injector and limit the injector.
[0025] In this embodiment, the flow measurement mechanism 10 includes a return box 7, a device tray 2 8, a turbine flow meter 9, a return pipe 11, and a threaded connector 16. The top end of the return box 7 is connected to one end of the return pipe 11, and the other end of the return pipe 11 is connected to the turbine flow meter 9. The input end of the turbine flow meter 9 is connected to the threaded connector 16. The device tray 2 8 is set on one side of the equipment tray 1. The sprayed oil is recovered and verified through the return box 7.
[0026] In the embodiment, the turbine flowmeter 9 is connected with the device tray two 8 through the bottom end connecting threaded joint 16, and is connected with the output end of the oil injector through the threaded joint 16.
[0027] In the embodiment, the device tray one 5 is connected with the output end of the electric cylinder 12 through the guide block 13 arranged on one side, and the one side of the device tray one 5 is positioned through the guide block 13, so that the oil injector shell is prevented from loosening during the test.
[0028] The comprehensive flow measuring instrument for the oil injector includes the following working contents in actual application.
[0029] Step 1: The operator first inserts the bottom end of the oil injector into the inside of the device tray one 5, so that the side clamping piece 15 arranged in the inside of the device tray one 5 is in contact with the bottom end of the oil injector. After the bottom end of the oil injector is extruded against the side clamping piece 15, the spring column 14 pulls the side clamping piece 15 to move to one side of the side clamping groove 4, the bottom end protruding part of the oil injector is clamped through the side clamping groove 4, and then the positioning of the device tray one 5 and the bottom end of the oil injector is completed.
[0030] Step 2: The operator opens the electric cylinder 12 according to the size of the oil injector, and drives the device tray one 5 and the guide block 13 arranged on one side to slide outside the guide groove 2 by the electric cylinder 12, so as to adjust the distance between the device tray one 5 and the device tray two 8, so that the threaded joint 16 arranged at the bottom end of the device tray two 8 is connected with the output end of the oil injector, so that the sprayed oil is injected into the inside of the return pipe 11, and the oil is returned to the inside of the return box 7 by the return pipe 11.
[0031] Step 3: When the device tray two 8 and the device tray one 5 position the oil injector, the turbine flowmeter 9 drives the turbine to rotate by the fluid, the flow rate and the flow are calculated by measuring the rotating speed of the turbine, the spraying amount and the return amount of the oil in the oil injector are counted, the recovered liquid is recovered by the return box 7, and the RS485 connection between the turbine flowmeter 9 and the display screen 6 is a commonly used serial communication interface for connection, and the data of the turbine flowmeter 9 is displayed by the display screen 6.
[0032] Therefore, the above disclosed embodiments are only examples and are not the only ones. All changes within the scope of the utility model or within the scope equivalent to the utility model are included in the utility model.
Claims
1. An oil injector integrated flow measuring instrument, characterized by: Including device support plate (1) and device tray one (5), the middle part of the outer side of the device support plate (1) is provided with a display screen (6), the back of the device support plate (1) is provided with a backflow box (7), one side of the device support plate (1) is provided with a positioning mechanism (3), the bottom end of the electric control oil sprayer is positioned by the positioning mechanism (3), the positioning range is adjusted according to the size of the electric control oil sprayer, the flow of different sizes of electric control oil sprayer is processed, the flow of the electric control oil sprayer is accurately measured by the flow measuring mechanism (10) arranged above the device tray one (5), and then the electric control oil sprayer is sampled and detected.
2. The comprehensive flow measuring instrument for fuel injector according to claim 1, characterized in that: The positioning mechanism (3) includes guide grooves (2), side clamping grooves (4), device tray one (5), electric cylinders (12), guide blocks (13), spring columns (14) and side clamping pieces (15), the guide grooves (2) are symmetrically arranged on both sides of the device support plate (1), the outer side of the guide groove (2) is connected with the guide block (13), one side of the guide block (13) is connected with the device tray one (5), the outer side of the device tray one (5) is provided with the side clamping groove (4), one side of the side clamping groove (4) is provided with the side clamping piece (15), one side of the side clamping piece (15) is connected with the other end of the spring column (14).
3. The comprehensive flow measuring instrument for fuel injector according to claim 2, characterized in that: The device tray one (5) is connected with one end of the spring column (14) through the symmetrically arranged side clamping grooves (4).
4. The fuel injector integrated flow measuring instrument of claim 1, wherein: The flow measuring mechanism (10) includes a backflow box (7), a device tray two (8), a turbine flowmeter (9), a backflow pipe (11) and a threaded joint (16), one end of the backflow pipe (11) is connected with the top end of the backflow box (7), the other end of the backflow pipe (11) is connected with the turbine flowmeter (9), the input end of the turbine flowmeter (9) is connected with the threaded joint (16), and the device tray two (8) is arranged on one side of the device support plate (1).
5. The fuel injector integrated flow measuring instrument according to claim 4, characterized in that: The turbine flowmeter (9) is connected with the device tray two (8) through the threaded joint (16) connected with the bottom end.
6. The fuel injector integrated flow measuring instrument of claim 2, wherein: The device tray one (5) is connected with the output end of the electric cylinder (12) through the guide block (13) arranged on one side.